Do you have a question about the 700r3 and is the answer not in the manual?
Questions and answers
Summary of Contents for 3M Industrial Adhesives and Tapes 700r3
Page 1
Serial No. production delays. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of 3M Industrial Adhesives and Tapes 3M St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000...
Page 2
This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic 700r3 Random case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St.
Contact your local service provider help line 1-800-328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identification plate (For example: Model 700r3 - Type 39600 - Serial Number 13282). Replacement Parts and Additional Manuals Order parts by part number, part description, and quantity required.
TABLE OF CONTENTS - MANUAL 1: 700r3 Random Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 2+ Taping Heads - 3 inch) 700r3 Random Case Sealer Page Cover Page Replacement Parts and Service Information ................ i - ii Table of Contents .........................
Page 9
Spare Parts / Ordering ..................... 56 - 57 Drawings and Parts Lists ....................... 59 - End of Manual TAPING HEAD INFORMATION - MANUAL 2: AccuGlide™ 2+ Taping Heads - 3 inch (See MANUAL 2 for Table of Contents) 2011 November 700r3-NA...
Page 10
- minimum - number - not applicable - machine not operating - machine operating - Programmable Logic Control - Polypropylene PTFE - Polytetrafl ourethelene PU/PU Foam - Polyurethane Foam - Poly-vinyl chloride - Width - Height - Length 2011 November 700r3-NA...
® pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted containers. The 700r3 automatically adjusts to a wide range of box sizes (see "Specifi cations Section – Box Weight and Size Capacities"). 3M-Matic 700r3 Random Case Sealer, Type 39600 Note –...
(ELV), a defi nition of symbols, plus a parts list of the - Spare parts (last section) 3M-Matic 700r3 Random case sealer 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. All pages and diagrams are numbered. The spare 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition parts lists are identifi...
2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine For Commercial Use Only 2.2 Data for Technical Assistance and Service 2011 November 700r3-NA...
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sells its 3M-Matic 700r3 Random Case Sealer, Type 39600 with the following warranties: ™ The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90) days after delivery.
(Figure 3-1). Also disconnect air if the machine has a pneumatic system. Keep this manual in a handy place near the machine. This manual contains infor- mation that will help you to maintain the machine in a good and safe working condition. 2011 November 700r3-NA...
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury or property damage. (continued on next page) 2011 November 700r3-NA...
Important! Cavity in the conveyor bed. Never put jammed boxes from the machine while your hands inside any part of the machine while it the machine is running. is working. Serious injury may occur (Figure 3-4). 2011 November 700r3-NA...
Page 18
(Figure 3-7). Important! Drive belts. Never work on the machine with loose hair or loose garments such as scarfs, ties or sleeves. Although protected, the drive belts Figure 3-8 may be dangerous (Figure 3-8). 2011 November 700r3-NA...
3.7 Residual Hazards access to the machine must be restricted. When the work is fi nished, the safety protec- The case sealer 700r3 incorporates various safety tions must immediately be reactivated. protections which should never be removed or disabled. It is essential that the operator and service...
Tape replacement EMERGENCY STOP button Blade replacement Electric power disconnected Drive belt replacement Electric power disconnected Ordinary maintenance Electric power disconnected Extraordinary mechanical Running with safety maintenance protections disabled Extraordinary electrical Running with safety maintenance protections disabled 2011 November 700r3-NA...
Also refer to Manual 2 for taping head components. Upper Taping Head Emergency Stop Switch Upper Head Assembly Machine Adjustable Side Guides Power Switch Assembly Lower Tape Roll Mount Figure 3-9—700r3 Case Sealer Components (Left Front View) 2011 November 700r3-NA...
− Do not operate this equipment in poten- tially fl ammable or explosive environments. 4. Tape Scotch ® pressure-sensitive fi lm box sealing tapes. 5. Tape Width 50mm [2 inch] minimum to 76mm [3 inch] maximum 2011 November 700r3-NA...
(in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper machine performance. DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA: BOX LENGTH IN DIRECTION OF SEAL SHOULD BE GREATER THAN 0.6 BOX HEIGHT Any box ratio approaching this limitation should be test run to ensure performance. 2011 November 700r3-NA...
Set-Up Recommendations: • Machine must be level. • Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit. • Exit conveyors (powered or gravity) must convey sealed boxes away from machine. 2011 November 700r3-NA...
If the machine is unpacked it is necessary to protect it from dust. Do not stack anything over the machine. It is possible to stack a maximum of 2 machines (if they are in their original packing). Figure 5-4 2011 November 700r3-NA...
After cutting out or removing the staples, lift the shipping box in order to clear the machine (two persons required). 6.2 Disposal of Packaging Materials The 700r3 package is composed of: - Wooden pallet - Cardboard shipping box - Wooden supports - Metal fi...
Adjust the leg length for the desired machine bed height. Retighten the two screws to secure the leg. Adjust all four (4) legs equally. M8 x 1.25mm Socket Head Screws Adjustable Legs Figure 7-2 Figure 7-3 2011 November 700r3-NA...
(see Cut the plastic ties holding the lower taping head in the Technical Documentation/Spare Parts- position (Figure 7-6). Order Section) . 2011 November 700r3-NA...
Page 32
110 litre/min [70 PSIG], @21°C, 1.01 bar [3.75 − Always use appropriate supporting SCFM] compressed air supply. An on/off valve, means when working under the pressure regulator, and fi lter are provided to service upper drive assembly the air supply (Figure 7-14),. 2011 November 700r3-NA...
Page 33
Column Guards are then reinstalled (as shown in a ro- tated 180° position) Figure 7-7 – 700r3 Frame Set-Up 7. Hold taping head BUFFING ROLLER and cut WARNING and remove cable tie that holds applying/buffi ng arms retracted (Applying/buffi ng rollers are held retracted for shipment - See Figure 7-6).
Taping heads are pre-set to apply 70mm [2.75 inch] long tape legs. To change tape leg length to 50mm [2.0 inch], see "Special Set-Up Procedure – Changing the Tape Leg Length." Figure 7-8 Lower Taping Head Mounting Figure 7-11 – Centering Guides 2011 November 700r3-NA...
7.14 Initial Start-Up of Case Sealer after Safety Guard is After completing the "Installation and Set-Up" Removed) procedure, continue through "Operation" for tape loading and start-up to be sure case sealer is properly adjusted to run boxes Figure 7-12 2011 November 700r3-NA...
Box Drive Belts Air Pressure Box Side Guides Regulator Centering Switch Pneumatic Controls Electrical Infeed End Control Box w/Circuit Breaker and Contactor Electrical On/Off Switch Box Centering Guides Figure 7-13 – 700r3 Case Sealer Components (Left Front View) 2011 November 700r3-NA...
Page 37
Air Supply "On/Off" Valve – "On" turn to "SUP" – "Off" Connector Filter turn to "EXH". Note – Turning air supply "Off" automatically bleeds air pressure from the case Figure 7-15 – "On/Off" Valve/Regulator/Filter sealer air circuits. 2011 November 700r3-NA...
Page 38
Adjust setting as necessary to get continuous movement of boxes through machine. 2011 November 700r3-NA...
Page 39
2. Push and hold latching knob "B". 3. Release switch "A". 4. Release knob "B". 5. Shut off air supply. To release and lower the upper drive assembly: 1. Turn on air supply. 2. Push and release switch "A". 2011 November 700r3-NA...
When the operator pushes a box onto the infeed conveyor, as shown in Figure 7-19, the lever is depressed causing the air cylinder powered centering guides to move Figure 7-20 – Drive Assembly Raising Switch inward, thereby centering the box. 2011 November 700r3-NA...
4. Turn air and electrical supplies "Off" when ma- chine is not in use. 5. Reload and thread tape as necessary. 6. Be sure machine is cleaned and lubricated ac- cording to recommendations in "Maintenance" section of this manual. 2011 November 700r3-NA...
7.21.3 The user will be responsible for testing the short-circuit current in its facility and should check that the short-circuit amperage setting of the machine is compatible with all the components of the mains system. 2011 November 700r3-NA...
The carton is then expelled on the exit conveyor. Figure 8-1 8.2 Definition of Running Mode The case sealer 700r3 has only one (automatic) operating mode with: - The EMERGENCY STOP BUTTON unlocked (Figure 8-1) - The main start switch “ON”...
9.1 Electrical/Drive Belt On/Off Switch Figure 9-1 E-Stop Location 9.2 Latching Emergency Stop Button Figure 9-2 Up to Figure 9-3 Adjust Down to Lock Air On/Off 9.3 Main Air On-Off Valve-Regulator-Filter Valve Regulator Air Supply Connector Filter 700r3-NA 2011 November...
Have a wire size of 1.5mm diameter [AWG 16] hazardous voltage: • Have a maximum length of 30.5m [100 ft] − Position electrical cord away from foot • Be properly grounded. and vehicle traffi c. Figure 10-1 2011 November 700r3-NA...
Leg Length," for taping head set-up. 6. Replace taping heads reverse of disassembly. Turn on air supply and electric power, unlatch upper drive assembly and allow it to return to its rest position. Figure 11-1 Figure 11-4 – Remove Lower Taping Head 2011 November 700r3-NA...
Page 49
Important – If drive belts are allowed to slip on box, excessive belt wear will occur. Note - For belt replacement and tension specifi ca- tions - refer to Section 13 / Maintenance and Repairs. 2011 November 700r3-NA...
Replace column bearings Defective column bearings Reposition tape drum Tape drum not centered Tape not centered on box seam Adjust centering guides Centering guides not centered Check box specifi cations Box fl aps not of equal length (continued) 2011 November 700r3-NA...
Page 52
Centering guide force adjust Replace screw than normal regulator set too low Adjust regulator Centering guide cylinder speed controls not in correct adjustment Adjust speed controls mounted on centering guide cylinder Defective centering guide power valve Clean or replace valve 2011 November 700r3-NA...
Depending on the number of cartons processed, this cleaning should be done weekly. Ex- cessive build-up that cannot be removed by vacuuming should be removed with a damp cloth. 2011 November 700r3-NA...
Page 54
7. Adjust belt tension as explained in "Adjustments – Box Drive Belt Tension". 8. Replace front cover and belt guard(s) and Figure 13-5 – Upper Drive Belt Replacement secure with original fasteners. 2011 November 700r3-NA...
Box Drive Belt 3.5kg (7lbs) Pull Force with 25mm (1 inch) at Mid span Discharge End Infeed End Figure 13-7 Box Drive Belt Tension Adjustment 2011 November 700r3-NA...
Page 56
Center Plates M5 x 10 Flat Hd Screw (4) Belt Tension Screw, M8 Hex Head Infeed End M10 Lock Nut M6 Hex Wrench - Special Figure 13-8 – Box Drive Belt Tension Adjustment, Lower Belts (Infeed End) 2011 November 700r3-NA...
Page 57
EXTENDED PLATE BUMPER - Manual 2 WARNING • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads 2011 November 700r3-NA...
These events can potentially cause damage to the machine. For more information on bumper settings, contact your 3M service representative. Safety Guard (Shown is after Safety Guard is Removed) Safety Guard Set Screws & Washers Figure 13-10 – Case Sealer Frame Changes 2011 November 700r3-NA...
Page 59
Moving the outer columns up one set of mounting holes increases the maximum box size handled by the 700r3 case sealer and decreases the minimum machine bed height. When raising the column, the existing Safety Plates (2) must be replaced by a new Safety Plate Important –...
Page 60
(See Figure 13-11 and Figure 15104). 3. Turn on the air and electrical power to the case sealer. The upper taping head will now descend only part way thus increasing operating speed. 2011 November 700r3-NA...
Disconnect plug of power cable from power supply. (Figure 14-1) IN CASE OF FIRE Use a fi re extinguisher that is rated for electrical fi res (Figure 14-2). 15.1 Statement of Conformity Not Applicable. Figure 14-2 15.2 Emission of Hazardous Substances Nothing to report 2011 November 700r3-NA...
16-TECHNICAL DIAGRAMS (continued) 16.2 Pneumatic Diagram WARNING To reduce the risk associated with mechanical and electrical hazards: • − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads 2011 November 700r3-NA...
Page 66
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label kit, part number 78-8098-9177-9 is available as a stock item. It contains all the safety labels used on the 700r3 Random Case Sealer. Tool Kit A tool kit, part number 78-8076-4950-0, is supplied with the machine.
Page 67
700r3 Random Case Sealer, Type 39600 Frame Assemblies To Order Parts: Refer to fi rst illustration, Frame Assemblies, for the Figure Number that identifi es a specifi c portion of the machine. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.
Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. 3M Industrial Adhesives and Tapes AccuGlide is a Trademark of ™ 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Litho in U.S.A...
Page 97
$10.00 restocking charge per invoice on returned parts Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information. 3M-Matic , AccuGlide and Scotch 3M Industrial Adhesives and Tapes ™ ™ ™ are Trademarks of 3M Center, Building 220-5E-06 3M St.
Page 99
Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identifi cation plate. 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch ™...
Page 101
Instruction Manual AccuGlide 2+ STD 3 Inch ™ Upper and Lower Taping Heads Type 10500 Table of Contents Page Equipment Warranty and Limited Remedy ....................i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual....................
Warranty Equipment Warranty and Limited Remedy: THE FOLLOWING W ARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED T O, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE: 3M sells its AccuGlide™...
Page 103
Intended Use The intended use of the AccuGlide™ 2+ STD 3 size and simplicity of the taping head also makes Inch Upper and Lower Taping Heads is to apply it suitable for mounting in box conveying systems a "C" clip of Scotch other than 3M-Matic™...
Important Safeguards This safety alert symbol identif es CAUTION important safety messages in this manual. • To reduce the risk associated with READ AND UNDERSTAND THEM BEFORE muscle strain: INSTALLING OR OPERATING THIS EQUIPMENT. − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered Explanation of Signal Word Consequences...
Page 107
Important Safeguards (continued) Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. 78-8133-9606-2 Tape Threading Label (Not shown) Figure 1-1 –...
Specifications Tape: For use with Scotch ® pressure-sensitive fi lm box sealing tapes. Tape Width: 48mm [2 inches] minimum to 72mm [3 inches] maximum. Tape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ®...
Page 109
Specifications (continued) 396 mm [15-19/32 in.] 130mm (5 1/8) 13 mm [1/2 in.] 278 mm 58 mm [10-15/16 in.] [2 9/32 in.] 405 mm 18 mm [11/16 in.] 18 mm [11/16 in.] 445 mm [17-1/2 in.] 405 mm 2+ STD 3" Taping Head - NA 2011 December...
Installation WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp Receiving And Handling 3. Figure 2-1 illustrates the typical mounting relationship for opposing taping head After the taping head assembly has been assemblies to allow taping of box heights down...
Operation (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running •...
Page 113
Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown (Figure 3-4). WARNING • To reduce the risk associated with sharp blade hazards: −...
Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...
Maintenance (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...
Adjustments WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Figure 5-1 –...
Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Applying Mechanism Spring...
Adjustments (continued) WARNING • To reduce the risk associated with shear, One-Way pinch, and entanglement hazards: Tension Roller − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads −...
Troubleshooting Troubleshooting Guide Cause Correction Problem The tape is threaded incorrectly The tape must go around the wrap The tape leg on the front of the roller before going around the case is too long one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
Page 120
Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...
Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 2+ STD 3 Inch Upper Taping Head Qty.
Replacement Parts Illustrations and Parts Lists AccuGlide™ 2+ STD 3 Inch Upper Taping Head, Type 10500 AccuGlide™ 2+ STD 3 Inch Lower Taping Head, Type 10500 Refer to the Taping Head Assemblies Figure to fi nd all the parts illustrations identifi ed by f gure numbers. Refer to the fi...
Page 138
AccuGlide 2+ STD 3" ™ Figure 10390 – Lower Head 2011 December 2+ STD 3" Taping Head - NA...
Page 139
AccuGlide 2+ STD 3" ™ Figure 10390 – Lower Head Ref. No. 3M Part No. Description 10390-1 78-8070-1391-3 Buffi ng Arm Sub Assembly 10390-2 78-8070-1392-1 Buffi ng Arm Sub Assembly 10390-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon 10390-5 78-8137-1397-7 Roller –...
Need help?
Do you have a question about the 700r3 and is the answer not in the manual?
Questions and answers