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Sealey SA25.V3 Instructions page 2

Air cut-off tool

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 DO NOT operate tool if you are tired or under the influence of alcohol, drugs or intoxicating
medication.
 When not in use disconnect from air supply and store in a safe, dry, childproof location.
2.
INTRODUCTION & SPECIFICATIONS
Versatile tool, suitable for cutting car panel thickness material. Ideal also for cutting exhaust brackets.
Fitted with metal safety guard and throttle safety device to prevent accidental operation. Cutting disc not
included.
Disc size . . . . . . . . . . . . . . . . . 75x2x10mm
Free speed . . . . . . . . . . . . . . . 20,000rpm
Air consumption . . . . . . . . . . . . . . . . 4cfm
Cutting wheel part no: PTC/3C
3.
PREPARING TOOL FOR USE
3.1.
AIR SUPPLY ( Recommended hook-up procedure is shown in fig 1.)
3.1.1. Ensure tool air valve (or trigger) is in "off" position before connecting to the air supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3.  WARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the
tool. Too high an air pressure and unclean air will shorten the product life due to
excessive wear, and may be dangerous causing damage and/or personal injury.
3.1.4. Drain the air tank daily. Water in the air line will damage the tool.
3.1.5. Clean air inlet filter weekly.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8
metres). The minimum hose diameter should be 1/4" I.D. and fittings must have the same
inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain
that all connections are secure.
3.2.
COUPLINGS
Vibration may cause failure if a quick change coupling is connected directly to the tool.
To overcome this, connect a leader hose to the tool. A quick change coupling may
then be used to connect the leader hose to the air line recoil hose. See fig 1 & 2.
fig 1
4. OPERATING INSTRUCTIONS
4.1.
FITTING CUTTING DISC
WARNING! Disconnect from the air supply before changing disc.
4.1.1.
Use hex key to remove hex screw (item 34 on the parts list) and washer (33).
4.1.2.
Place the cutting disc onto the spindle.
4.1.3.
Replace the washer and secure with hex screw, but do not over tighten.
Check that replacement disc is not damaged, (cracks, deformations or splinters etc).
Also check the mounting washer to ensure it is not deformed, burred or notched.
A damaged washer must not be used as it may cause irregular pressure on the
disc which may cause it to break. DO NOT tamper with a disc in order to adapt it to a
different size holder.
Operating pressure. . . . . . . . . . . . . . 90psi
Air inlet size . . . . . . . . . . . . . . . . 1/4"BSP
Weight . . . . . . . . . . . . . . . . . . . . . . . 0.8kg
Noise Level. . . . . . . . . . . . . . . 88/100dB.A
Original Language Version
fig 2
SA25.V3 Issue: 2 - 27/10/09

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