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Maxx TP5 P Manual

Portable sampler
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TP5 W
TP5 C-P-W
© MAXX GmbH, 2011. All rights reserved. Printed in Germany
Portable Sampler
MAXX
TP5 W / P / C
TP5 P
(pic. with optional Box)
0250030E
TP5 C
May 2012

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  • Page 1 Portable Sampler MAXX TP5 W / P / C TP5 W TP5 P TP5 C (pic. with optional Box) TP5 C-P-W 0250030E May 2012 © MAXX GmbH, 2011. All rights reserved. Printed in Germany...
  • Page 2 Access code for programming and settings Password: 6299 Your Password:...

  • Page 3: Table Of Contents

    3.2.1 Electrical installation ......................16 3.2.1.1 Prepare the electrical installation ................... 16 3.2.1.2 Wiring diagram ....................... 17 3.2.2 Installation of the optional bottle compartment with active cooling (TP5 P/TP5 C ..... 18 3.3 Commission of the equipment ..................... 20 3.3.1 Tube connection ....................... 20 3.3.2 Set the individual sample volumes ..................
  • Page 4 5.3 Troubleshooting ........................43 5.3.1 Change the fuse ....................... 43 5.4 Instrument decommissioning and storage ................45 Section 6 Replacement parts and accessories ..............47 6.1 Spare parts ........................... 47 6.2 Accessories .......................... 50 Section 7 Warranty and Liability ..................... 53...

  • Page 5: Section 1 Specifications

    Section 1 Specifications These are subject to change without notice TP5 W TP5 P TP5 C TP5 P TP5 C Without active cooling With active cooling Electrics Power supply, sampler compartment With integrated battery – 12 V-7,5 Ah (DC) 12 V-10 Ah (DC) 12 V-7,5 Ah (DC)
  • Page 6 Specifications 1.1. Dimension TP5 W TP5 P TP5 C Figure 1 Dimensions W x H x D: see the specification table...

  • Page 7: Section 2 General Information

    Section 2 General Information 2.1 Safety information Please read this entire manual before unpacking, setting up, or operating this equipment. Pay attention to all danger and caution statements. Failure to do so may result in personal injury or damage to the instrument. To ensure that the protection provided by this equipment is not impaired, do not use or install this equipment in any manner other than that specified in this manual.

  • Page 8: General Information

    Depending on the model, the equipment is also supplied with a plug (TP5 W/active cooled bottle compartment), tension belt (TP5 P) or an optional charger (TP5 P/TP5 C). If you require further information, you can order the operating instructions (refer to...
  • Page 9 General Information Figure 3 Scope of delivery (TP5 P) Figure 4 Scope of delivery (TP5 C)
  • Page 10 General Information...

  • Page 11: Section 3 Installation

    Installation Section 3 Installation DANGER Only qualified experts should conduct the tasks described in this section. DANGER Select an appropriate installation location for the instrument. Plan out the mechanical mount·before positioning poles or drilling holes. Make sure the mount has a sufficient bearing capacity. The dowels must be selected and authorized according to the condition of the wall.

  • Page 12: Mechanical Installation

    Note : For information on installation with optional accessories, refer to the relevant installation instructions. 3.1.1 Required Tools Figure 5 Required tools (TP5 W) Figure 6 Required tools (TP5 P und TP5 C)

  • Page 13: Installation Location (Tp5 W)

    Installation 3.1.2 Installation location (TP5 W) Select suitable fastening materials (e.g. 6 x 40 mm screws and corresponding dowels) and read all the safety information about installation and mechanical assembly. Figure 7 Select installation location (TP5 W) 210 mm 210 mm Figure 8 Attach the equipment (TP5 W)

  • Page 14: Position

    Installation 3.1.3 Position (TP5 P und TP5 C) Figure 9 Select the position (TP5 P und TP5 C) Figure 10 Position the equipment (TP5 P und TP5 C)

  • Page 15: Attach The Sampler Compartment To The Bottle Compartment

    Installation 3.1.4 Attach the sampler compartment to the bottle compartment (TP5 P) Figure 11 Attach the sampler compartment to the bottle compartment (TP5 P) 3.2 Electrical Connections DANGER Only qualified experts should conduct the tasks described in this section. DANGER Do not connect the electrical supply to the mains if the equipment has not been wired and fused correctly.

  • Page 16: Electrical Installation

    In battery mode In mains power mode TP5 W – Keine Vorbereitung notwendig Connect the optional charger to the charge socket on the left-hand TP5 P No preparation required side. TP5 C No preparation required Connect the Y cable as shown in Figure 12.

  • Page 17: Wiring Diagram

    Installation 3.2.1.2 Wiring diagram Please note: · The assignment of the connections in the illustration below · The cable color of the label on the cable. · Figure 13 Connection plan for the optional signal cable (0069644)

  • Page 18: Installation Of The Optional Bottle Compartment With Active Cooling

    3.2.2 Installation of the optional bottle compartment with active cooling (TP5 P / TP5 C) 115 V/60 Hz 230 V/50 Hz 12 V Figure 14 Select the cable for the optional bottle compartment with active cooling (TP5 P/TP5 C) Figure 15 Connect the optional bottle compartment with active cooling...
  • Page 19 Installation Important note: Blocked air outlets and liquids in the cooling machine or inside the optional bottle compartment with active cooling can damage the equipment. Make sure that the air outlets are always open and that no liquid is able to enter the air outlets. . Figure 16 Sample distributor plate and air outlets on the optional bottle compartment with active cooling Note: The housing base on the bottle compartment features numbers so that the individual bottles...

  • Page 20: Commission Of The Equipment

    Installation 3.3 Commission of the equipment 3.3.1 Tube connection Figure 17 Connect the sample tube connection...

  • Page 21: Set The Individual Sample Volumes

    Installation Positioning of the tubes according to the following installation diagram. 0–40 °C [32–104 °F] > 50 µs Figure 18 Installation diagram 3.3.2 Set the individual sample volumes 3.3.2.1 Plastic dosing vessel Figure 19 Unlock the bayonet cap on the plastic dosing vessel...
  • Page 22 Installation Figure 20 Remove the plastic dosing vessel V-Probe [ml] Figure 21 Cut the dosing tube to set the sample volume...

  • Page 23: Glass Dosing Vessel

    Installation Figure 22 Assemble the plastic dosing vessel 3.3.2.2 Glas-Dosing vessel Figure 23 Loosen the union nut on the glass dosing vessel...
  • Page 24 Installation Figure 24 Remove the glass dosing vessel Figure 25 Cut the dosing tube to set the sample volume...

  • Page 25: Dosing Vessel For Flow-Proportional Sampling

    Installation Figure 26 Assemble the glass dosing vessel 3.3.2.3 Dosing vessel for flow-proportional sampling Figure 27 Calibrate the flow-proportional dosing vessel via the service menu...
  • Page 26 Installation ∆P = =[hPa, bar] Figure 28 The flow-proportional dosing vessel can only be used, if there is NO counter pressure...

  • Page 27: Remove The Top Part Of The Housing (Tp5 P)

    Installation 3.3.3 Remove the top part of the housing (TP5 P) Figure 29 Remove the top part of the housing (TP5 P)

  • Page 28: Remove The Top Part Of The Housing (Tp5 C)

    Installation Remove the top part of the housing 3.3.4 (TP5 C) Figure 30 Remove the top part of the housing (TP5 C) 3.3.5 Prepare the bottle compartments Figure 31 Place the empty bottles into the bottle compartment Note: The sample distributor plate works correctly in all four of its potential positions. . Note: The housing base of the bottle compartment features numbers so that the individual bottles can be assigned with a number.

  • Page 29: Attach The Top Part Of The Housing

    Installation 3.3.6 Attach the top part of the housing Figure 32 Attach the top part of the housing (TP5 P) Figure 33 Attach the top part of the housing (TP5 C)

  • Page 30: Connect The Equipment To The Mains

    • The data on the type plate corresponds to the data relating to the mains power supply (this applies to TP5 W as well as to TP5 P and TP5 C in connection with the charger and Y plug BM69742 •...
  • Page 31 Installation Figure 35 Possible connection configurations (TP5 W) Figure 36 Model TP5 C with Y cable and charger...

  • Page 32: Switch On The Device

    Installation Figure 37 Potential connection variations (optional bottle compartment with active cooling) 3.3.8 Switch on the device Figure 38 Switch on the device...

  • Page 33: Adjust The Cooling Settings For The Optional Bottle Compartment With Active Cooling

    Installation 3.3.9 Adjust the cooling settings for the optional bottle compartment with active cooling (TP5 P / TP5 C) The manufacturer recommends a settings range of +4 to +15 °C. Figure 39 Adjust the cooling settings for the optional bottle compartment with active cooling...
  • Page 34 Installation...

  • Page 35: Section 4 Operation

    Operation 4.1 Control unit operation All the equipment functions are software All the equipment functions are software-controlled 4.1.1 Password Password to program sampler and to change settings is Password to program sampler and to change settings is: 6299 4.1.2 Programming The menu structure resembles the directory structure of a computer hard drive and is The menu structure resembles the directory structure of a computer hard drive and is The menu structure resembles the directory structure of a computer hard drive and is...
  • Page 36 Operation Tabelle 1 Tastenfunktion (Fortsetzung) Tabelle 1 Tastenfunktion (Fortsetzung) Confirm the selection Enter-key (automatically marked with a ü) Enter/change values Arrow key Confirm the entered values Enter- key Return to the next superordinate menu level Return to the next superordinate menu level Back- key Enter values Numeric keypad...

  • Page 37: Normal Operation

    Operation Figure 41 Start the program Depending on the program range, • an activity is started or • the next menu item is automatically selected. Note: The general rule: If you press Back, – the activity is cancelled or – the navigation takes one step back in the men 4.2 Normal operation 4.2.1 Replace the sample bottles Figure 42 Replace full bottles...
  • Page 38 Operation...

  • Page 39: Section 5 Maintenance And Cleaning

    The sampler is maintenance-free. Thus the operator does not need to carry out any maintenance work. 5.2 Cleaning 5.2.1 Clean the housing and distribution unit (TP5 P–TP5 C) WARNING! Manual rotation of the distribution unit can damage the drive. Never rotate the distribution unit manually .
  • Page 40 Maintenance and cleaning Figure 43 Remove the distribution vat (TP5 P und TP5 C) Clean the distribution vat Attach the distribution vat again and in doing so make sure that the guide pin is positioned in the bore hole. Figure 44 Assemble the distribution vat (TP5 P und TP5 C)

  • Page 41: Clean The Dosing Vessel

    Maintenance and cleaning 7. Clean the sample distributor plate on the bottle compartment Figure 45 Clean the sample distributor plate on the bottle compartment 8. Position the top part back on the bottle compartment as shown in the illustrations. Figure 32, Page 29 Figure 33, Page 29 5.2.2 Clean the dosing vessel Figure 46 Release the dosing vessel...
  • Page 42 Maintenance and cleaning Figure 47 Remove the dosing vessel Figure 48 Clean the dosing vessel...

  • Page 43: Troubleshooting

    Maintenance and cleaning Figure 49 Insert the dosing vessel 5.3 Troubleshooting If the equipment does not work as required, check the fuse and replace if necessary 5.3.1 Change the fuse Open the fuse holder as shown in Figure 50 and replace the defective fuse.
  • Page 44 Maintenance and cleaning Figure 50 Position of the fuse in the portable sampler Figure 51 Position of the fuse in the optional bottle compartment with active cooling If the error is not rectified, please contact the customer service of the manufacturer (refer to Contact information, page 55)

  • Page 45: Instrument Decommissioning And Storage

    Maintenance and cleaning 5.4 Instrument decommissioning and storage Remove all liquids and, if necessary, solid matter from the infeed and outfeed lines and bottle compartments and clean as required. Close all active programs. Switch the equipment off.
  • Page 46 Maintenance and cleaning...

  • Page 47: Section 6 Replacement Parts And Accessories

    Cap for 1 L PE bottle 0060488 Replacement bottle, PE, 25 L (with cap) 0060046 Replacement bottle, PE, 5 L (with cap) 0060038 Replacement bottle, PE, 13 L (with cap) 0060045 Replacement battery TP5 P 0010012 Replacement battery TP5 C 0900116...
  • Page 48 Replacement parts and accessories Plastic dosing vessel 900715 Valve system 900627 Figure 52 Plastic dosing vessel...
  • Page 49 Replacement parts and accessories Glas dosing vessel 900743 Valve system 900627 Figure 53 Glass dosing vessel (350 ml)

  • Page 50: Accessories

    Replacement parts and accessories 6.2 Accessories Description Art.No. Y cable, power supply 0069742 Charger IP20 for TP5 P und TP5 C 0900026 Charger IP65 for TP5 P und TP5 C 0900033 Signal cabel 10 m 0069644 RS232 serial data cabel...
  • Page 51 Replacement parts and accessories Figure 56 Transportation trolley (TP5 P/TP5 C)
  • Page 52 Replacement parts and accessories...

  • Page 53: Section 7 Warranty And Liability

    Warranty and liability Chapter 7 Warranty and liability The manufacturer warrants that the product supplied is free of material and manufacturing defects and undertakes the obligation to repair or replace any defective parts at zero cost. The warranty period is 12 months from delivery resp. invoice date. Consumables and damage caused by improper handling, poor installation or incorrect use are excluded from this clause With the exclusion of the further claims, the supplier is liable for defects...
  • Page 54 MAXX Mess- u. Probenahmetechnik GmbH Hechinger Str. 41, D-72414 Rangendingen Tel. +49(0)7471-98481 0 Fax +49(0)7471-98481 44 www.maxx-gmbh.com info@maxx-gmbh.com...

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Tp5 wTp5 c

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