Avani SPC-230 Manual

Welding fume extractor

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SPC-230

AVANI Welding Fume Extractor

Customer:

Customer PO#:

AVANI SO#:

Tested By:

Serial #:

Ship Date / Install Date:

Avani Environmental Intl. Inc.

PH: (919) 570-2862

95 Cypress Drive,

E-mail: info@avanienvironmental.com

Youngsville, NC 27596

www.avanienvironmental.com

021611

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Summary of Contents for Avani SPC-230

Page 1 SPC-230 AVANI Welding Fume Extractor Customer: Customer PO#: AVANI SO#: Tested By: Serial #: Ship Date / Install Date: Avani Environmental Intl. Inc. PH: (919) 570-2862 95 Cypress Drive, E-mail: info@avanienvironmental.com Youngsville, NC 27596 www.avanienvironmental.com 021611...
Page 2: Table Of Contents
SPC-230 AVANI Welding Fume Extractor TABLE OF CONTENTS Machine Warning SIgns ..................3 Additional Safety Rules ..................5 Assembly………………………………………………………………………………………………………….8 Filters & FIlter Cleaning……………………………………………………………………………………49 Dimensions ……………………………………………………………………………………….…………..50 Repair Parts Illustration……………………………………………………………………………………52 Repair Parts List………………………………………………………………………………………………53 Electrical Circuit Diagram………………………………………………………………………………….56 ...
Page 3: Machine Warning Signs
SPC-230 AVANI Welding Fume Extractor General Safety Information Indicates an imminently MACHINE WARNING SIGNS hazardous situation which, if not avoided, will result in death or serious injury. Do not use the equipment Indicates a potentially around flammable hazardous situation which,...
Page 4 SPC-230 AVANI Welding Fume Extractor General Safety Information (Continued) Use this product carefully to effectively avoid any possible danger. Observe the following safety regulations to avoid bodily injury due to electrocution during use. Read this Manual carefully before operating the product and preserve the Operation Manual properly.
Page 5: Additional Safety Rules
SPC-230 AVANI Welding Fume Extractor instructions in the Operation Manual to avoid injuries. 10. Care and Maintenance:  Confirm that the parts/accessories have been fully assembled and will not adversely affect the machine operation.  Check if the machine is operated properly.
Page 6: Assembly
SPC-230 AVANI Welding Fume Extractor 7. Check that the voltage, phase count and grounding wire match the machine requirements. 8. When the fan blades are operated at high speed, do not reach hand near these blades to prevent finger from breaking or clothes/necktie from getting caught. Do not put the hand or foreign matter into the air inlet to avoid getting caught in the high-speed rotation of fan blades.
Page 7 SPC-230 AVANI Welding Fume Extractor The electrical power is configured as following. If conditions are beyond the scope stated below, then it is required to ensure that the power is well arranged and safe.  Ambient temperature: Between 41°F and 131°F. If the time is over 24 hours, then the ambient average temperature shall not be over 122°F.
Page 8 SPC-230 AVANI Welding Fume Extractor Standard SPC-230 Hood and Assembly Guideline Page-8...
Page 9 SPC-230 AVANI Welding Fume Extractor Standard SPC-230 Hood and Assembly Guideline Page-9...
Page 10 SPC-230 AVANI Welding Fume Extractor Front / positive A2 Back / opposite Page-10...
Page 11 SPC-230 AVANI Welding Fume Extractor Front / positive Back / opposite Page-11...
Page 12 SPC-230 AVANI Welding Fume Extractor Fasten A to A2 to A3 with :  Hardware 2 Grainger Part name Description Photo Q’ty Model # Hex Screw 3/16” x 3/8” Hex Nut 3/16” Page-12...
Page 13 SPC-230 AVANI Welding Fume Extractor Standard SPC-230 Hood and Assembly Guideline Page-13...
Page 14 SPC-230 AVANI Welding Fume Extractor inside outer Page-14...
Page 15 SPC-230 AVANI Welding Fume Extractor Take out the number :  Fasten B1 with : Hardware 2 Grainger Part name Description Photo Q’ty Model # Hex Screw 5/16” x 3/4” 1YU33 Flat Washer 5/16” x OD18 x 2T *1JY31 Page-15...
Page 16 SPC-230 AVANI Welding Fume Extractor Hex Nut 5/16” 2FE51 Page-16...
Page 17 SPC-230 AVANI Welding Fume Extractor  Take out the number : B  Fasten B1 to B2 to B3 with : Hardware 2 Grainger Part name Description Photo Q’ty Model # Flat Washer 5/16” x OD18 x 2T *1JY31 Handle (B3) 5/16”...
Page 18 SPC-230 AVANI Welding Fume Extractor Page-18...
Page 19 SPC-230 AVANI Welding Fume Extractor Front / positive Back / opposite C2-2 C2-1 Page-19...
Page 20 SPC-230 AVANI Welding Fume Extractor  Take out the number : C2  Fasten C2-1 to C2-2 with : Hardware 2 Grainger Part name Description Photo Q’ty Model # Hex Screw 3/16” x 3/8” Hex Nut 3/16” Page-20...
Page 21 SPC-230 AVANI Welding Fume Extractor Standard SPC-230 Hood and Assembly Guideline Page-21...
Page 22 SPC-230 AVANI Welding Fume Extractor  Take out the number : C  Fasten C1 to C2 with : Hardware 2 Grainger Part name Description Photo Q’ty Model # Fixing Hinge 5/16” x 1” Hex Screw 5/16” x 3/8” *2FUR3...
Page 23 SPC-230 AVANI Welding Fume Extractor Open the Magnet With a screw driver as shown below: Page-23...
Page 24 SPC-230 AVANI Welding Fume Extractor Installations for the unit for FE-2100H-S W fume arm bracket & trolley kits Page-24...
Page 25 SPC-230 AVANI Welding Fume Extractor Installations for the unit for FE-2100H-S W fume arm bracket & trolley kits SPC-XA231010 SPC-XA231050 SPC-XA231000 Page-25...
Page 26 SPC-230 AVANI Welding Fume Extractor Installations for the unit for FE-2100H-S W fume arm bracket & trolley kits SPC-XA231000 3/8” 5/16” 3/8” 5/16” Page-26...
Page 27 SPC-230 AVANI Welding Fume Extractor Installations for the unit for FE-2100H-S W fume arm bracket & trolley kits    Take out the number : SPC-XA-231000  Fasten SPC-XA-231000 Hardware 2 Grainger Part name Description Photo Q’ty Model # Hex Screw 3/8”...
Page 28 SPC-230 AVANI Welding Fume Extractor Flat Washer 3/8” x OD23 x 2T *1JY33 (*) Hardware item at similar spec available locally. Page-28...
Page 29 SPC-230 AVANI Welding Fume Extractor Installations for the unit for FE-2100H-S W fume arm bracket & trolley kits Hardware 2 Grainger Part name Description Photo Q’ty Model # Hex Nut 3/8” 2FE57 Die(s) stock 5/16” -- 3/8” Page-29...
Page 30 SPC-230 AVANI Welding Fume Extractor Installations for the unit for FE-2100H-S W fume arm bracket & trolley kits SPC-XA-231050 Page-30...
Page 31 SPC-230 AVANI Welding Fume Extractor Installations for the unit for FE-2100H-S W fume arm bracket & trolley kits Page-31...
Page 32 SPC-230 AVANI Welding Fume Extractor Page-32...
Page 33 SPC-230 AVANI Welding Fume Extractor Installations for the unit for FE-2100H-S W fume arm bracket & trolley kits   Take out the number : SPC-XA-231050  Fasten SPC-XA-231050 to SPC-XA-231010 with : Hardware 2 Grainger Part name Description Photo Q’ty...
Page 34 SPC-230 AVANI Welding Fume Extractor Installations for the unit for FE-2100H-S W fume arm bracket & trolley kits Die(s) stock 5/16” -- 3/8” SPC-XA-231010 Page-34...
Page 35 SPC-230 AVANI Welding Fume Extractor Page-35...
Page 36 SPC-230 AVANI Welding Fume Extractor Installations for the unit for FE-2100H-S W fume arm bracket & trolley kits  Take out the number : SPC-XA-231010  Fasten SPC-XA-231010 to SPC-XA-231050 with : Hardware 2 Grainger Part name Description Photo Q’ty...
Page 37 SPC-230 AVANI Welding Fume Extractor Hex Nut 5/16” 2FE51 (*) Hardware item at similar spec available locally. Page-37...
Page 38 SPC-230 AVANI Welding Fume Extractor Installations for the unit for FE-2100H-S W fume arm bracket & trolley kits  Take out the number : SPC-XA-231010  Fasten : SPC-XA-231010 with : Hardware 2 Grainger Part name Description Photo Q’ty Model # Hex Screw 1/4”...
Page 39 SPC-230 AVANI Welding Fume Extractor Die(s) stock 1/4” (*) Hardware item at similar spec available locally. Page-39...
Page 40 SPC-230 AVANI Welding Fume Extractor Installations for the unit for FE-2100H-S W fume arm bracket & trolley kits SPC-XA-231010 SPC-XA-231000 Page-40...
Page 41 SPC-230 AVANI Welding Fume Extractor Page-41...
Page 42 SPC-230 AVANI Welding Fume Extractor Installations for the unit for FE-2100H-S W fume arm bracket & trolley kits Take out the number : SPC-XA-231010 to SPC-XA-231000   Fasten SPC-XA-231010 to SPC-XA-231000 with : Hardware 2 Grainger Part name Description Photo Q’ty...
Page 43 SPC-230 AVANI Welding Fume Extractor Hex Nut 1/4” 2FE45 (*) Hardware item at similar spec available locally. Page-43...
Page 44 SPC-230 AVANI Welding Fume Extractor Page-44...
Page 45 SPC-230 AVANI Welding Fume Extractor Page-45...
Page 46 SPC-230 AVANI Welding Fume Extractor Page-46...
Page 47 SPC-230 AVANI Welding Fume Extractor Page-47...
Page 48 SPC-230 AVANI Welding Fume Extractor Avani Environmental Intl. Inc. PH: (919) 570-2862 95 Cypress Drive, E-mail: info@avanienvironmental.com Youngsville, NC 27596 www.avanienvironmental.com 021611...
Page 49: Filters & Filter Cleaning
2. PREFILTER 1 captures 35% of the 2 – 10 cleaning the metal filter, contact micron small particles and it absorbs oil AVANI for filter replacement. (see contact list in this manual) which extends the lives of the PLEATED FILTER & HEPA FILTER.
Page 50: Dimensions
SPC-230 AVANI Welding Fume Extractor Dimensions (in mm/inches) Page-50...
Page 51 SPC-230 AVANI Welding Fume Extractor Filters Figure 2 - Filters 6. STAINLESS FILTER captures up to 95% of the sparks and steel chips down to 1 – 2 micron. 7. PREFILTER 1 captures 35% of the 2 – 10 micron small particles and it absorbs oil which extends the lives of the PLEATED FILTER &...
Page 52: Repair Parts Illustration
SPC-230 AVANI Welding Fume Extractor Repair Parts Illustration For Repair Parts, call +1-919-570-2862 24 hours a day – 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list...
Page 53: Repair Parts List
SPC-230 AVANI Welding Fume Extractor Repair Parts List Repair Parts List for Welding Fume Extractor Reference Description Part Number Quantity Number Back Cover AVANI-2010H-S-1 Phillips Head Screw (1/4"*3/4") AVANI-2010H-S-2 Noise Reducer AVANI-2010H-S-3 Phillips Head Screw (1/4"*2-1/2") AVANI-2010H-S-4 Motor Fixing Base...
Page 54 SPC-230 AVANI Welding Fume Extractor Reference Description Part Number Quantity Number Machine Body AVANI-2010H-S-23 Handle (Frame) AVANI-2010H-S-24 Hose Rolling Rack AVANI-2010H-S-25 Countersunk Phillips Head Screw AVANI-2010H-S-26 (1/4"*1-1/2") Flat Washer (1/4"*OD19*2t) AVANI-2010H-S-27 Hex Nut (1/4") AVANI-2010H-S-28 Cable Rolling Rack AVANI-2010H-S-29 Countersunk Phillips Head Screw AVANI-2010H-S-30 (1/4"*1-1/2")
Page 55 SPC-230 AVANI Welding Fume Extractor Reference Description Part Number Quantity Number Wing Nut (1/4") AVANI-2010H-S-49 Foam Tape AVANI-2010H-S-50 Front Cover AVANI-2010H-S-51 PVC Hose AVANI-2010H-S-52 PVC Hose Fixing Screw AVANI-2010H-S-53 Suction Hood AVANI-2010H-S-54 Hex Screw (5/16"*3/4") AVANI-2010H-S-55 Flat Washer (5/16"OD18*2t) AVANI-2010H-S-56...
Page 56: Electrical Circuit Diagram
SPC-230 AVANI Welding Fume Extractor Appendix 1 - Electrical Circuit Diagram...
Page 57 SPC-230 AVANI Welding Fume Extractor Page-57...
Page 58 SPC-230 AVANI Welding Fume Extractor Page-58...
Page 59 SPC-230 AVANI Welding Fume Extractor Page-59...
Page 60 SPC-230 AVANI Welding Fume Extractor Page-60...
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Page 66: Contact Information
SPC-230 AVANI Welding Fume Extractor Contact Information Avani Environmental International Inc. 95 Cypress Drive, Youngsville, NC 27596 Email: info@avanienvironmental.com www.avanienvironmental.com Customer Service: info@avanienvironmental.com Tel: 919-570-2862 ext.5167 Engineering Service: enginnering@avanienvironmental.com Tel: 919-570-2862 ext.5162 Page-66...