3M Industrial Adhesives and Tapes 700r3 Instructions And Parts List

Random case sealer
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Instructions and Parts List
3M-Matic
700r3
Type 39600
Random
Case Sealer
with
AccuGlide 2+
Taping Heads
Serial No.
For reference, record machine serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
"3M-Matic"and "AccuGlide" are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2011 44-0009-2058-5 (D112511-NA)

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Summary of Contents for 3M Industrial Adhesives and Tapes 700r3

  • Page 1 Serial No. production delays. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of 3M Industrial Adhesives and Tapes 3M St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000...
  • Page 2 This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic 700r3 Random case sealer. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St.
  • Page 3: Replacement Parts And Service Information

    Contact your local service provider help line 1-800-328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identification plate (For example: Model 700r3 - Type 39600 - Serial Number 13282). Replacement Parts and Additional Manuals Order parts by part number, part description, and quantity required.
  • Page 4 THIS PAGE IS BLANK...
  • Page 5: Table Of Contents

    TABLE OF CONTENTS - MANUAL 1: 700r3 Random Case Sealer (For Taping Head Information - See MANUAL 2: AccuGlide™ 2+ Taping Heads - 3 inch) 700r3 Random Case Sealer Page Cover Page Replacement Parts and Service Information ................ i - ii Table of Contents .........................
  • Page 6 THIS PAGE IS BLANK...
  • Page 7 9.6 Upper Drive Assembly Actuator Switch ................35 9.7 Box Conveying / Tape Seat Application ................36 9.8 Location of Controls ......................36 10. Safety devices 10.1 Blade Guards ........................37 10.2 Emergency Stop Button ..................... 37 10.3 Electric System ........................37 2011 November 700r3-NA...
  • Page 8 THIS PAGE IS BLANK...
  • Page 9 Spare Parts / Ordering ..................... 56 - 57 Drawings and Parts Lists ....................... 59 - End of Manual TAPING HEAD INFORMATION - MANUAL 2: AccuGlide™ 2+ Taping Heads - 3 inch (See MANUAL 2 for Table of Contents) 2011 November 700r3-NA...
  • Page 10 - minimum - number - not applicable - machine not operating - machine operating - Programmable Logic Control - Polypropylene PTFE - Polytetrafl ourethelene PU/PU Foam - Polyurethane Foam - Poly-vinyl chloride - Width - Height - Length 2011 November 700r3-NA...
  • Page 11: Introduction

    ® pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted containers. The 700r3 automatically adjusts to a wide range of box sizes (see "Specifi cations Section – Box Weight and Size Capacities"). 3M-Matic 700r3 Random Case Sealer, Type 39600 Note –...
  • Page 12: How To Read And Use The Manual

    (ELV), a defi nition of symbols, plus a parts list of the - Spare parts (last section) 3M-Matic 700r3 Random case sealer 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. All pages and diagrams are numbered. The spare 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition parts lists are identifi...
  • Page 13: General Information

    2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Machine For Commercial Use Only 2.2 Data for Technical Assistance and Service 2011 November 700r3-NA...
  • Page 14: Warranty / Contents

    PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE: 3M sells its 3M-Matic 700r3 Random Case Sealer, Type 39600 with the following warranties: ™ The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90) days after delivery.
  • Page 15: Safety

    (Figure 3-1). Also disconnect air if the machine has a pneumatic system. Keep this manual in a handy place near the machine. This manual contains infor- mation that will help you to maintain the machine in a good and safe working condition. 2011 November 700r3-NA...
  • Page 16: Signal Words Explanation

    CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury or property damage. (continued on next page) 2011 November 700r3-NA...
  • Page 17: Table Of Warnings

    Important! Cavity in the conveyor bed. Never put jammed boxes from the machine while your hands inside any part of the machine while it the machine is running. is working. Serious injury may occur (Figure 3-4). 2011 November 700r3-NA...
  • Page 18 (Figure 3-7). Important! Drive belts. Never work on the machine with loose hair or loose garments such as scarfs, ties or sleeves. Although protected, the drive belts Figure 3-8 may be dangerous (Figure 3-8). 2011 November 700r3-NA...
  • Page 19: Operator's Qualifi Cations Defi Nition

    3.7 Residual Hazards access to the machine must be restricted. When the work is fi nished, the safety protec- The case sealer 700r3 incorporates various safety tions must immediately be reactivated. protections which should never be removed or disabled. It is essential that the operator and service...
  • Page 20: Operator's Required Skill Levels

    Tape replacement EMERGENCY STOP button Blade replacement Electric power disconnected Drive belt replacement Electric power disconnected Ordinary maintenance Electric power disconnected Extraordinary mechanical Running with safety maintenance protections disabled Extraordinary electrical Running with safety maintenance protections disabled 2011 November 700r3-NA...
  • Page 21: Component Locations

    Also refer to Manual 2 for taping head components. Upper Taping Head Emergency Stop Switch Upper Head Assembly Machine Adjustable Side Guides Power Switch Assembly Lower Tape Roll Mount Figure 3-9—700r3 Case Sealer Components (Left Front View) 2011 November 700r3-NA...
  • Page 22: Table Of Warnings And Replacement Labels

    Important Safeguards (continued) 78-8070-1421-8 (2) 78-8095-1141-9 78-8070-1319-4 STOP 78-8113-6768-5 78-8068-3859-1 78-8113-6769-3 78-8062-4266-1 78-8070-1329-3 Figure 1-1 – Replacement Labels/3M Part Numbers 2011 November 700r3-NA...
  • Page 23 Important Safeguards (continued) 78-8070-1336-8 (2) 78-8070-1332-7 78-8098-8908-8 78-8070-1328-5 Figure 1-2 – Replacement Labels/3M Part Numbers 2011 November 700r3-NA...
  • Page 24 Important Safeguards (continued) 78-8113-6768-5 78-8113-6717-2 78-8137-0886-0 78-8060-8481-6 Leg Height Adjustment 78-8111-1496-2 Label (not shown) 78-8070-1339-2 3M Logo 78-8113-6750-3 (not shown) Figure 1-3 – Replacement Labels/3M Part Numbers 2011 November 700r3-NA...
  • Page 25: Power Requirements

    − Do not operate this equipment in poten- tially fl ammable or explosive environments. 4. Tape Scotch ® pressure-sensitive fi lm box sealing tapes. 5. Tape Width 50mm [2 inch] minimum to 76mm [3 inch] maximum 2011 November 700r3-NA...
  • Page 26: Tape Roll Diameter

    (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper machine performance. DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA: BOX LENGTH IN DIRECTION OF SEAL SHOULD BE GREATER THAN 0.6 BOX HEIGHT Any box ratio approaching this limitation should be test run to ensure performance. 2011 November 700r3-NA...
  • Page 27: Machine Noise Levels

    Set-Up Recommendations: • Machine must be level. • Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit. • Exit conveyors (powered or gravity) must convey sealed boxes away from machine. 2011 November 700r3-NA...
  • Page 28: Handling And Transportation Of Uncrated Machine

    If the machine is unpacked it is necessary to protect it from dust. Do not stack anything over the machine. It is possible to stack a maximum of 2 machines (if they are in their original packing). Figure 5-4 2011 November 700r3-NA...
  • Page 29: Unpacking

    After cutting out or removing the staples, lift the shipping box in order to clear the machine (two persons required). 6.2 Disposal of Packaging Materials The 700r3 package is composed of: - Wooden pallet - Cardboard shipping box - Wooden supports - Metal fi...
  • Page 30: Installation

    Adjust the leg length for the desired machine bed height. Retighten the two screws to secure the leg. Adjust all four (4) legs equally. M8 x 1.25mm Socket Head Screws Adjustable Legs Figure 7-2 Figure 7-3 2011 November 700r3-NA...
  • Page 31: Assembly Completion / Machine Set-Up

    (see Cut the plastic ties holding the lower taping head in the Technical Documentation/Spare Parts- position (Figure 7-6). Order Section) . 2011 November 700r3-NA...
  • Page 32 110 litre/min [70 PSIG], @21°C, 1.01 bar [3.75 − Always use appropriate supporting SCFM] compressed air supply. An on/off valve, means when working under the pressure regulator, and fi lter are provided to service upper drive assembly the air supply (Figure 7-14),. 2011 November 700r3-NA...
  • Page 33 Column Guards are then reinstalled (as shown in a ro- tated 180° position) Figure 7-7 – 700r3 Frame Set-Up 7. Hold taping head BUFFING ROLLER and cut WARNING and remove cable tie that holds applying/buffi ng arms retracted (Applying/buffi ng rollers are held retracted for shipment - See Figure 7-6).
  • Page 34: Infeed Conveyor Assembly

    Taping heads are pre-set to apply 70mm [2.75 inch] long tape legs. To change tape leg length to 50mm [2.0 inch], see "Special Set-Up Procedure – Changing the Tape Leg Length." Figure 7-8 Lower Taping Head Mounting Figure 7-11 – Centering Guides 2011 November 700r3-NA...
  • Page 35: Bumper Supports

    7.14 Initial Start-Up of Case Sealer after Safety Guard is After completing the "Installation and Set-Up" Removed) procedure, continue through "Operation" for tape loading and start-up to be sure case sealer is properly adjusted to run boxes Figure 7-12 2011 November 700r3-NA...
  • Page 36: Case Sealer Components

    Box Drive Belts Air Pressure Box Side Guides Regulator Centering Switch Pneumatic Controls Electrical Infeed End Control Box w/Circuit Breaker and Contactor Electrical On/Off Switch Box Centering Guides Figure 7-13 – 700r3 Case Sealer Components (Left Front View) 2011 November 700r3-NA...
  • Page 37 Air Supply "On/Off" Valve – "On" turn to "SUP" – "Off" Connector Filter turn to "EXH". Note – Turning air supply "Off" automatically bleeds air pressure from the case Figure 7-15 – "On/Off" Valve/Regulator/Filter sealer air circuits. 2011 November 700r3-NA...
  • Page 38 Adjust setting as necessary to get continuous movement of boxes through machine. 2011 November 700r3-NA...
  • Page 39 2. Push and hold latching knob "B". 3. Release switch "A". 4. Release knob "B". 5. Shut off air supply. To release and lower the upper drive assembly: 1. Turn on air supply. 2. Push and release switch "A". 2011 November 700r3-NA...
  • Page 40: Tape Loading/Threading

    When the operator pushes a box onto the infeed conveyor, as shown in Figure 7-19, the lever is depressed causing the air cylinder powered centering guides to move Figure 7-20 – Drive Assembly Raising Switch inward, thereby centering the box. 2011 November 700r3-NA...
  • Page 41: Box Sealing

    4. Turn air and electrical supplies "Off" when ma- chine is not in use. 5. Reload and thread tape as necessary. 6. Be sure machine is cleaned and lubricated ac- cording to recommendations in "Maintenance" section of this manual. 2011 November 700r3-NA...
  • Page 42: Outboard Tape Roll Holder

    7.21.3 The user will be responsible for testing the short-circuit current in its facility and should check that the short-circuit amperage setting of the machine is compatible with all the components of the mains system. 2011 November 700r3-NA...
  • Page 43: Theory Of Operation

    The carton is then expelled on the exit conveyor. Figure 8-1 8.2 Definition of Running Mode The case sealer 700r3 has only one (automatic) operating mode with: - The EMERGENCY STOP BUTTON unlocked (Figure 8-1) - The main start switch “ON”...
  • Page 44: Electrical/Drive Belt On/Off Switch

    9.1 Electrical/Drive Belt On/Off Switch Figure 9-1 E-Stop Location 9.2 Latching Emergency Stop Button Figure 9-2 Up to Figure 9-3 Adjust Down to Lock Air On/Off 9.3 Main Air On-Off Valve-Regulator-Filter Valve Regulator Air Supply Connector Filter 700r3-NA 2011 November...
  • Page 45: Upper Drive Raising Switch

    Pneumatic Valve Drive Assembly Raising Switch 9.4 Upper Drive Raising Switch Figure 9-4 9.5 Air Pressure Regulator / Top Drive Force Adjustment Locking Nut Figure 9-5 Upper Drive Actuator Switch 9.6 Upper Drive Assembly Actuator Switch Figure 9-6 2011 November 700r3-NA...
  • Page 46: Box Conveying / Tape Seat Application

    Assembly Switch Assembly Release Knob Lower Taping Head Box Drive Belts Centering Guide Air Pressure Box Side Guides Regulator Centering Switch Pneumatic Controls Infeed End Electrical Control Box w/Circuit Breaker and Contactor Electrical On/Off Switch Box Centering Guides 2011 November 700r3-NA...
  • Page 47: Blade Guards

    Have a wire size of 1.5mm diameter [AWG 16] hazardous voltage: • Have a maximum length of 30.5m [100 ft] − Position electrical cord away from foot • Be properly grounded. and vehicle traffi c. Figure 10-1 2011 November 700r3-NA...
  • Page 48: Set-Up And Adjustments

    Leg Length," for taping head set-up. 6. Replace taping heads reverse of disassembly. Turn on air supply and electric power, unlatch upper drive assembly and allow it to return to its rest position. Figure 11-1 Figure 11-4 – Remove Lower Taping Head 2011 November 700r3-NA...
  • Page 49 Important – If drive belts are allowed to slip on box, excessive belt wear will occur. Note - For belt replacement and tension specifi ca- tions - refer to Section 13 / Maintenance and Repairs. 2011 November 700r3-NA...
  • Page 50: Operator's Correct Working Position

    7 Conveyor bed height adjustment 8 Special Adjustment-Changing tape leg length 2 9 Special Adjustment-Column re-positioning 12.8 Safety Devices Inspection 1 Taping units blade guard 2 Latching emergency stop button Figure 12-3 3 STOP (OFF) (O) main switch 2011 November 700r3-NA...
  • Page 51: Troubleshooting

    Replace column bearings Defective column bearings Reposition tape drum Tape drum not centered Tape not centered on box seam Adjust centering guides Centering guides not centered Check box specifi cations Box fl aps not of equal length (continued) 2011 November 700r3-NA...
  • Page 52 Centering guide force adjust Replace screw than normal regulator set too low Adjust regulator Centering guide cylinder speed controls not in correct adjustment Adjust speed controls mounted on centering guide cylinder Defective centering guide power valve Clean or replace valve 2011 November 700r3-NA...
  • Page 53: Safety Measures (See Section 3)

    Depending on the number of cartons processed, this cleaning should be done weekly. Ex- cessive build-up that cannot be removed by vacuuming should be removed with a damp cloth. 2011 November 700r3-NA...
  • Page 54 7. Adjust belt tension as explained in "Adjustments – Box Drive Belt Tension". 8. Replace front cover and belt guard(s) and Figure 13-5 – Upper Drive Belt Replacement secure with original fasteners. 2011 November 700r3-NA...
  • Page 55: Drive Pulley Ring

    Box Drive Belt 3.5kg (7lbs) Pull Force with 25mm (1 inch) at Mid span Discharge End Infeed End Figure 13-7 Box Drive Belt Tension Adjustment 2011 November 700r3-NA...
  • Page 56 Center Plates M5 x 10 Flat Hd Screw (4) Belt Tension Screw, M8 Hex Head Infeed End M10 Lock Nut M6 Hex Wrench - Special Figure 13-8 – Box Drive Belt Tension Adjustment, Lower Belts (Infeed End) 2011 November 700r3-NA...
  • Page 57 EXTENDED PLATE BUMPER - Manual 2 WARNING • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads 2011 November 700r3-NA...
  • Page 58: Special Set-Up Procedure - Column Bumper Installation / Machine Bed Height

    These events can potentially cause damage to the machine. For more information on bumper settings, contact your 3M service representative. Safety Guard (Shown is after Safety Guard is Removed) Safety Guard Set Screws & Washers Figure 13-10 – Case Sealer Frame Changes 2011 November 700r3-NA...
  • Page 59 Moving the outer columns up one set of mounting holes increases the maximum box size handled by the 700r3 case sealer and decreases the minimum machine bed height. When raising the column, the existing Safety Plates (2) must be replaced by a new Safety Plate Important –...
  • Page 60 (See Figure 13-11 and Figure 15104). 3. Turn on the air and electrical power to the case sealer. The upper taping head will now descend only part way thus increasing operating speed. 2011 November 700r3-NA...
  • Page 61 ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ 2011 November 700r3-NA...
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  • Page 63: Statement Of Conformity

    Disconnect plug of power cable from power supply. (Figure 14-1) IN CASE OF FIRE Use a fi re extinguisher that is rated for electrical fi res (Figure 14-2). 15.1 Statement of Conformity Not Applicable. Figure 14-2 15.2 Emission of Hazardous Substances Nothing to report 2011 November 700r3-NA...
  • Page 64: Electric Diagrams

    16-TECHNICAL DIAGRAMS 16.1 Electric Diagram 2011 November 700r3-NA...
  • Page 65: Pneumatic Diagrams

    16-TECHNICAL DIAGRAMS (continued) 16.2 Pneumatic Diagram WARNING To reduce the risk associated with mechanical and electrical hazards: • − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads 2011 November 700r3-NA...
  • Page 66 In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label kit, part number 78-8098-9177-9 is available as a stock item. It contains all the safety labels used on the 700r3 Random Case Sealer. Tool Kit A tool kit, part number 78-8076-4950-0, is supplied with the machine.
  • Page 67 700r3 Random Case Sealer, Type 39600 Frame Assemblies To Order Parts: Refer to fi rst illustration, Frame Assemblies, for the Figure Number that identifi es a specifi c portion of the machine. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.
  • Page 68 THIS PAGE IS BLANK...
  • Page 69 700r3 Random Case Sealer Figure 5919 Figure 15031 Figure 5917 Figure 15011 Figure 15010 Figure 5920 Figure 6246 Figure 15009 Figure 5921 Figure 3439 Frame Assemblies Frame Assemblies 2011 November 700r3-NA...
  • Page 70 700r3 Figure 15031 2011 November 700r3-NA...
  • Page 71 700r3 Figure 15031 Ref. No. 3M Part No. Description 15031-1 78-8137-1157-5 Tape Roll Bracket Assembly 15031-2 78-8137-1158-3 Tape Drum Bracket Assembly 15031-3 78-8070-1566-0 Bracket – Tape Drum 15031-4 78-8070-1395-4 Bracket – Bushing Assembly 15031-5 78-8070-1568-6 Cap – Bracket 15031-6 78-8060-8462-6 Shaft –...
  • Page 72 700r3 Optional Figure 15009 2011 November 700r3-NA...
  • Page 73 700r3 Figure 15009 Ref. No. 3M Part No. Description 15009-1 78-8091-0320-9 Conveyor Bed Assembly 15009-2 78-8091-0321-7 Bed – Conveyor 15009-3 78-8091-0307-6 Support – Drive 15009-4 26-1003-5842-8 Screw – Hex Hd, M8 x 20 15009-5 78-8017-9318-9 Washer – Plain, 8 mm...
  • Page 74 700r3 Figure 3439 2011 November 700r3-NA...
  • Page 75 700r3 Figure 3439 Figure 3439 Ref. No. 3M Part No. Description 3439-1 78-8076-4663-9 Cylinder – Air /32 x 580 + 20 3439-2 78-8094-6457-7 Cap – 1/8 Inch 3439-3 78-8091-0313-4 Elbow – 3199.08.10 3439-4 78-8076-4680-3 Screw – Cushioning, Cyl/32 3439-5 26-1005-6358-9 Valve –...
  • Page 76 700r3 Figure 6246 2011 November 700r3-NA...
  • Page 77 700r3 Figure 6246 Ref. No. 3M Part No. Description 6246-1 78-8094-6379-3 Support – Box 6246-2 78-8113-6759-4 Box – W/English Language Label 6246-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 6246-4 78-8005-5740-3 Washer – Plain, 4 mm 6246-5 26-1003-6914-4 Nut –...
  • Page 78 700r3 Figure 15010 / 1 2011 November 700r3-NA...
  • Page 79 700r3 Figure 15010 / 1 Ref. No. 3M Part No. Description 15010-1 78-8137-0587-4 Bottom Drive Assembly - w/o Motor 15010-2 78-8137-0588-2 Frame - Drive 15010-3 78-8137-0568-4 Spacer 15010-4 26-1003-5829-5 Screw – Hex Hd, M6 x 12 15010-7 78-8052-6710-7 Roller - Idler...
  • Page 80 700r3 (R/H) (L/H) (R/H) (L/H) Figure 15010 / 2 2011 November 700r3-NA...
  • Page 81 700r3 Figure 15010 / 2 Ref. No. 3M Part No. Description 15010-40 78-8052-6713-1 Ring – Polyurethane 15010-41 78-8060-8416-2 Nut – Special, M20 x 1 15010-42 78-8054-8987-5 Chain – 3/8 Inch P=57 15010-43 78-8070-1531-4 Belt – Drive With Hook 15010-44 78-8137-0546-0 Cover –...
  • Page 82 700r3 17 + 18 + 19 16 = 20 + 2 1 41 * 42 * * Note - I - Parts #40 & 41 are for "NORMAL" Position. 40 * For "RAISED" Position, Remove #40 & 41 and Replace with #42.
  • Page 83 700r3 Figure 15104 Ref no. 3M Part No. Description 15104-1 78-8076-4539-1 Column – Outer 15104-2 78-8076-4540-9 Pin – Air Cylinder 15104-3 78-8060-8035-0 E-Ring – 7DIN6799 15104-4 78-8054-8821-6 End – Cap 15104-5 26-1003-7964-8 Screw – Soc Hd Hex Soc Dr, M8 x 20...
  • Page 84 700r3 (R/H) (L/H) (R/H) (L/H) Figure 15011 / 1 2011 November 700r3-NA...
  • Page 85 700r3 Figure 15011 / 1 Ref. No. 3M Part No. Description 15011-1 78-8137-0589-0 Upper Drive Assembly – W /O Motor 15011-2 78-8137-0590-8 Frame – Drive, Upper 15011-3 78-8070-1520-7 Guide – Drive Belt 15011-4 26-1005-4757-4 Screw – Flat Hd, M5 x 20...
  • Page 86 700r3-NA Random Case Sealer 700r3 Figure 15011 / 2 2011 November 700r3-NA...
  • Page 87 700r3 Figure 15011 / 2 Ref. No. 3M Part No. Description 15011-38 78-8070-1529-8 Support – Shaft 15011-39 78-8070-1530-6 Bearing – 6205-2RS 15011-40 78-8057-5739-6 Key – M5 x 5 x 30 mm 15011-41 78-8076-5105-0 Pulley Assembly – Drive 15011-42 78-8052-6713-1 Ring – Polyurethane...
  • Page 88 700r3-NA Random Case Sealer 700r3 Figure 5919 2011 November 700r3-NA...
  • Page 89 700r3 Figure 5919 Ref. No. 3M Part No. Description 5919-1 78-8091-0660-8 Housing – Wire 5919-2 78-8076-4702-5 Grommet – /28 5919-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 5919-4 78-8076-4636-5 Strap – Wire 5919-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10...
  • Page 90 700r3-NA Random Case Sealer 700r3 Figure 5920 2011 November 700r3-NA...
  • Page 91 Shaft – Roller 5920-59 78-8060-8485-7 Roller 5920-60 78-8032-0375-7 Screw – Hex Hd, M6 x 16 5920-61 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 5920-62 26-1000-0010-3 Washer – Flat, M6 5920 78-8060-8435-2 Repair Kit – Cylinder/40 2011 November 700r3-NA...
  • Page 92 700r3-NA Random Case Sealer 700r3 12 10 Figure 5921 2011 November 700r3-NA...
  • Page 93 700r3 Figure 5921 Ref. No. 3M Part No. Description 5921-1 78-8100-1163-1 Conveyor Assembly – Infeed 5921-2 78-8129-6224-5 Plate – Reinforcement 5921-3 78-8100-1164-9 Plate 5921-4 78-8076-4625-8 Screw – Special, M5 x 16 5921-5 78-8076-4579-7 Roller – /32 x 492 5921-6 78-8100-1166-4 Plate –...
  • Page 94 THIS PAGE IS BLANK...
  • Page 95: Spare Parts / Ordering

    Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. 3M Industrial Adhesives and Tapes AccuGlide is a Trademark of ™ 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Litho in U.S.A...
  • Page 97 $10.00 restocking charge per invoice on returned parts Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information. 3M-Matic , AccuGlide and Scotch 3M Industrial Adhesives and Tapes ™ ™ ™ are Trademarks of 3M Center, Building 220-5E-06 3M St.
  • Page 98 THIS PAGE IS BLANK...
  • Page 99 Order parts by part number, part description, and quantity required. Also, when ordering parts or additional manuals, include model/machine name, machine type, and serial number that are located on the identifi cation plate. 3M Industrial Adhesives and Tapes 3M-Matic , AccuGlide and Scotch ™...
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  • Page 101 Instruction Manual AccuGlide 2+ STD 3 Inch ™ Upper and Lower Taping Heads Type 10500 Table of Contents Page Equipment Warranty and Limited Remedy ....................i - ii Table of Contents............................Equipment Warranty and Limited Remedy ....................Intended Use ............................Taping Head Contents / How to Use Manual....................
  • Page 102: Equipment Warranty And Limited Remedy

    Warranty Equipment Warranty and Limited Remedy: THE FOLLOWING W ARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED T O, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE: 3M sells its AccuGlide™...
  • Page 103 Intended Use The intended use of the AccuGlide™ 2+ STD 3 size and simplicity of the taping head also makes Inch Upper and Lower Taping Heads is to apply it suitable for mounting in box conveying systems a "C" clip of Scotch other than 3M-Matic™...
  • Page 104 THIS PAGE IS BLANK...
  • Page 105 (ELV), a glossary with a defi nition of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition December 2011/Copyright 3M 2011. All rights reserved The manufacturer reserves the right to change the product at any time without notice Publication ©...
  • Page 106: Important Safeguards

    Important Safeguards This safety alert symbol identif es CAUTION important safety messages in this manual. • To reduce the risk associated with READ AND UNDERSTAND THEM BEFORE muscle strain: INSTALLING OR OPERATING THIS EQUIPMENT. − Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered Explanation of Signal Word Consequences...
  • Page 107 Important Safeguards (continued) Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. 78-8133-9606-2 Tape Threading Label (Not shown) Figure 1-1 –...
  • Page 108: Specifications

    Specifications Tape: For use with Scotch ® pressure-sensitive fi lm box sealing tapes. Tape Width: 48mm [2 inches] minimum to 72mm [3 inches] maximum. Tape Roll Diameter: Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ®...
  • Page 109 Specifications (continued) 396 mm [15-19/32 in.] 130mm (5 1/8) 13 mm [1/2 in.] 278 mm 58 mm [10-15/16 in.] [2 9/32 in.] 405 mm 18 mm [11/16 in.] 18 mm [11/16 in.] 445 mm [17-1/2 in.] 405 mm 2+ STD 3" Taping Head - NA 2011 December...
  • Page 110: Installation

    Installation WARNING • To reduce the risk associated with sharp blade hazards: − Keep hands and fi ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp Receiving And Handling 3. Figure 2-1 illustrates the typical mounting relationship for opposing taping head After the taping head assembly has been assemblies to allow taping of box heights down...
  • Page 111: Operation

    Operation Tape Drum Tape Supply Roll Tape Adhesive Side One-Way Tension Roller Applying Tension Wrap Roller Mechanism Spring Knurled Roller Buffing Arm Cover Buffing Roller Wrap Roller Threading Needle Tape Cut-Off Knife Applying Roller Orange Knife Guard Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View) Applying Roller Orange Knife Guard Tape Cut-Off Knife...
  • Page 112: Tape Loading - Upper Taping Head

    Operation (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping heads or load tape when the box drive system is running •...
  • Page 113 Operation (continued) Figure 3-4 Place tape roll on tape drum to dispense tape with adhesive side forward. Seat tape roll fully against back fl ange of drum. Adhere tape lead end to threading needle as shown (Figure 3-4). WARNING • To reduce the risk associated with sharp blade hazards: −...
  • Page 114: Maintenance

    Maintenance WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...
  • Page 115: Cleaning

    Maintenance (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the taping heads − Never attempt to work on the taping head or load tape while the box drive system is running •...
  • Page 116: Adjustments

    Adjustments WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Figure 5-1 –...
  • Page 117: Applying Mechanism Spring

    Adjustments (continued) WARNING • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads − Never attempt to work on the taping head or load tape while the box drive system is running Applying Mechanism Spring...
  • Page 118: Tape Leg Length

    Adjustments (continued) WARNING • To reduce the risk associated with shear, One-Way pinch, and entanglement hazards: Tension Roller − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads −...
  • Page 119: Troubleshooting

    Troubleshooting Troubleshooting Guide Cause Correction Problem The tape is threaded incorrectly The tape must go around the wrap The tape leg on the front of the roller before going around the case is too long one-way tension roller The tape tension is too low Adjust the one-way tension roller The knurled roller drags Check for adhesive build-up...
  • Page 120 Troubleshooting (continued) Troubleshooting Guide Cause Correction Problem There is excess tension on the Adjust the one-way tension roller Tape is tabbing on the trailing leg tape drum assembly and/or the and/or the tape drum assembly on the back of the box one-way tension roller assembly Rollers in the tape path do not Clean adhesive deposits from...
  • Page 121: Spare Parts/Service Information

    Spare Parts/Service Information Recommended Spare Parts Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should be ordered to keep the taping heads in production: AccuGlide™ 2+ STD 3 Inch Upper Taping Head Qty.
  • Page 122: Replacement Parts Illustrations And Parts List

    Replacement Parts Illustrations and Parts Lists AccuGlide™ 2+ STD 3 Inch Upper Taping Head, Type 10500 AccuGlide™ 2+ STD 3 Inch Lower Taping Head, Type 10500 Refer to the Taping Head Assemblies Figure to fi nd all the parts illustrations identifi ed by f gure numbers. Refer to the fi...
  • Page 123 AccuGlide 2+ STD 3" ™ Figure 10402 Figure 10398 (Upper) Figure 10400 (Lower) Figure 10396 Figure 10394 Figure 10388 (Upper) Figure 10390 (Lower) Figure 10392 Taping Head Assemblies - AccuGlide 2+ STD 3 Inch ™ 2011 December 2+ STD 3" Taping Head - NA...
  • Page 124 AccuGlide 2+ STD 3" ™ Figure 10398 – Upper Head 2011 December 2+ STD 3" Taping Head - NA...
  • Page 125 AccuGlide 2+ STD 3" ™ Figure 10398 – Upper Head Ref. No. 3M Part No. Description 10398-1 78-8133-9456-2 Frame – Tape Mount Upper Assembly 10398-2 78-8133-9458-8 Frame – Front Upper Assembly 10398-3 78-8068-4143-9 Guide – #1 10398-4 78-8068-4144-7 Guide – #2 10398-5 78-8060-7818-0 Screw –...
  • Page 126 AccuGlide 2+ STD 3" ™ 12 11 12 13 Figure 10394 – Upper and Lower Heads 2011 December 2+ STD 3" Taping Head - NA...
  • Page 127 AccuGlide 2+ STD 3" ™ Figure 10394 – Upper and Lower Heads Ref. No. 3M Part No. Description 10394 -1 78-8133-9520-5 Arm – Applying, R/H 10394-2 78-8133-9521-3 Arm – Applying, L/H 10394-3 78-8070-1292-3 Plate – Back-Up 10394-4 78-8076-4736-3 Shaft Roller 10394-5 78-8076-4737-1 Roller Assembly –...
  • Page 128 AccuGlide 2+ STD 3" ™ Figure 10388 – Upper Head 2011 December 2+ STD 3" Taping Head - NA...
  • Page 129 AccuGlide 2+ STD 3" ™ Figure 10388 – Upper Head Ref. No. 3M Part No. Description 10388-1 78-8070-1392-1 Buffi ng Arm – Sub Assembly 10388-2 78-8070-1391-3 Buffi ng Arm – Sub Assembly 10388-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon 10388-5 78-8137-1397-7 Roller –...
  • Page 130 AccuGlide 2+ STD 3" ™ Figure 10396 – Upper and Lower Heads 2011 December 2+ STD 3" Taping Head - NA...
  • Page 131 AccuGlide 2+ STD 3" ™ Figure 10396 – Upper and Lower Heads Ref. No. 3M Part No. Description 10396-1 78-8070-1388-9 Link – Arm Bushing Assembly 10396-2 78-8070-1389-7 Link – Arm Bushing Assembly 10396-3 78-8076-4740-5 Shaft – Pivot 10396-4 78-8017-9082-1 Bearing – Special 30mm 10396-5 78-8017-9106-8 Screw –...
  • Page 132 AccuGlide 2+ STD 3" ™ Figure 10392 – Upper and Lower Heads 2011 December 2+ STD 3" Taping Head - NA...
  • Page 133 AccuGlide 2+ STD 3" ™ Figure 10392 – 3" Upper and Lower Heads Ref. No. 3M Part No. Description 10392-1 78-8070-1283-2 Frame – Cut-Off 10392-2 78-8028-7899-7 Knife – 89mm/3.5 Inch 10392-3 26-1002-5817-2 Screw – Hex Hd, M5 x 8 10392-4 78-8076-4741-3 Knife Guard Assembly –...
  • Page 134 AccuGlide 2+ STD 3" ™ Figure 10402 – Upper and Lower Heads 2011 December 2+ STD 3" Taping Head - NA...
  • Page 135 AccuGlide 2+ STD 3" ™ Figure 10402 – 3" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10402-1 78-8070-1395-4 Bracket – Bushing Assembly 10402-2 78-8060-8462-6 Shaft – Tape Drum, 3 Inch Head 10402-3 78-8017-9169-6 Nut – M18 x 1 10402-4 78-8098-8829-6 Tape Drum Sub Assembly –...
  • Page 136 AccuGlide 2+ STD 3" ™ 19 17 18 17 Figure 10400 – Lower Head 2011 December 2+ STD 3" Taping Head - NA...
  • Page 137 AccuGlide 2+ STD 3" ™ Figure 10400 – Lower Head Ref. No. 3M Part No. Description 10400-1 78-8133-9502-3 Frame – Tape Mount Lower Assembly 10400-2 78-8133-9500-7 Frame – Front Lower Assembly 10400-3 78-8068-4144-7 Guide – #2 10400-4 78-8068-4143-9 Guide – #1 10400-5 83-0002-7336-3 Screw –...
  • Page 138 AccuGlide 2+ STD 3" ™ Figure 10390 – Lower Head 2011 December 2+ STD 3" Taping Head - NA...
  • Page 139 AccuGlide 2+ STD 3" ™ Figure 10390 – Lower Head Ref. No. 3M Part No. Description 10390-1 78-8070-1391-3 Buffi ng Arm Sub Assembly 10390-2 78-8070-1392-1 Buffi ng Arm Sub Assembly 10390-3 78-8091-0799-4 Shaft – 10 x 85, W/Hexagon 10390-5 78-8137-1397-7 Roller –...
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