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Eurocoin Technical Support Document
Product Description
Azkoyen ES525 Validator
Original
Eurocoin
Current
Date of
Manufacturer
Part Number
Revision
Release
Rev 1
Azkoyen
24603xxx
Jan 2004
Document Content Summary
Introduction, technical features, functionality, working conditions,
pinouts, dimensions.
www.eurocoin.co.uk
sales@eurocoin.co.uk
TEL +44 208 275 3000

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Summary of Contents for Azkoyen ES-525

  • Page 1 Eurocoin Technical Support Document Product Description Azkoyen ES525 Validator Original Eurocoin Current Date of Manufacturer Part Number Revision Release Rev 1 Azkoyen 24603xxx Jan 2004 Document Content Summary Introduction, technical features, functionality, working conditions, pinouts, dimensions. www.eurocoin.co.uk sales@eurocoin.co.uk TEL +44 208 275 3000...
  • Page 2: Technical Characteristics

    Technical information: ES-525 Validator INTRODUCTION AND DESCRIPTION OF COMPONENTS The ES525 coin validator comes in the 5-inch format. It is suitable for use in any machine in the amusement, vending and cigarette vending sectors. 1.1. TECHNICAL CHARACTERISTICS The coin inlet and outlet can be modified. The four possible combinations are:...
  • Page 3 Technical information: ES-525 Validator Average Maximum Minimum Voltage From 12 Vdc to 24 27 Vdc 10 Vdc Current draw Draw at rest 45 mA 50 mA Draw while measuring coin 61 mA 65 mA Draw while accepting coin 250 mA 500 mA - Polarity inversion protection (pins 11 and 12 on connector JP5).
  • Page 4 Technical information: ES-525 Validator Diameter Thickness Minimum 16.5 mm 1.2 mm Maximum 31 mm 3.3 mm - The “narrow channel”. The maximum and minimum measurements of the coins are: Diameter Thickness Minimum 16.5 mm 1.2 mm Maximum 30 mm 2.5 mm...
  • Page 5 “2x” is inserted it gives 2 pulses, or 3 pulses if the vale is “3x” and so on. You can optionally work using Azkoyen protocol, which works the following way: - With the validator at rest, without introducing a coin, the signals are: Output lines: at rest.
  • Page 6 Technical information: ES-525 Validator Once the validator has checked that the inhibition line has been put to the selected level for at least 1 millisecond, it deactivates the output lines and activates the acceptance solenoid so the coin can pass the acceptance gate as a valid coin. It is at this moment that the validator activates the sorter.
  • Page 7 Technical information: ES-525 Validator For both protocols, dedicated or binary, there exists the possibility of changing the output codes for other alternatives. An application for this may be to use the same validator for two machines whose coin codes are different.
  • Page 8 Technical information: ES-525 Validator It has a sorter override. This allows the machine to override the orders of the validator and sent the coin through a different channel. The validator is programmed with a sorter override, but this can be modified by the user.
  • Page 9 Technical information: ES-525 Validator Valid coin too long in exit sensor. Valid coin not reached exit sensor. Valid coin reached exit sensor too soon. Cancelling error alarms is carried out with dipswitch 5 (see 10.7.3). 10015UK 01 -2004...
  • Page 10: Description Of Components

    Technical information: ES-525 Validator 1.2. DESCRIPTION OF COMPONENTS 1. Anchorage pivots Fixing points of the validator to the interior of the machine, the ø is 4.5 mm and the length is 5 mm. 2. Coin return lever Pressing this part will open the Validator door, which will eliminate possible coin jams inside the validator.
  • Page 11 Technical information: ES-525 Validator This measurement provides sound parameters related frequency amplitude of the signal. Microphone FRECUENCIA Legal coinage: Made from hard metals and have the characteristic of long, high pitch sounds. FRECUENCIA Frauds: Made from soft metals that are...
  • Page 12 Technical information: ES-525 Validator They obtain the parameters related to the diameter of the coin. Infrared barrier Anti-return Its function is to impede the return of the coin once it has been accepted. Anti-return open Anti-return closed 10. Outlet sensor Placed below the coin-accepted exit, this is the last check the validator does to verify the coin has completed its cycle through the validator correctly.
  • Page 13 Technical information: ES-525 Validator which the Coin validator interprets as a fraud attempt and does not validate the coin. The fraud signal is maintained while the beam is interrupted. The Coin validator analyses the string detector status every 100 milliseconds.
  • Page 14: Operating Principles

    Technical information: ES-525 Validator OPERATING PRINCIPLES 2.1. COIN ADMISSION DIAGRAM The covers that on the validator that give access to the measurement elements have been removed to be able to better see the whole process of the coin inside the validator.
  • Page 15 Technical information: ES-525 Validator When the second photocell detects the coin, its diameter measurement is complete. The coin is being analysed by the ferrite coils at the same time. The coin pushes past the anti-return gate that returns to its initial position to stop the coin from returning.
  • Page 16 Technical information: ES-525 Validator When the coin leaves the validator, it breaks the infrared beam generated by the exit photocells; The system detects this and the process is finished. Coin exit photocells 2.2. PROGRAMMING 2 TOKENS OR COINS This function is for programming two tokens or coins without the need for any accessories.
  • Page 17 Technical information: ES-525 Validator Acceptance gate solenoid Introduce the tokens or coins to be programmed, (minimum advised is 25). The tokens or coins will be accepted if they have been measured correctly. Remove the short on connector JP1. The validator indicates that it has been programmed correctly by activating the acceptance gate solenoid for approximately 1 second.
  • Page 18: Cleaning And Maintenance

    Technical information: ES-525 Validator CLEANING AND MAINTENANCE The amount of dirt coins leave and the foreign objects and dirt that may obstruct its elements determine the maintenance the coin validator requires. Use the following guidelines for cleaning: Disconnect the power.
  • Page 19 Technical information: ES-525 Validator WORKING CONDITIONS AND NORMS Temperatures: Storage: from -25 to +70ºC. Working: from +5 to +55ºC. Humidity: maximum 95% (relative humidity without condensation) Install the E525 coin validator with a maximum inclination of +/- 3ºon all axes.
  • Page 20 Technical information: ES-525 Validator 10015UK 01 -2004...
  • Page 21 Technical information: ES-525 Validator DIMENSIONS 127 mm. 10015UK 01 -2004...
  • Page 22 Technical information: ES-525 Validator ELECTRONIC, ELECTRICAL AND PIN OUT DIAGRAMS Switches JP5: GENERAL CONNECTOR A 17-pin male connector. The connector used for its connection is the: Molex 22-01-2175, terminal Molex 4809C Tin/Lead or similar. Function Ident. pin. Coin 6 output in dedicated mode...
  • Page 23 Technical information: ES-525 Validator Inhibition line 2 Inhibition line 1 Inhibition line 5 Inhibition line 6 The following is a detailed description of each of the pins on this connector: Pin 1 It has two functions depending on whether binary or dedicated protocol is used (see pin 8).
  • Page 24 Technical information: ES-525 Validator Pin 3 On this coin, the machine sets the voltage that should be applied to the corresponding coin output line; this voltage is called “Vcoma”. Coin output Vcoma-Vce Vcoma Pin 3 MACHINE ES 525 The values that correspond to Vcoma, are those shown in 3.1 Validator electrical specifications.
  • Page 25 Technical information: ES-525 Validator Pins 10, 13, 14, 15, 16, 17 MACHINE Pins 11 and 12 These are used for power, +Vdc should be applied to pin 11 and pin 12 CND. It includes a diode protection against inverted polarisation...
  • Page 26 Technical information: ES-525 Validator Connection to the coil for the lower gate. B Sorter Pins 2 and 6 +Vdc is permanently applied to these pins for the solenoids in the sorter. Pin 2 for coil A and pin 6 for coil B.
  • Page 27 Technical information: ES-525 Validator Channel B Channel C A and B Channel D JP4: Active router connector 18-pin male connector. The connector used for JP4 is: Molex 90142-0018, terminal Molex 90119 Tin/Lead or similar The coin sorting can be modified through this connector; it has priority over the validator default.
  • Page 28 Technical information: ES-525 Validator Pins 7, 13 and 15 These pins correspond to the route the coin takes, if a line is joined to one of these pins. Channel Pin number Programme the sorter the following way: Using a Molex 90142-0018 connector, and a Molex 90119 Tin/Lead terminal or similar, join the corresponding line to the coin you need to classify, (Pins 1, 8,10, 12, 16, 17, 18), with the corresponding pin to the channel you want to send it (Pin 7, 13, 15).
  • Page 29 Technical information: ES-525 Validator Function Not used Channel B Channel C Channel D This is especially useful when you have programmed the same coin to different channels using JP4 (active router). The default sequence established in the validator is D-C-B-A which means that if you have programmed a coin to go to channels A, B and D, first it will go to channel D.
  • Page 30 Technical information: ES-525 Validator Collector of the phototransistor of the right entry Collector of the phototransistor of the left entry JP 6 COIN GUIDE ES 525 When a coin is going to be accepted, the validator checks where it was introduced and only if it coincides with the value programmed will it be accepted.
  • Page 31 Technical information: ES-525 Validator 8 7 6 5 4 3 2 1 Made up of 8 dipswitches whose function is established in the specifications of each validator. The most common functions are the following: 8 7 6 5 4 3 2 1 10.7.1.
  • Page 32 Technical information: ES-525 Validator 10.7.3. Alarms. If the validator has alarms, they are deactivated by putting SW5 “on”. 10.7.4. Double entry control. If the validator is programmed for controlling this device, it is deactivated by setting SW6 “on”. 10.7.5. Inhibition bank 1. If the coins are totally or partially in two banks, bank 1 will be inhibited if SW7 is “on”.
  • Page 33 Technical information: ES-525 Validator CPU Sel ES525 UK 10015UK 01 -2004...
  • Page 34 Technical information: ES-525 Validator 10015UK 01 -2004...
  • Page 35 Technical information: ES-525 Validator CHANGING THE ENTRY AND EXIT OF THE COINS It is possible to change the coin entry and exit on any of the validators. Modification of the coin entry from side entry to top entry or vice versa.
  • Page 36 Technical information: ES-525 Validator Fit E for bottom exit or F for side exit in the lugs 3. ACCESSORIES Elements that are specially designed to adapt to the validator and that increase its possibilities for use with different applications. 4-way sorter It diverts the coins through 4 different routes and is governed directly by the validator 15.2.
  • Page 37 Technical information: ES-525 Validator 166 mm. 75 mm. 47 mm. 111 mm. 15.4. Double coin plate 58 mm. 35 mm. 20 mm. Coin entry slot 110 mm. Prices Reject button 15.5. Double coin guide 73 mm. 16 mm. 30 mm. 16 mm.
  • Page 38 Technical information: ES-525 Validator Available with and without electronic control of coins. 10015UK 01 -2004...
  • Page 39 Technical information: ES-525 Validator 15.6. Front plate with coin return slot 18 mm. 35 mm. 18 mm. 40 mm. Coin entry slot Prices Reject button Coin return slot 77 mm. 15.7. Front plate without coin return slot 18 mm. 35 mm.
  • Page 40 Technical information: ES-525 Validator 10015UK 01 -2004...