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DAINCUBE DIO-32A User Manual

Ethercat slave i/o module with isolated
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DIO-32A
User's manual
(R1) Version
DAINCUBE Corp.
EtherCAT slave I/O module with Isolated
Copyright © 2005–2017 Daincube co.ltd. All rights reserved. Printed in the Republic of Korea
DIO-32A Hardware user's manual
Form 140108F-180703— July, 2018
DAINCUBE Corp.
Web: www.daincube.com
E-mail: support@daincube.com
Tel: 82-32-329-9783~4
Fax: 82-32-329-9785
#401-701, Bucheon TechnoPark 4-Danji,
655 Pyeongcheon-ro, Wonmi-gu, Bucheon-Si,
Gyeonggi-Do, Republic of Korea

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Summary of Contents for DAINCUBE DIO-32A

  • Page 1 Form 140108F-180703— July, 2018 DAINCUBE Corp. Web: www.daincube.com E-mail: support@daincube.com Tel: 82-32-329-9783~4 Fax: 82-32-329-9785 #401-701, Bucheon TechnoPark 4-Danji, 655 Pyeongcheon-ro, Wonmi-gu, Bucheon-Si, Gyeonggi-Do, Republic of Korea Copyright © 2005–2017 Daincube co.ltd. All rights reserved. Printed in the Republic of Korea...
  • Page 2 Copyright notice . All rights reserved. Copyright © 2005–2018 Daincube Copying of this document, and giving it to others and the use or communication of the Contents thereof, is forbidden without express authority. Offenders are liable to the payment of damages.

  • Page 3: Table Of Contents

    7.3. EtherCAT connection ......................12 7.3.1. EtherCAT cable ..........................12 7.4. EtherCAT Process Data Object ..................... 13 7.4.1. DIO-32A-IO : 16-ch input/16-ch output(NPN) .................. 13 7.4.2. DIO-32A-IN: 32-ch input ........................14 7.4.3. DIO-32A-OUT: 32-ch output (NPN) ....................14 7.5. Isolated Digital Input ......................14 7.6.
  • Page 4 11.2. Standards .......................... 20 12. Reference list ....................... 21...

  • Page 5: Introduction

    1. Introduction DIO-32A Hardware user’s manual Thank you very much for purchasing our product. Improper usage or mishandling may result in a product not only being unable to deliver full functions but also produce unexpected troubles or shorten the product’s life.

  • Page 6: Warranty And Warranty Coverage

    Always pay special attention to the robot’s movement in the Teaching Mode. 3.1. Warranty period The DIO-32A that you purchased has been delivered upon completion of our strict shipping test. The warranty period is as follows: 3.2. Scope of the warranty 12 months after our shipment.

  • Page 7: Overview

    4. Overview DIO-32A Hardware user’s manual 4.1. Features This section briefly describes the features, configuration, and usage of the DIO-32A (EtherCAT I/O). Simple and intuitive design for user-friendly use. - Various mounting methods are available. - Slim and compact size requires a small mounting space.

  • Page 8: Ethercat

    DIO-32A Hardware user’s manual 5.2. IO Item Contents I/O Power Supply 12~26Vdc I/O power consumption Typical 24Vdc/50mA (max.24Vdc/100mA) I/O Connections 8-PIN 3.5 mm terminal * 4 (I/O): Reverse Protection I/O State indicators LED display (Green) Number of circuits per common 16 /common Logic 0 : 6.5VDC (Max)

  • Page 9: Power

    DIO-32A Hardware user’s manual 4 Type indication of IO IN or OUT type indication 5 B-CH Terminal 10pin/3.5mm Pitch (15EDGKDM-3.5-10P) 6 A-CH Terminal 10pin/3.5mm Pitch (15EDGKDM-3.5-10P) DIO32: 16-ch input / 16-ch output 7 Product model (V mark) IN32: 32-ch input OUT32: 32-ch output [Figure 6.1] DIO-32A Appearance...

  • Page 10: Dimension

    Be sure to install the AC power with a certain distance from the AC power or the motor. The installation of the DIO-32A should be firmly and firmly secured so that it will not fall or fall. 10 / 21...

  • Page 11: Mounting Holes

    DIO-32A Hardware user’s manual 7.2.1. Mounting Holes Four M3 sized tapped holes are required for mounting. 128mm [Figure 7.1] Mounting holes position drawing 7.2.2. Din Rail mounting Mounting method using DIN rail adapter. Back side (vertical installation): DM-A35-35mm (Contact customer support) [Figure 7.2]...

  • Page 12: Ethercat Connection

    DIO-32A Hardware user’s manual First, hang part 1 of the Dain-rail adapter on the Dain-rail. Pull down the part2 and walk. DM-A35-35mm [Figure 7.4] DM-A35-35mm 7.3. EtherCAT connection EtherCAT supports a variety of connection topologies including tree, daisy chain, star, and ring. The simplest connection method is to connect using the "daisy-chain"...

  • Page 13: Ethercat Process Data Object

    DIO-32A Hardware user’s manual [Figure 7.7] CAT5E-SFTP, Cat6-SFTP Cable Straight through patch [Figure 7.8] 1:1 Cable Pin Configuration 7.4. EtherCAT Process Data Object This chapter describes the DIO-32A EtherCAT communication specifications. 7.4.1. DIO-32A-IO : 16-ch input/16-ch output(NPN) Input 16 Index Sub-Index...

  • Page 14: Dio-32A-In: 32-Ch Input

    Cautions Input module does not use IO24V terminal. DIO-32A supports both PNP and NPN input methods. Connect to GND common or POWER common according to PNP and NPN method. The sensor type determines whether to use PNP (COM-) or NPN (COM +).

  • Page 15: Isolated Digital Output

    DIO-32A Hardware user’s manual PNP Connection Examples (GND Common) Input Logic Internal DC24V circuit 7.6. Isolated Digital Output circuit Each output port is composed of NPN type 16Port unit. The maximum sink current per output is 350mA. If a current higher than the allowable current is required, use an external part such as a relay.

  • Page 16: Noise Filter

    DIO-32A Hardware user’s manual Please use power with less Noise between lines and ground. If Noise is more or larger, use an isolation transformer or Noise Filter. Power-line should be used the thickest (2mm or more). So that no voltage fluctuations.

  • Page 17: Method Wiring

    ⚠ DIO-32A Hardware user’s manual Make sure the AC filter capacitor safety (PE) ground and connected correctly. You can avoid injury and / or damage to the equipment. Note Warning The filter is an essential element of protection against electromagnetic disturbance Filters prevent emitted interference acting on the power line and vice versa.

  • Page 18: Earthing

    DIO-32A Hardware user’s manual (5) Excess cable Better solution Good solution Not recommended [Figure 8-6] Excess cable treatment Cabling instructions: Do not coil excess cable of different types (for example, motor power and feedback) together. An efficient transformer is formed at HF.

  • Page 19: Package

    9. Package DIO-32A Hardware user’s manual 9.1. Packing list The package configuration of DIO-32A is shown below. Basic parts Item Photo Description Quantity DIO-32A-IN Basic configuration DIO-32A-OUT Main part DIO-32A-IO Item photo Description Quantity Option and accessories Parts DIN Rail adapters...

  • Page 20: General Care And Maintenance

    11. EC directives and standards For cleaning the DIO-32A, use a soft cloth dampened with a small amount of water or a mild cleaning agent. The list of safety standards on the robot. This section does not cover the safety design methods and safety 11.1.
  • Page 21 DIO-32A Hardware user’s manual EN 61000-4-4:2004 +A1:2010: Electrical fast transient / burst EN 61000-4-5:2006: Surge EN 61000-4-6:2009: Conducted disturbances, induced by radio-frequency fields EN 61000-4-8:2010: Power frequency magnetic field EN 61000-4-11:2004: Voltage dips, short interruptions and voltage variations Korea Standard...

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