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Tucson Amateur Packet Radio
Internet: tapr@tapr.org www.tapr.org
Non-Profit Research and Development
Corporation
T-238+ Assembly Manual
This document was originally written April 2005. © 2005 Tucson Amateur Packet Radio Corp.
Reproduction or translation of any part of this work beyond that
permitted by sections 107 or 108 of the 1976 United States
Copyright Act (or its legal successor) without the express written
permission of Tucson Amateur Packet Radio Corporation is
unlawful except as noted below. Requests for permission to
copy or for further information should be addressed to Tucson
Amateur Packet Radio Corporation. Except as noted above,
permission is hereby granted to any non-profit group or
individual to reproduce any portion of this document provided
The information contained in this document has been carefully checked and is believed to be entirely reliable. However, no
responsibility is assumed for inaccuracies. Tucson Amateur Packet Radio Corporation (TAPR) reserves the right to make
changes in any products to improve reliability, function or design without obligation to purchasers of previous equipment.
TAPR does not assume any liability arising out of the application or use of any product or circuit described herein; neither
does it convey license under its patent rights or the rights of others.
Introduction ......................................................................1
Acknowledgments ............................................................2
Parts list...........................................................................2
Construction notes ...........................................................3
Construction.....................................................................3
Button Board Construction ...............................................7
Power-up and initial testing ..............................................6
Assembly drawings ........................................................11
Board layout...................................................................12
Schematic diagram ........................................................13
Introduction
The TAPR T-238+ is a general-purpose Motorola
MC68HC908GP32 microcontroller-based board intended
for use with the Dallas Semiconductor 1-Wire™ bus and
any dev ice that needs a serial connection. Four push-
button switches and a Liquid Crystal Display (LCD)
module prov ide the user interface. The initial application
for the T-238+ is a controller that accepts data from a
Dallas Semiconductor weather sensor unit, processes it,
and formats it for sending either directly to a Terminal
Node Controller (TNC) for broadcasting in APRS™
format, to a computer for processing and/or logging, or
directly to a radio using the MX-614-based modem. There
is nothing about this board that makes it solely a weather
station. This just happens to be what the software for it
does.
The T238+ is a successor to the TAPR T238. Software
releases will work with both projects. The software will
determine at startup which project it is running on and
configure itself as needed.
T-238+ Assembly Manual
Main Board (Rev B)
that: the reproduction is not sold for profit, the intent of the
reproduction is to further disseminate information on Amateur
Packet Radio, the reproduction is not used for advertising or
otherwise promoting any specific commercial product, full credit
is given to Tucson Amateur Packet Radio Corporation (including
address) as the original source of information, and Tucson
Amateur Packet Radio Corporation is notified in writing of the
reproduction.
For the most current information on weather sensors,
software downloads, dev elopment tools, and related
information, v isit
to the T238+ project, or v isit http://www.beals5.com/wx.
The TAPR T-238+ is a ready-made kit with the weather
application pre-programmed into the microcontroller. It is
possible to dev elop your own applications on the T238+ as
well. A debug header is prov ided that with a small adapter
circuit can enable a fully functional dev elopment system.
The T238+ kit does not come with an enclosure or power
supply. It is left up to the builder to find an enclosure that
is suitable. For power, the user can use an ordinary wall
transformer (" wall wart" ) that prov ides 8-12 Volts DC at
300 milliamps. The T238+ is fitted with a 2.1mm power
coaxial connector arranged so that the center conductor is
positiv e.
analog circuitry that is much more susceptible to RFI,
making the need for a metal case much greater.
As T-238 programs are dev eloped they will be displayed
or linked from the TAPR Weather web site.
http://www.tapr.org and follow the T238 links. If you' v e
created a project and would like to display or link to it,
contact TAPR at tapr@tapr.org.
The T238+ is discussed on the Weather Special Interest
Group (WXSIG). You can join WXSIG v ia the web at
http://www.tapr.org/cgi-bin/lyris.pl?join=wxsig.
Rev. 3 March 2006
T- 238+
http://www.tapr.org
Unlike the original T238, the T238+ contains
and follow the links
Go to
Page 1 of 11

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Summary of Contents for TAPR T-238+

  • Page 1 TAPR does not assume any liability arising out of the application or use of any product or circuit described herein; neither does it convey license under its patent rights or the rights of others.
  • Page 2: Parts List

    Electrolytic or Tantalum Acknowledgments [ ] (5) 1uF (1uf 50v) C3,6,7,8,13 The Tucson Amateur Packet Radio T238+ Kit was made [ ] (2) 10uF C2,14 possible by the efforts of (in alphabetical order): Diodes William Beals, N0XGA - Conceptual Designer [ ] (2) 1N4148 Silicon Diode D2, D3 John Bennett, N4XI –...
  • Page 3 TAPR logo with the text right side up. Sample pictures of Miscellaneous the ov erall construction are av ailable on the T238 website. [ ] (1) Printed Circuit Board (Rev B) [ ] (1) Main Board Assembly Manual (this document)
  • Page 4 Install the following diodes: Ceramic Capacitors [ ] D1 1N5817 Schottky All capacitors should be mounted as nearly flush to the [ ] D2 1N4148 board surface as practical without stressing the leads. [ ] D3 1N4148 Install the following capacitors: [ ] C1 0.1 uF (104) [ ] Solder and clip the leads (6 leads total) [ ] C4 0.1 uF (104)
  • Page 5 Ferrite Beads NOTE: It is important to ensure these headers are Ferrite beads are cylinder shaped. String a clipped lead installed flush so they come out of the board v ertically. from a resistor or capacitor though the ferrite bead. This is especially important for J3, the modem header.
  • Page 6 Double-check the orientation per the paragraph abov e and [ ] Unscrew the two temporary 5/8” spacers, separate the the assembly diagram at the end of this manual. two boards, and put the LCD module back in it’ s protectiv e packaging.
  • Page 7 Almost done with the main board At this point, these should be the only items left in the main board kit: NOTE: Keep U3 and U4 in the antistatic foam [ ] U3 MC68HC908GP32 [ ] U4 MAX23 [ ] 2.1 mm Coaxial Plug Board Check You are now complete with the soldering of the main board.
  • Page 8 T238+ BUTTON BOARD Construction Refer to the layout diagram for clarification of parts placement. All references to up, down, left, and right assume that you are looking at the PCB with the text right side up. The front of the board is the side with button text (UP, DOWN, SEL, MENU).
  • Page 9 [ ] Measure the v oltage on the v oltage regulator U3 on the Power Up And Initial Testing: pin closest to the edge of the board. It should be between In this section you will slowly power-up the board and 8 and 14V.
  • Page 10 Using a small wire bent in a U-shape, short between U2 Check Voltage Remedy pins 20 and 21. Do this carefully so you don’ t damage the U1 Pin 16 Check IC socket IC socket. The LED should light (wherev er you installed it, U1 Pin 2 Greater than Check IC socket,...
  • Page 11 When the weather sensor is connected properly, the LCD will not giv e any bus error messages. It will complain that http://www.tapr.org/ it has no IDs and will ask that your run setup. This is perfectly normal. and follow the links for the T238+.
  • Page 12 Assembly Drawings: Spacers, Screws, and Inter-board Connectors (view from top) Chassis Screws (4) 3/8" Standoff (4) LCD Module 16x1 Male 1/2" Spacer (4) 16x1 Female T238+ Main Board 2x8 Male Board Screws (2) 1/2" Standoff (2) 2x8 Female Modem Board Board Screws (2) Heatsink Assembly Heatsink...