ELCO spa ELK 39 Operating Instructions Manual

Microprocessor-based digital electronic controller

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ELK 39
MICROPROCESSOR-BASED
DIGITAL
ELECTRONIC CONTROLLER
OPERATING INSTRUCTIONS
Vr. 02 (ENG) - cod.: ISTR 06262
EL.CO. S.r.l.
VIA MARCONI, 49
36030 PIEVEBELVICINO (VI) ITALY
TEL.: +39 0445 661722
FAX: +39 0445 661792
internet : http:\\www.elco-italy.com
e-mail: info@elco-italy.com
FOREWORD:
This manual contains the information necessary for the product to
be installed correctly and also instructions for its maintenance and
use; we therefore recommend that the utmost attention is paid to the
following instructions.
Though this manual has been issued with the greatest care, ELCO
S.r.l will not take any responsibility deriving from its use.
The same applies to each person or Company involved in the
issuing of this manual.
This document is the exclusive property of ELCO S.r.l which forbids
any reproduction and divulgation , even in part, of the document,
unless expressly authorized.
ELCO S.r.l reserves the right to make any formal or functional
changes at any moment and without any notice.
ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 1
INDEX
1
INSTRUMENT DESCRIPTION
1.1
GENERAL DESCRIPTION
1.2
2
2.1
FAST PROGRAMMING OF SET POINT
2.2
SELECTION OF CONTROL STATE AND PARAMETER
PROGRAMMING
2.3
PARAMETER PROGRAMMING LEVELS
2.4
CONTROL STATES
2.5
ACTIVE SET POINT SELECTION
3
INFORMATION ON INSTALLATION AND USE
3.1
PERMITTED USE
3.2
MECHANICAL MOUNTING
3.3
3.4
ELECTRICAL WIRING DIAGRAM
4
4.1
MEASURING AND VISUALIZATION
4.2
OUTPUTS CONFIGURATION
4.3
ON/OFF CONTROL
4.4
NEUTRAL ZONE ON/OFF CONTROL
4.5
SINGLE ACTION PID CONTROL
4.6
4.7
AUTO-TUNING AND SELF-TUNING FUNCTIONS
4.8
REACHING OF SET POINT AT CONTROLLED SPEED
AND AUTOMATIC COMMUTATION BETWEEN TWO
SET POINTS
4.9
SOFT-START FUNCTION
4.10
4.10.1 ALARM OUTPUT CONFIGURATION
4.10.2 ALARM HYSTERESIS
4.11
LOOP BREAK ALARM FUNCTION
4.12
4.13
PARAMETERS CONFIGURATION BY KEY01
5
PROGRAMMABLE PARAMETERS
5.1
PARAMETERS TABLE
5.2
6
PROBLEMS , MAINTENANCE AND GUARANTEE
6.1
ERROR SIGNALLING
6.2
6.3
GUARANTEE AND REPAIRS
7
TECHNICAL DATA
7.1
ELECTRICAL DATA
7.2
MECHANICAL DATA
7.3
MECHANICAL DIMENSIONS, PANEL CUT-OUT AND
MOUNTING
7.4
FUNCTIONAL DATA
7.5
MEASUREMENT RANGE TABLE
7.6
1 - INSTRUMENT DESCRIPTION
1.1 - GENERAL DESCRIPTION
ELK 39 is a "single loop" digital microprocessor-based controller,
with ON/OFF, Neutral Zone ON/OFF, PID single action, PID dual
action (direct and reverse) control and with AUTO-TUNING FAST
function, SELF-TUNING function and automatic calculation of the
FUZZY OVERSHOOT CONTROL parameter for PID control.
The PID control has a particular algorithm with TWO DEGREES OF
FREEDOM that optimises the instrument's features independently in
the event of process disturbance and Set Point variations.
The process value is visualized on 4 red display, the Set value is
visualized on 4 green display while the outputs state is indicated by
2 led.
The instrument provides for the storage of 4 Set Points and can
have up to 2 outputs: relay type or can drive solid state relays type
(SSR).
Depending on the model required the input accept:
C: Thermocouples temperature probes (J,K,S and ELCO IRS
Infrared
sensors),
mV
Thermoresistances PT100.
signals
(0..50/60
mV,
12..60
mV),

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Summary of Contents for ELCO spa ELK 39

  • Page 1: Table Of Contents

    Depending on the model required the input accept: C: Thermocouples temperature probes (J,K,S and ELCO IRS Infrared sensors), signals (0..50/60 12..60 mV), Thermoresistances PT100. ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 1...
  • Page 2: Front Panel Description

    To select another group of parameters, keep the “UP” or “DOWN” key pressed for approx. 2 sec., afterwards the display will return to visualise the code of the group of parameters. ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 2...
  • Page 3: Programming

    ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 3...
  • Page 4: Electrical Connections

    Depending on the model required the input accept: In case of measurement error, the instrument supplies the power as programmed on par. “OPE”. ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 4...
  • Page 5: Functions

    Set Point “SP”, on the functioning mode "Func” and on the instrument’s PID algorithm with two degree of freedom. 4.4 - NEUTRAL ZONE ON/OFF CONTROL (1rEG - 2rEG) ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 5...
  • Page 6: Double Action Pid Control

    Note : The instrument is already programmed in our factory to carry automatic tuning of the PID controller. out auto-tuning at every instrument switch on ("Auto" = 1). ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 6...
  • Page 7 “AL1H” - HIGH ALARM THRESHOLD (for band alarm) OR MAXIMUM SET OF AL1 ALARM THRESHOLD (for low or high alarm) “HAL1” - ALARM HYSTERESIS “AL1d” – ALARM ACTIVATION DELAY (in sec.) ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 7...
  • Page 8: Alarm Functions

    4.11 - LOOP BREAK ALARM FUNCTION ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 8...
  • Page 9: Function Of Key "U

    1 ÷ nSP SP1 Set Point 1 SPLL ÷ SPHL SP2 Set Point 2 SPLL ÷ SPHL SP3 Set Point 3 SPLL ÷ SPHL ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 9...
  • Page 10: Parameters Description

    Set Points which will be programmed and 28 AL1d Activation delay of OFF ÷ 9999 stored (from 1 to 4). alarm AL1 sec. ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 10...
  • Page 11 AL1 alarm threshold when = Ur : the condition occurs in case of under-range or probe the alarm is low or high type. breakage ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 11...
  • Page 12 SELF – SELF-TUNING ENABLE: Parameter used to enable (yES) = noF : no function or disable (no) the Self-tuning function. Once the function has been ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 12...
  • Page 13: Cleaning

    Storage temperature: -10 ... +60 ° C relative parameters “ALni” have been programmed = yES. 7.3 – MECHANICAL DIMENSIONS, PANEL CUT-OUT AND 6.2 - CLEANING MOUNTING [mm] E LK ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 13...
  • Page 14: Instrument Ordering Code

    -58 ... 230 ° F -58.0 ... 230.0 ° F -199.9 ... 999.9 0..20 mA -1999 ... 9999 -19.99 ... 99.99 “SEnS” = 0.20 -1.999 ... 9.999 ELCO spa - ELK 39 - OPERATING INSTRUCTIONS - Vr. 02 - ISTR 06262 - PAG. 14...

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