Boumatic Opti-Flo II Installation Instructions Manual

Opti-Flo II™ Upgrade Kit
Installation Instructions
Instructional Content and Purpose
These instructions aim to aid those responsible (outlined under
"Responsibilities") for installing, operating, maintaining, troubleshooting,
and servicing this product.
Responsibilities
Procedures in these instructions are to be performed according to
applicable codes (state, local, and other) by the person(s) qualified
(licensed, if applicable) to do so—that is
• welding must be done by a qualified welder.
• high-voltage AC power wiring must be done by a qualified (licensed)
electrician in compliance with the latest edition of the ANSI/NFPA
Standard 70, National Electrical Code, and in compliance with the
local wiring codes as applicable.
• other installation, major maintenance, and service work must be
done by the dealer.
• product/system checkout and troubleshooting steps are to be
performed by the dealer or technician.
• deviation from these installation instructions could affect product
performance or create a hazardous situation.
circumstances will Bou-Matic be responsible for any problems
caused in whole or in part by any deviation from installation procedures
specified in these instructions without prior written approval from
Bou-Matic.
• operation steps may be performed by the owner/operator once the
dealer or technician has successfully finished the product/system
checkout. The owner/operator is responsible for properly operating,
maintaining, and monitoring the product/system to ensure that it
works properly.
Close compliance with the procedures herein is essential for the owner
to get maximum benefit from the product/system.
Disclaimers
No warranties are contained in these instructions. The division of
responsibilities, stated above, is a general reminder of those provisions
in the applicable dealer contract and does not change any agreement
between Bou-Matic and the dealer. Information in this packet is not all-
inclusive and cannot cover all unique situations.
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Contents
Introduction .......................................................................... 1
1. Preparation ..................................................................... 1
1.1 Verifying Part and Tool Requirements .................... 1
1.2 Reviewing Personal Safety Messages ................... 1
2. Installation ....................................................................... 1
3. Verifying Proper Operation ............................................. 3
4. GPD 315 Parameters ...................................................... 8
Opti-FloII Upgrade Kit
Introduction
Bou-Matic® part number 4024556 is a kit designed to
replace the ABB ACS 300, 230 Volt control with the
Magnetek GPD 315, 230 Volt control. The Magnetek
GPD 315 control provides the same features as the ABB
ACS 300 control. When properly installed and programmed
the Opti-Flo II™ with a Magnetek GPD 315 control will
operate the same as the Opti-Flo II with an ABB ACS
300 control.
1.
Preparation
1.1
Verifying Part and Tool Requirements
The kit contains the following:
Under no
1. Magnetek GPD 315 control assy. ............................. 1
2. Wiring label ............................................................... 1
3. Screwdriver with small blade ................................... 1
4. Magnatek GPD 315 Instruction Manual ................... 1
When installing parts, the dealer should be equipped with
standard installation tools. Nonstandard tools will be noted
where used.
1.2
Reviewing Personal Safety Messages
Follow the safety messages listed below and throughout
the packet to prevent possible bodily injury:
— WARNING ——————————————————–
Before opening control box disconnect power from electrical
supply or severe injury or death could occur.
— WARNING ——————————————————–
Dangerous voltage. Consult Magnetek users manual before
opening the Magnetek controller. Wait at least 5 minutes after
disconnecting supply before removing the cover. High leakage
current. Earth connection essential before connecting supply.
1
Bou-Matic LLC
1919 S. Stoughton Rd.
P.O. Box 8050
Madison, WI 53708-8050
(608)222-3484 Fax: (608)222-9314
Internet: www.Bou-Matic.com
9E-832