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PRISM PLUS with Buttress Return Panel
S
HOWER
IMPORTANT
DreamLine
reserves the right to alter, modify or redesign products at any time without prior notice for the
®
purpose of product improvement and customer experience. Please refer to the model's web page on
DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional
product details.
Right-hand buttress panel installation shown
PLEASE REVIEW THIS ENTIRE MANUAL PRIOR TO INSTALLATION
For more information about DreamLine
PRISM PLUS with Buttress Shower enclosure manual Ver 1 10/2018
E
I
NCLOSURE
Shower Doors & Tub Doors please visit DreamLine.com
®
NSTALLATION
I
NSTRUCTIONS
MODEL #s
E264072-134-##
##=finish
01- Chrome
04- Brushed Nickel
06- Oil Rubbed Bronze
09- Satin Black
©2018 DreamLine. All Rights Reserved
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Table of Contents
Summary of Contents for Dream Line PRISM PLUS E264072-134 Series
- Page 1 PRISM PLUS with Buttress Return Panel HOWER NCLOSURE NSTALLATION NSTRUCTIONS IMPORTANT DreamLine reserves the right to alter, modify or redesign products at any time without prior notice for the ® purpose of product improvement and customer experience. Please refer to the model’s web page on DreamLine.com for the latest technical drawings, installation manuals, warranty information or additional product details.
- Page 2 This model is treated with DreamLine’s exclusive ClearMax Glass technology. This is a specially formulated coating that prevents the build up of soap and water spots. Install the surface with the ClearMax label towards the inside of the shower. Please note that depending on the model, the glass may be coated on either one or both surfaces.
- Page 3 The hinge panel glass must be properly installed and secured to support the weight of the door glass. Failure to follow these steps may result in the hinge panel glass pulling out of the U-Channel. IMPORTANT STEPS TO FOLLOW: ◻ Use 100% silicone caulk - a quick-drying or fast-curing silicone is recommended for the installation of hinge panel glass into the U-Channel ◻...
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Page 4: Table Of Contents
Table of Contents Section title Page # Enclosure Diagram Preparation Tools Detailed Diagram of Shower Enclosure Components Parts List Installation Steps 7-20 L-Bar™ Installation 10-11 Vinyl Seals Hinge Adjustment Procedure Product Maintenance This product should be installed by someone familiar with the construction requirements for this type of project and the care necessary for the safe installation and operation of the product. -
Page 5: Enclosure Diagram
Enclosure Diagram NOTE: This enclosure must be installed at the model size dimensions shown in Table A on page 7. Be sure that the correct size shower enclosure has been ordered to fit the finished dimensions of the base or threshold that the enclosure will be installed upon. NOTE: The thickness of the finished wall treatment will affect the alignment of the enclosure upon the threshold. -
Page 6: Preparation
Preparation 1. Prior to installation, examine all boxes and packages for shipping damage and compare the piece count with your packing slip. After opening all boxes and packages read this introduction carefully. Check that all of the needed parts are included in the package by checking off the components on the “Detailed Diagram of Shower Door Components”. -
Page 7: Tools
Tools Tape Phillips Drill bit Drill bit Power Level Pencil Measure (Ø1/8") Screwdriver (Ø5/16") Drill 13/16” shims Soft-Head Carpenter’s Professional-grade Mallet Wood Hammer Square Block Glass suction cup 100% Silicone* Razor Knife Work Gloves Safety Glasses *The Buttress return panel *Quick-drying/fast-curing glass location will be aligned after the door glass... -
Page 8: Detailed Diagram Of Shower Enclosure Components
Detailed Diagram of Shower Enclosure components The glass surface with the ClearMax™ label must be installed to face inside of the shower Right-hand buttress panel installation shown PRISM PLUS with Buttress Shower enclosure manual Ver 1 10/2018... -
Page 9: Parts List
Parts List DESCRIPTION DESCRIPTION ITEM # ITEM # U-Channel (72”) Bottom Bracket 2pcs Hinge Panel Glass Right-hand L-Bar™ U-Channel (34”) 2pcs 130º Glass-to-Glass Adj Hinge 6pcs ST 4.2 x 40 Pan head screw Buttress Return Panel Glass 6pcs 135° Strike Vinyl Anchor (5/16”) w/VHB tape Door Glass... -
Page 10: Installation Steps
Installation steps Starting from the bottom of the back corner on the wall opposite the buttress wall, measure to the model size “W1” shown in TABLE A. Use a 4’ level to draw a plumb line up the wall from that mark. This line will represent the outside edge of the The nished buttress wall must be U-Channel (#1). - Page 11 Drill the holes into the wall using a Ø 5/16”(8mm) drill bit and insert the Anchors (#14). Run a bead of waterproof silicone along the back of the U-Channel (72”) (#01). Fasten the U-Channel (72”) (#01) to the wall using the ST4.2×40 Pan Head screws (#13). (Fig 3) Ø8(5/16") Fig 3 Apply silicone into the installed U-Channel (72”) (#01).
- Page 12 Set the Hinge Panel Glass (#02) onto the threshold and into the installed U-Channel (72”) (#01). Check for level and plumb. (Fig 5a/Fig 5b) NOTE: Use caution not to damage the glass when setting it into place. inside This model has 1/4” of adjustment for out-of-plumb wall conditions within the U-channels.
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Page 13: L-Bar™ Installation
Installation steps for L-Bar™ L-Bar™ Assembly Parts List (left hand bracket shown) Item# DESCRIPTION DESCRIPTION Item# PVC spacer 1 pc Wall plate 1 pc Rubber tip set screw 2 pcs Truss Head Screw ST 4.2 x 40 2 pcs L-Bar™ (left hand shown) 1 pc Flat head Screw M5 x 14 2 pcs... - Page 14 Position the Left-hand L-Bar™ (#9) onto the Hinge Panel Glass (#02) as shown and mark its position on the wall. Remove the Wall Plate (#9.6) from the Left-hand L-Bar™ (#9). Hold the Wall Plate (#9.6) to the marks on the wall. Hold the Wall Plate (#9.6) level and mark the holes for drilling through the wider, untapped holes.
- Page 15 Measure the distance on the threshold between the Hinge Panel Glass (#02) and the buttress wall. Adjust the Hinge Panel Glass (#02) so it is parallel to the outside edge of the threshold. Measure the area where the door glass will be installed. This distance needs to be 23-13/16”as measured from the inside edge of the Hinge Panel Glass (#02) to the inside edge of the Buttress Return Panel Glass (#04) and the buttress wall.
- Page 16 NOTE: It is advisable to allow the silicone holding the Hinge Panel Glass (#02) in the U-Channel (72”) (#01) to cure before hanging the Door Glass (#06). TIP: Use a 13/16” shim beneath the door glass to help align the Door Glass (#06) with the hinges.
- Page 17 NOTE: Protect the edge of the door glass to prevent contact with the buttress wall during installation. Carefully bring the Door Glass (#06) into the shower between the Hinge Panel Glass (#02) and the buttress wall. USE CAUTION: Do not to let the glass contact the wall or threshold. Level up the Door Glass (#06) next to the Hinge Panel Glass (#02) and fasten the 130º...
- Page 18 Attach the U-Channel (34”) (#03) to the Buttress Return Panel Glass (#04) and dry-fit the glass onto the buttress wall. and align with the Door Glass (#06). Adjust for level and plumb. If necessary, the Buttress Return Panel Glass (#04) can be pulled out of the U-channel 1/4” max. to align flush with the end of the buttress wall.
- Page 19 Add silicone to the inside of the installed U-Channel (34”) (#03). Slide the Buttress Return Panel Glass (#04) back into the U-Channel (34”) (#03) and adjust the glass for level and plumb using the lines drawn in the previous step for reference. (Fig 13) NOTE: Use caution not to damage the glass when setting it into place.
- Page 20 paper Remove the backing from the 135° Strike Vinyl w/VHB Tape (#05) and press it firmly onto the vertical edge of the Buttress Return Panel Glass (#04) and the buttress wall along the plumb line drawn earlier. (Fig 15) Buttress Return Panel Glass For best adhesion, allow the adhesive to set up for 24 hours prior to normal use.
- Page 21 Press the Sweep Vinyl (#08) firmly onto the bottom edge of the Door Glass (#06) and close the door. From inside the shower, mark the inner aspect of the sweep where it overlaps the strike vinyl. Cut off approximately 3/8” and remove only the inner aspect of the Sweep Vinyl (#08) (See Fig 17.2) to allow the door to close and seal evenly against the strike vinyl, without leaving any gaps.
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Page 22: Vinyl Seals
Trim and notch the Hinge-side vinyl (#15) around the hinges to provide maximum water proof- ing: • From the top edge of the Door Glass (#06) to the top edge of the inner part of the Hinge (#12); (See Fig 19.3) •... - Page 23 Apply a good quality mildew-resistant silicone along the interior perimeter where the stationary glass panels meet the walls and the shower base or buttress wall. (Fig 20) NOTE: The surfaces need to be clean and free of debris before applying silicone. Allow 24 hours for the silicone to cure before using the shower.
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Page 24: Hinge Adjustment Procedure
HG-PRS30A Adjustable Hinge Manual Installation & Adjustment Make sure the door glass The hinges are set to over- Use the supplied Allen Key is plumb and the edge of close at 130°degrees. You can to loosen the adjustment the hinge is installed flush change this angle by using the screws on the hinge plate, with the glass edge. -
Page 25: Product Maintenance
Product Maintenance BASES and BACKWALLS: To ensure long lasting life for your acrylic back walls: wipe them off after each use with a soft cloth. To clean the acrylic back walls use non-abrasive sprays or cream based cleaners. Avoid the use of aerosol spray cleaners. Never use abrasive cleansers, metal brushes or scrapers that could scratch or dull the surface. - Page 26 TEL: 866-731-2244 FAX: 866-857-3638 DREAMLINE.COM For more information on DreamLine Shower Doors and Enclosures please visit DreamLine.com ® PRISM PLUS with Buttress Shower enclosure manual Ver 1 10/2018...
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