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FMS RTM X42.IO Installation Manual And Operating Instructions

Telemetry system for wire tension monitoring in cage and tubular stranders
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RTM X42.IO Installation Manual and Operating
Instructions
Telemetry System for Wire Tension Monitoring in Cage and
Tubular Stranders – with analogue outputs up to 10 channels
Document version
3.60
Published/author
01/2020 NS
Diese Bedienungsanleitung ist auch in Deutsch erhältlich.
Bitte kontaktieren Sie Ihren nächstgelegenen FMS Vertreter.
© by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

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Summary of Contents for FMS RTM X42.IO

  • Page 1 Tubular Stranders – with analogue outputs up to 10 channels Document version 3.60 Published/author 01/2020 NS Diese Bedienungsanleitung ist auch in Deutsch erhältlich. Bitte kontaktieren Sie Ihren nächstgelegenen FMS Vertreter. © by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

  • Page 2: Table Of Contents

    RTM x42.IO.Modbus Installation Manual and Operating Instructions 1 Content CONTENT ..............................2 SAFETY INFORMATION ........................... 3 Presentation of Safety Information ..................... 3 2.1.1 Danger that Could Result in Minor or Moderate Injuries ............... 3 2.1.2 Note Regarding Proper Function ....................3 General Safety Information ........................

  • Page 3: Safety Information

    Secure the battery using the knurled screws Changes or modification to this device that have not been expressly approved by FMS AG, will result in the FCC approval for operation of this device being voided. This device complies with the FCC Rules Part 15 as well as the RSS standards issued in Canada not requiring approval.
  • Page 4 RTM x42.IO.Modbus Installation Manual and Operating Instructions subject to the following two conditions: The device may not cause any harmful interference, and This device must accept any interference received, including interference that may cause undesired operation of the device Information about radio frequency radiation This device complies with the FCC limit values for an uncontrolled environment.

  • Page 5: Product Information

    RTM x42.IO.Modbus Installation Manual and Operating Instructions 3 Product Information 3.1 Functional Description The RTM X42 IO Telemetry System provides the tension value of single strands or wires in cage or tubular type stranding machines. All personnel involved in the production environment gain easy access to the to these important process parameters.

  • Page 6: Scope Of Supply

    RTM x42.IO.Modbus Installation Manual and Operating Instructions extension modules Measuring amplifier for core Table 1: Main Components 3.3 Scope of Supply Scope of supply: Force sensors, model and size according to specification; transmitter module(s) with 20 Ah battery/ies and charger, channel extension module(s); receiver module(s); pre- fabricated connection cables, force sensor to channel extension module and/or to receiver module;...

  • Page 7: Installation And Electrical Connections

    Non-compensated force-measuring rollers lead to faulty measurements, In the case of FMS force sensors of the RMGZ series, this is achieved by aligning the force sensor such that the measuring direction is exactly parallel to the axis of rotation of the strander.

  • Page 8: Installation Of The Electronics Components In The Rotating Part Of The Machine

    Otherwise, measured value fluctuations occur during machine operation due to the high sensitivity of the FMS force sensors. These interfere with the assessment of the product quality later. Due to irregularities in the installation surfaces, the alignment may have to be readjusted very precisely.

  • Page 9: Electrical Connection

    RTM x42.IO.Modbus Installation Manual and Operating Instructions Abbildung 4: Installation RTM_X42_Modbus_BA_Manual.ai 4.4 Electrical Connection 4.4.1 EMGZ482T Receiver Module (with battery) The connection cables are pre-fabricated with respective connectors. 03.02.2020...

  • Page 10: Emgz482T.24Vdc Receiver Module (Version Without Battery, With 24Vdc Power Supply Via Slip Rings On The Strander)

    RTM x42.IO.Modbus Installation Manual and Operating Instructions Figure 5: EMGZ482T electrical connection RTM_X42_Modbus_BA_Manual.ai 4.4.1 EMGZ482T.24VDC Receiver Module (version without battery, with 24VDC power supply via slip rings on the strander) The connections between the force measuring rollers and transmitter are realized using a 2x2x0.25 mm2 [AWG 23] cable with 2 shielded, twisted pairs of strands.
  • Page 11 RTM x42.IO.Modbus Installation Manual and Operating Instructions Figure 6: EMGZ482T.24VDC electrical connection RTM_X42_Modbus_BA_Manual.ai 03.02.2020...

  • Page 12: Emgz484T Channel Extension Module

    RTM x42.IO.Modbus Installation Manual and Operating Instructions 4.5 EMGZ484T Channel Extension Module Figure 7: EMGZ484T electrical connection RTM_X42_Modbus_BA_Manual.ai Bus Termination Plug All Bus & Power Socket have to be connected. Otherwise errors in communcaiton may occure. Always insert the included bus termination plug to last channel extension module in the row (out).

  • Page 13: Emgz482R Receiver Module

    RTM x42.IO.Modbus Installation Manual and Operating Instructions 4.5.1 EMGZ482R Receiver Module Figure 8: EMGZ482R electrical connection RTM_X42_IO_BA_Manual.ai EMGZ482R pin assignment Pin(s) Description 24 VDC+ 24 VDC- 10, 11 24 VDC output GND for 24 VDC Digital input for production length...

  • Page 14: Emgz48R Extension Modules

    RTM x42.IO.Modbus Installation Manual and Operating Instructions 18, 28 Relay 3/1 – 3/2 limits collective alarm, limit pre alarm collective alarm, radio connection, battery state of charge, 19, 29 Relay 4/1 – 4/2 core tension value Table 2: EMGZ482R pin assignment The RTM X42 system has pre-configured relay outputs.
  • Page 15 RTM x42.IO.Modbus Installation Manual and Operating Instructions 1 bis 3 Output 0 to 10 VDC; 0/4 to 20 mA 4 bis 6 Output 0 to 10 VDC; 0/4 to 20 mA 7 / 19 Relay 1/1 – 1/2 8 / 20 Relay 2/1 –...

  • Page 16: Operation And Display Of The Receiver Module Emgz482R

    RTM x42.IO.Modbus Installation Manual and Operating Instructions 5 Operation and Display of the receiver module EMGZ482R Figure 10: Receiver module operation and display RTM_X42_IO_BA_Manual.ai Operation and Display Pos. Description Display, 2 x 8 Digits Start offset compensation Cal – Calibration Para –...

  • Page 17: Offset Compensation Of The Force Sensors

    RTM x42.IO.Modbus Installation Manual and Operating Instructions 13 to 16 Additional, optional LED bars for max. of 10 channels, depending on system size. Table 4: Receiver module operation and display 5.1 Offset Compensation of the Force Sensors Offset compensation is used to compensate for the weight of the pulley on the force sensor.

  • Page 18: Force Sensor Calibration

    RTM x42.IO.Modbus Installation Manual and Operating Instructions via the amplifier, please follow the instruction of the operating manual of the measuring amplifier. 5.2 Force Sensor Calibration Calibration is used for matching the measuring amplifier with the force sensor. The so- called gain factor is determined.

  • Page 19: Charger

    RTM x42.IO.Modbus Installation Manual and Operating Instructions The calculated gain value is stored automatically For other channels, repeat the steps Press to return to the main menu For the calibration of the force sensor for the core can either be done via the measuring amplifier connected to this force sensor or the EMGZ482R.

  • Page 20: Configuration

    RTM x42.IO.Modbus Installation Manual and Operating Instructions 6 Configuration 6.1 Quick Start Insert the battery into the EMGZ482T transmitter module and secure with both knurled screws. The screws must be tightened sufficiently otherwise, the centrifugal forces caused by cage rotation could eject the battery.
  • Page 21 RTM x42.IO.Modbus Installation Manual and Operating Instructions System Parameters Values German, English Default English Inv.Sign Inverts the signal of all force sensors Unit [-] Values Yes, No Default RL CTRL Restrictions for access to configuration. RTM X42 – full configuration via operating panel PC –...
  • Page 22 RTM x42.IO.Modbus Installation Manual and Operating Instructions System Parameters is entered in 4 blocks. Unit [-] Default 192.168.000.090 Subnet Address of subnet mask. Is entered in 4 blocks Unit [-] Default 255.255.255.0 Gateway Gateway IP address (static). Is entered in 4 blocks...

  • Page 23: List Of Channel 1 To 10 And Core Parameters

    RTM x42.IO.Modbus Installation Manual and Operating Instructions 6.4 List of channel 1 to 10 and core parameters Channel and Core Parameters Parameter Description Offset Compensation of pulley weight Unit [Digit] Min. –9999 Max. 9999 Default Gain Gain factor Unit Min.

  • Page 24: List Of Relay Output Parameters

    RTM x42.IO.Modbus Installation Manual and Operating Instructions Channel and Core Parameters Unit Values 0...20, 4...20 Default 0…20 Alarm Activate threshold for alarm Unit Values ja, nein Default nein AlarmMin Lower threshold Unit Min. -99’999 Max. 99’999 Default AlarmMax Upper threshold Unit Min.

  • Page 25: Reset To Default Parameters

    RTM x42.IO.Modbus Installation Manual and Operating Instructions System Parameters Values CH 1, CH 2, CH 3, CH 4, Core, SumPreA, SumAlarm, Radio ok, Batt ok CH 1, CH 2, CH 3, CH 4 – violation of a single threshold Core – violation of core threshold SumPreA –...

  • Page 26: Configuration Via Web Browser

    RTM x42.IO.Modbus Installation Manual and Operating Instructions 7 Configuration via web browser When embedding the EMGZ482R in an Ethernet network it must be certain that the receiver uses an IP address in a static block (not assigned by the server). For the integration of EMGZ482R in your Ethernet network please contact your IT system administrator.
  • Page 27 RTM x42.IO.Modbus Installation Manual and Operating Instructions Figure 16: current reading 03.02.2020...
  • Page 28 RTM x42.IO.Modbus Installation Manual and Operating Instructions Figure 17: parameters (channel and core) Select the channels from the dropdown menu Always store you changes with "Safe changes"! Figure 18: ethernet settings 03.02.2020...
  • Page 29 RTM x42.IO.Modbus Installation Manual and Operating Instructions Figure 19: system parameters Figure 20:relay parameters 03.02.2020...
  • Page 30 RTM x42.IO.Modbus Installation Manual and Operating Instructions Figure 21:default settings 03.02.2020...

  • Page 31: Dimensions

    RTM x42.IO.Modbus Installation Manual and Operating Instructions 8 Dimensions Figure 22: Dimensions of the EMGZ482R receiver module Figure 23: Dimensions of the EMGZ482T transmitter module 03.02.2020...
  • Page 32 RTM x42.IO.Modbus Installation Manual and Operating Instructions Figure 24: Dimensions of the EMGZ484T channel extension module 03.02.2020...

  • Page 33: Technical Data

    RTM x42.IO.Modbus Installation Manual and Operating Instructions 9 Technical Data 9.1 EMGZ482T Transmitter Module EMGZ482T.MODBUS Number of measuring 2 channels for 2 force sensors points Measuring inaccuracy <0.05% F System Sensor excitation 3.0 VDC, max. 20mA, highly stable Power supply 3.7V battery Li Ion (20Ah) or...

  • Page 34: Emgz484T Channel Extension Module (Max 2 Pcs.)

    RTM x42.IO.Modbus Installation Manual and Operating Instructions EMGZ482R (tachometer impulses for Cycle time: ≥ 10ms, production length) Max. frequency: ≤ 100 Hz Conditions: 5ms on / 5ms off Analog input 0 to 10 VDC; min. 1.2kΩ (for core) Temperature range 0 to 50°C [32 to 122°F]...

  • Page 35: Lloyd's Register Type Approval

    RTM x42.IO.Modbus Installation Manual and Operating Instructions Magnitude of Test Class A digital device, pursuant to Part 15 of the FCC (Coverage) Rules Certification FCC Registration #: 0020311882 RTM X42 CAB Radio Certification for Japan Magnitude of Test Low power data communi. FXD; Art. 38 - 24, Paragraph 1...
  • Page 36 RTM x42.IO.Modbus Installation Manual and Operating Instructions FMS Force Measuring Systems AG FMS USA, Inc. FMS (UK) FMS (Italy) Aspstrasse 6 2155 Stonington Avenue Suite 119 Aspstrasse 6 Aspstrasse 6 8154 Oberglatt (Switzerland) Hoffman Estates,, IL 60169 (USA) 8154 Oberglatt (Switzerland) 8154 Oberglatt (Switzerland) Tel.

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