wodtke Primärofen PO 03-2 easy.nrg Assembly And Operating Instructions Manual
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wodtke Primärofen PO 03-2 easy.nrg Assembly And Operating Instructions Manual

wodtke Primärofen PO 03-2 easy.nrg Assembly And Operating Instructions Manual

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wodtke
Pellet
®
Primärofen
- Technology
Assembly and Operating Instructions
Control S5
®
Ofentyp PO 03-2 "easy.nrg
", PO 03-5 "crazy.nrg" and PO 03-7 "family.nrg ", Airplus from software S5 007
Thank you for deciding to purchase our product. Please be sure to read the instructions before
installing and commissioning your furnace. By doing so, you will prevent damages which can be
caused by improper installation or operation. Your furnace will reward you and the environment
with optimal functionality.
We wish you cozy warmth and many comfortable hours with your wodtke Pellet Primärofen fur-
nace.
Sincerely, wodtke GmbH

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Summary of Contents for wodtke Primärofen PO 03-2 easy.nrg

  • Page 1 By doing so, you will prevent damages which can be caused by improper installation or operation. Your furnace will reward you and the environment with optimal functionality. We wish you cozy warmth and many comfortable hours with your wodtke Pellet Primärofen fur- nace. Sincerely, wodtke GmbH...

  • Page 2: Table Of Contents

    15.4 Correct Position of the Cast Grate ..................40 15.5 Cleaning Surfaces ........................40 Maintenance (WA Display) ......................41 16.1 Scope of Maintenance ......................42 © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 3 Installation and Assembly ....................... 65 22.4 Modifications ........................... 65 Warranty and Guarantee ......................66 Customer Service / Spare Parts ....................67 Your Specialist Company ......................68 © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 4: Important General Notices

    In not be operated without side covers. See the particular, the use of appropriate fuels, regularly enclosed assembly instructions! © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 5: Explanation Of Symbols

    Application examples: Old build- room does not become too hot. A great advantage of the wodtke ing from before 1977; 60 m²  required heating output 60 x 0.15 Primärofen technology over cut firewood.

  • Page 6: Installation Room

    (approx. 25 m³/h at full output). full output is not available until about 15 minutes after starting, when the warm-up pro- gramme is complete. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 7: Chimney Connection

    DS01, for example; tight. wodtke combustion air lines with sealing see price list). rings (see wodtke price list) can be used for this.  Use of a ventilation system which en- To reduce cooling losses and to thereby save en-...

  • Page 8: Cleaning, Maintenance And Service

    The recommended pellet diameter is 6 mm; in case of devia- tions, the fuel throughput may need to be adjusted. The same also applies for differing lengths. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 9: Pellet Supply / Pellet Storage

    Voltage ranges from 195 V to 255 V are permitted. All furnaces have automatic frequency recognition change-over from 60 Hz networks (e.g. Japan). Fig. 1: ID Plate © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 10: Transport / Unpacking / Inspection

    Do not tilt / break the feet. Adjust feet to 25 mm floor clearance at the final instal- lation location. 25 mm Fig. 2: Transport lock © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 11: Removal Of Outer Panelling

    (1) and remove toward the front (2). Fig. 6: remove front bezel Fig. 4: front decorative panel removal Fig. 7: front panelling detail © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 12 Fig. 8: Front screws Fig. 9: Rear screws Fig. 10: side panelling removal 6.1.3 Remove Rear Top / Bottom Panel- ling See Chapter 6.3.4 on page 17. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 13: Removal Of Outer Panelling Of Crazy.nrg

    1. Open the door with the enclosed socket hex handle and release upward (Fig. 13). Fig. 15: unscrew rear side screws Fig. 16: remove bottom rear side screws Fig. 13: Release door © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 14 Fig. 19: Remove Side Panelling 6.2.3 Remove Rear Top / Bottom Panel- ling See Chapter 6.3.4 on page 17. Fig. 18: unscrew front bottom fastening screws © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 15: Removal Of Outer Panelling Of Family.nrg

    Fig. 23: removal of upper panel 4. Remove the lower panel by pivoting the upper area out. Otherwise, proceed the same as the removal of the upper panel. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 16 Fig. 25: front, family.nrg Fig. 24: rear view, family.nrg 2. Loosen the 4 front screws for the side panels, see Fig. 25 (do not unscrew). © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 17 1. Loosen (do not unscrew!) the screws identified by arrows. 2. Lift and remove the two cover panels. Fig. 26: Remove Side Panelling Fig. 27: rear view, PO 03 series © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 18: Placement Of The Furnace

    The furnace may only be operated with this cover in place! The power plug must be disconnected before performing electrical work on the unit! Fig. 28: connection diagram © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 19: Connector Block

    (PG cable glands) can be installed in the left-hand frame profile of the furnace on the side or to the front. Fig. 30: lateral connections, main board © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 20: Internal Wiring Diagram

    Ignition brown Capacitor Mains blue black green/yellow Grate blue Mains plug green/yellow Regulated Fuse draft fan Fuse Ground Fig. 32: wiring diagram, PO 03 series © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 21: Main Board Inputs

    Bridge is not monitored. Inactive / cannot be used! Operating position: 1-4 = OFF! Fig. 33: main board inputs © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 22 Note polarity  4-20 mA = both DIP switches to mA to the left 2. DIP switches: V / mA changeover for "Modula- tion" input © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 23 BUS ("HE OFF" / "Bu Er1" state) if the BUS is deactivated first (see above). © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 24 Fig. 44: PC Tool 2 Input RS 232 interface with 9-pin SUB-D coupling: for connection of the wodtke PC-Tool 2 diagnostic system (only for specialist companies). © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 25: Main Board Outputs

     Output R3 ON = 230 V / mains voltage = TP temperature too high  Output R3 OFF = 0 V = TP temperature © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 26: Furnace And Functional Description, Components, Descriptions

    The wood pellets are fully automatically conveyed to the burner pot and ignited by an electrical ig- niter. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 27: Cross-Section And Components

    STB + main fuse 5A fast (furnace Main board / rear side) control Inlet pipe with Foot air volume sen- sor (LMS) Exhaust fan Fig. 52: cross-section © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 28: Back-Burn Protection

    Attention, voltage! Disconnect the mains plug be- fore working on fuse holder / main fuse. Fuse Fig. 53: location of STB and fuse © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 10/2014 Part No. 950 976...

  • Page 29: Wodtke Air Volume Sensor

    This is also de- tected and balanced by the TR. The unit modu- lates to low-load until the specified values are up- held again. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 30: Fire Safety Regulations

    Example with connector piece to chimney Example with connector piece through wall with within the installation room flammable components to chimney Fig. 55: fire safety clearances © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 31: Approved Fuels

    The recommended pellet diameter is 6 mm; in case of devia- tions, the fuel throughput may need to be adjusted. The same also applies for differing lengths. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 10/2014 Part No. 950 976...

  • Page 32: Filling Pellet Container / Pellet Container Is Completely Empty

    Seal the pellet drawer with the rotary handle (the closure hook is rotated to the locking bolt by the rotary handle). Fig. 59: full pellet container Fig. 57: open pellet drawer © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 33 (see following chapter). container (A) has run completely empty. Fig. 60: pellet transport in PO 03 © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 34: Initial Commissioning

     Always keep combustion chamber door closed, even when in a cold state.  Never use combustible or highly flammable liq- uids for igniting. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 35: Operation And Heating

    0.5 kW steps. In addition to ON, a different text may appear depending on the programme which is set and the programme version. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 36 Only open combustion chamber door when Once the temperature lowers suffi- the furnace is not operating! ciently, the furnace returns to the heating programme H. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 37: Cleaning

    Embers may be concealed in the ash. Never put unburned pellets or ash from the combustion chamber back into the storage container – risk of fire! © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 38: Cleaning The Viewing Window / Vacuuming The Combustion Chamber

     Frequent maintenance hazard. Only vacuum ash into a vacuum cleaner bag if you are absolutely certain that there are no more embers within it. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 39: Cleaning Burner Pot / Cast Grate And Ash Drawer

    3. Empty ash drawer (Fig. 69). 4. Reinsert cast grate, with the flat side up (Fig. 71), and ash drawer. Fig. 71: cast grate correct Fig. 68: remove cast grate © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 40: Correct Position Of The Cast Grate

    Do not use wodtke's Special Glass Cleaner for this, this is only usable for cleaning the view- ing window and could affect/damage coloured printing. Fig. 72: cross-section, grate and burner pot © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 41: Maintenance (Wa Display)

     Regularly clean the burner pot.  We recommend having maintenance performed by a qualified installer. Enter into a maintenance contract with your qualified installer. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 42: Scope Of Maintenance

    Tip: place newspapers or the like in front of the furnace before opening the doors, so that the flue ash that falls from the doors lands on top of them. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 43: Basic Cleaning With Additional Actions

    The distance may not be greater than 1 mm. Adjust gap / clearance as required. To do so, loosen the four screwed marked by arrows. Fig. 75: cast grate-burner pot clearance © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 44: Cleaning Heating Gas Flues Family.nrg

    The buckling must therefore be up, as otherwise the turbulators are difficult to insert. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 45 Ensure that the box in the upper area sits as far forward as possible (Fig. 83). Fig. 86: fan cleaning Fig. 84: box in ash chamber © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 46: Cleaning Heating Gas Flues, Easy.nrg

    (Chapter 16.3 from step 3). Fig. 89: removal of cast cover, crazy.nrg ® Fig. 87: easy.nrg without front bezel Fig. 88: removal of cast cover © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 10/2014 Part No. 950 976...

  • Page 47: Cleaning Flue Gas Fan And Connector

    2. Clean all fan impellers with a rag or brush. Observe the country-specific regulations for clean- ing connectors and chimneys! Caution: Do not bend impellers  risk of imbalancing! Fig. 91: fan removed © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 48: Inspection And Cleaning Of Air Volume Sensor And Air Intake

    To do so, the aluminium flex hoses must be disconnected and the air intake pipe removed from the holder. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 49: Inspection Of Seals And Mechanical And Electrical Components

    000 945) or copper paste. sion residue and apply contact spray. Attention: Never spray oil while furnace is hot or firing; allow furnace to completely cool first! © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 50: Completion Of Maintenance Work, Test Run And Maintenance Reset

    All cross sections should be uniformly cleaned and cleared of contaminants. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 51: Menu Level / Unit Data Query

    Heating programme starts during the E.g.: SD 5 = the heating programme was started 5 times … last 24 operating hours during the last 24 operating hours. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 52: Output Of Operating And Collective Fault Messages (Relay Table)

    As can be seen from the following table, the relay outputs R1, R2 and R4 are switched according to operating state and any unit errors. This can be used to provide feedback from the wodtke unit to external controllers or modems, for example. This makes remote querying of unit values possible. Operating states and collec- tive faults are hereby defined as follows.

  • Page 53: Fault Analysis, Fault Codes, Safety Functions And Safety Equipment

    TL HI is okay. pipe. therefore switched active during Stand-By mode. Image of sooted sensor © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 54 STB+ the STB is a mandatory, au- manual reset via I/O button tonomous safety component with its own switch housing operates decoupled from the control. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 55 Er1" error message and a restart as a result is only possible if the damper can be connected to the Reserve input. The wodtke Pellet Primärofen then only operates if the flue gas damper "Reserve input"...
  • Page 56 Check whether all openings / doors on furnace are closed. Check com- bustion air supply / lines and heating gas draughts / pathways as well as furnace seals. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 57: Overview Of Class 2 Error & Fault Codes (Not Safety-Related)

    This is a regulation function (not a defect) which can be triggered by the combustion air temperature being too high, for exam- ple. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 58: Technical Data / Certifications

    – content [mg/Nm³] ref. 13%O Average C < 3 Average exhaust gas outlet temperature [°C] Average exhaust gas mass flow [g/s] Required delivery pressure [Pa] © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 59: Dimensions

    Vario pellet gate top/bottom connection Connection dimensions [mm] "Vario" "Vario 2" Central air intake d 100 Central air intake d 100 Fig. 96: PO 03-2 dimensional drawing © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 60: Dimensions Of Po 03-5 "Crazy.nrg

    Dimensions of PO 03-5 "crazy.nrg" Option: Vario pellet gate top/bottom connec- tion Connection dimensions "Vario” "Vario 2" (with sensor) Fig. 97: PO 03-5 dimensional drawing © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 61: Dimensions Of Po 03-7 "Family.nrg

    Page 61 / 68 20.3 Dimensions of PO 03-7 "family.nrg" Option: Vario pellet gate Connection dimensions "Vario” "Vario 2" (with sensor) Fig. 98: PO 03-7 dimensional drawing © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 62: Declaration Of Performance

    Manual_S5_Airplus_2015_04_20 Page 62 / 68 21 Declaration of Performance © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 63 Manual_S5_Airplus_2015_04_20 Page 63 / 68 © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...
  • Page 64 Manual_S5_Airplus_2015_04_20 Page 64 / 68 © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 65: Proper Use

    No modifications may be made to the unit. In case of modifications, any warranty or guarantee claims are null and void and dangerous operating conditions can arise. © Wodtke GmbH - Tübingen. All Rights and Changes Reserved.Printed 04/2015 Part No. 950 976...

  • Page 66: Warranty And Guarantee

    (cf. gasoline, engine oil, etc.) are likewise excluded from the warranty, as well as defects due to im- proper handling, installation, control, operation, service, cleaning, maintenance, etc. Independently of the legal specifications for the vendor's warranty, wodtke provides a factory warranty on consumable parts for the duration of 6 months after delivery by wodtke.

  • Page 67: Customer Service / Spare Parts

    Customer service, maintenance and spare parts can be acquired via your dealer. They will also inform and support you regarding all other questions about your wodtke Pellet Primärofen. If you should ever have a problem with your unit or are unable to resolve faults, please contact your specialist company.

  • Page 68: Your Specialist Company

    We wish you cozy warmth and many comfortable hours with your wodtke Pellet Primärofen furnace. Sincerely, wodtke GmbH wodtke GmbH • Rittweg 55-57 • D-72070 Tübingen-Hirschau • Tel. 0 70 71/70 03-0 • Fax 0 70 71/70 03-50 info@wodtke.com • www.wodtke.com All Rights and Changes Reserved.

This manual is also suitable for:

Primärofen po 03-7 family.nrgPrimärofen po 03-5 crazy.nrg

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