Notes YZ Systems, Inc. represents and warrants that for a period of 3 years from receipt of the product: (1) the product will be free from defects in materials and workmanship; and (2) the product will perform substantially in accordance with product manuals, literature, or documentation.
YZ representative or YZ Customer 2. System Components Service at 936.788.5593. This sampler can The primary components of the DynaPak 2010L operate at pipeline pressures from 10 psig (.69 Sampling System are illustrated here. Bar) up to 1500 psig (103.4 Bar).
3. Theory of Operation DynaPak 2010L Gas Sampler C. Proportional-to-flow sampling: The DynaPak 2010L Sampler is a pipeline in this mode of operation, the Z-65 counter mounted system which uses the pneumatically operates as a dividing counter. The Z-65 counter operated, positive displacement DynaPak 2000 periodically energizes a low power solenoid valve.
4. Sampler Location 4.1 The sampler should be a minimum of five pipe diameters from any device which could cause aerosols or significant pressure drops. 4.2 The sampler should not be located within the defined meter tube region (AGA 3 manual). Meter Tube 5 Ø...
5. System Installation 5.1 DynaPak 2010L a. The DynaPak 2010L requires a 3/4" FNPT pipeline connection. b. The DynaPak 2010L sampler should be mounted vertically in a horizontal run of the pipeline. c. The end of the sampler probe should penetrate the center 1/3rd of the pipeline.
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High Pressure f. Run the free end of the DPS-2 cable through the cable entry connector located on the upper left side on the DynaPak 2010L enclosure. g. Connect the DPS-2 cable as shown in the diagram. h. Tighten the cable entry connector, allowing for enough cable length to open the enclosure.
6. Sample Vessel Installation 6.1 Variable pressure/constant volume cylinders. Spun cylinders may be installed in a horizontal position on the DynaPak BackRack vessel rack. Avoiding traps in the line, install stainless steel tubing and fittings from the sample discharge port of the sampler to the product end of the sample cylinder.
7. Operational Check & Leak Testing 7.1 When all of the tubing connections have been completed, close the purge valve on the front of the sampler probe body. Open the sample probe supply valve to allow pipeline pressure into the sampler.
8. Sampler Set-Up Time-based sampling 8.1 Calculate the sampling rate using the following 30 day chart: Number of turns sample Sample cylinder volumes open on pump pump stroke knob displacement per stroke 1000 cc 300 cc 500 cc .100 .200 Sample rate (minutes)
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8. Sampler Set-Up Time-based sampling 8.3 Adjust the pump volume adjustment knob to the value used in the calculations in step 8.1. Sample pump displacement per stroke Number of turns open on the pump volume knob .1cc .2cc .4cc Factory Mutual System Approved...
9. Sampler set-up time-based sampling with the DPS-2 9.1 Calculate the sampling rate using the following 30 day chart: Number of turns sample Sample cylinder volumes open on pump pump stroke knob displacement per stroke 1000 cc 300 cc 500 cc .100 .200 Sample...
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9. Sampler set-up time-based sampling with the DPS-2 9.3 Adjust the pump volume adjustment knob to the value used in the calculations in step 9.1. Sample pump displacement per stroke Number of turns open on the pump volume knob .1cc .2cc .4cc Factory...
10. Sampler set-up proportional-to-flow sampling In this mode of operation, the Z-65 controller is used as a dividing counter to control the rate at which the pump is actuated. The desired time between pump strokes is controlled by the host computer or output device that will give an input pulse to the Z-65 controller.
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10. Sampler set-up proportional-to-flow sampling 10.4 Calculate the counter setting using the following chart: 1. your pump displacement (from .1 to .4cc’s) a.__________ 2. your sample cylinder volume in cc’s (300cc, 500cc, etc.) b.__________ 3. average flow rate (MMCF per day or MCM per day) c.__________ 4.
11. Sampler maintenance 11.1 Recommended preventative maintenance f. Remove the diaphragm housing from the schedule pump body by unscrewing the diaphragm Every sampling situation is unique. Below are our housing and carefully pulling the plunger out of recommendations for average conditions. A the pump body.
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11. Sampler maintenance g. Remove the internal bushings and o-rings from the pump body by inserting a nonmetallic rod (larger than 1/4", smaller than 1/2") into the top of the pump body. Gently tap to remove all bushings and o-rings out the bottom of the pump body. h.
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11. Sampler maintenance 11.3 Battery Test: a. Set the mode switches as follows: 1. Position 1, 2 and 3 on b. Set the time switches to the 01 position. NOTE: Time switches must not be in 00 position to test the battery. This will set the solenoid output rate to one actuation every one minute (based on the factory set time range for the Z-65 model).
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11. Sampler maintenance 11.4 Recommended spare parts for the DynaPak 2000 Series gas samplers. Part Number Description Qty. Location C4-0004 Filter element see diagrams #3 and #4 D3-0002 DP-2000 pump seal kit see diagrams #1 and #2 D3-0003 YZ filter regulator repair kit see diagrams #3 and #4 D3-0142 Z-65/200 fuse replacement kit...
12. Troubleshooting Timer Mode 12.1 Mechanical Operation Test: A. Set the mode switches as follows: 1. Positions 1, 2 and 3 on. 2. Position 4 off. Factory Mutual System B. Set the time switches to 00 to enter the Approved diagnostic mode.
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12. Troubleshooting Timer Mode 12.4 Timer Range Setting A. There are two Z-65 models: the Z-65/6.1 and Z-65/6.03. Each Z-65 timer has two ranges for the timer setting dials. Factory 1. Z-65/6.1 Range Setting: Mutual System Approved a. xx minutes: set the configuration jumper to the far left position (factory setting).
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12. Trouble Shooting Counter Mode 12.5 Input Pulse Test A. Set the mode switches as follows: 1. Position 1 and 3 on, 2 and 4 off. B. Set the count switches to 00 to enter the diagnostic mode. This mode enables the user to determine if the proper input pulses are being received at the count input (ter.
Diagram #8: Z-65 Installation Notes/Wiring Control Documentation System Installation Notes and Recommendations...
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Diagram #9: DuraSite Portable Sample Vessel Instructions Purpose: The DuraSite Portable Sample Vessel permits the STEP 3: FOR DIRECT CONNECTION TO user to remove a liquid or gas hydrocarbon sample from a SAMPLER. pipeline or a sampling device. This is accomplished without changing the pressure of the product or exposing it to a 3a: Connect the sampler discharge port to the product inlet port contaminant fluid.