Summary of Contents for Ytec3D HP45
- Page 1 2017 Ytec3D.com Written by: Yvo de Haas Latest version: 07-01-2017 HP45 CONTROLLER V1.01 ASSEMBLY How to assemble the HP45 controller V1.01 and printhead carrier...
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Page 2: Table Of Contents
Table of Contents Introduction ............................3 PCB assembly ............................4 Before you start ..........................4 Tools required ............................. 4 Bill of materials ........................... 5 Assembly ............................11 Appendix 1: Schematics ........................17 HP45 controller V1.01 assembly guide -Ytec3d.com- Page 2... -
Page 3: Introduction
Introduction In this assembly guide I try to show how to assemble the HP45 controller V1.01 and its carrier. While this is not the simplest kit to assemble with a few hours and some experience in SMD soldering it should be possible to assemble. How to operate the HP45 controller after assembly is described in a different manual. -
Page 4: Pcb Assembly
SMD components. If you are not completely sure about your soldering skills, this controller might be too difficult. Tools required To assemble the HP45 controller you will need the following tools: Soldering iron with a fine SMD tip;... -
Page 5: Bill Of Materials
Name: TLC59213 Quantity: Part number: 595-TLC59213AIPWR Package: TSSOP-20 Supplier: Mouser http://mouser.com/Search/ProductDetail.aspx?R=T Link: LC59213AIPWRvirtualkey59500000virtualkey595- TLC59213AIPWR Note: Name: LM311 Quantity: Part number: 863-LM311DR2G Package: SOIC-8 Supplier: Mouser http://mouser.com/Search/ProductDetail.aspx?R=L Link: M311DR2Gvirtualkey58410000virtualkey863- LM311DR2G Note: HP45 controller V1.01 assembly guide -Ytec3d.com- Page 5... - Page 6 511-4081BM-TR Package: SOP-14 Supplier: Mouser http://mouser.com/ProductDetail/STMicroelectroni Link: cs/HCF4081M013TR/?qs=%2fha2pyFaduiKwCFISZSF JLLSk1wqERWB2u%2fKE7DcyVY%3d Note: Name: DMG2302UK-7 Quantity: Part number: 621-DMG2302UK-7 Package: SOT-23-3 Supplier: Mouser http://mouser.com/ProductDetail/Diodes- Link: Incorporated/DMG2302UK- 7/?qs=sGAEpiMZZMshyDBzk1%2fWi8ItRWc04xxfkC 1RM9bfNAr2kg0rvMh6TA%3d%3d Note: Alternate part. Original part is IRLML2502PbF HP45 controller V1.01 assembly guide -Ytec3d.com- Page 6...
- Page 7 2.2kΩ resistor 0.1W Quantity: Part number: 667-ERJ-PA3F2201V Package: 0603 Supplier: Mouser http://mouser.com/ProductDetail/Panasonic/ERJ- Link: PA3F2201V/?qs=sGAEpiMZZMu61qfTUdNhGwyN07 7O4KhFX9zrWTTJPlPrTO3Y9GhC2Q%3d%3d Note: Name: 10kΩ resistor 0.1W Quantity: Part number: 667-ERJ-3EKF1002V Package: 0603 Supplier: Mouser http://mouser.com/ProductDetail/Panasonic/ERJ- Link: 3EKF1002V/?qs=sGAEpiMZZMtlubZbdhIBIHcx2Q2R nT7KusLiC2u%2fTVc%3d Note: HP45 controller V1.01 assembly guide -Ytec3d.com- Page 7...
- Page 8 Higher capacitance allowed as long as it is 5mm diameter. Name: 2.54mm pin header, 5 pins Quantity: Part number: 653-XG8V-0831 Package: Supplier: Mouser http://mouser.com/ProductDetail/Omron- Link: Electronics/XG8V- 0831/?qs=sGAEpiMZZMs%252bGHln7q6pm%252bv 5BXf4QdrTUprKlfXrIZ0%3d Note: Can be split. HP45 controller V1.01 assembly guide -Ytec3d.com- Page 8...
- Page 9 Can also be made by hand using brass or aluminium tube. Max OD 5mm. Name: DIN912 cilinder screw M3x12mm Quantity: Part number: Package: Supplier: Link: Note: Temporarily used to hold the controller together HP45 controller V1.01 assembly guide -Ytec3d.com- Page 9...
- Page 10 Supplier: Link: Note: Temporarily used to hold the controller together Name: Pin template Quantity: Part number: Package: Supplier: Ytec3d Link: Note: Optional, 3d printed. Used for mounting the pogo pins more accurately HP45 controller V1.01 assembly guide -Ytec3d.com- Page 10...
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Page 11: Assembly
4: Solder the SIRA12DP-T1-GE3 (IC3) mosfet on the front of the primitive side with the marking facing the 26 pin boxed header. The pins on the SIRA are hard to reach with the solder, and require a bit of heat before the solder sticks to it. HP45 controller V1.01 assembly guide -Ytec3d.com- Page 11... - Page 12 8: Solder the DMG2302UK-7 (Q1, Q2) or a similar mosfets on the front of the address side. 9: Solder the 100nF capacitor (C3) on the front of the address side. 10: Solder 2x 10k resistor (R2, R5) on the back side of the primitive side. HP45 controller V1.01 assembly guide -Ytec3d.com- Page 12...
- Page 13 15: Solder the 5 pin header in the front of the address side. Cut wires on the bottom side of the address side as close as possible to the board. 16: Solder the screw terminal on the front of the primitive side. HP45 controller V1.01 assembly guide -Ytec3d.com- Page 13...
- Page 14 The set of 2 screw on the pogo pin side of the board should have no nuts. The M3 nuts will obstruct the template later. HP45 controller V1.01 assembly guide -Ytec3d.com- Page 14...
- Page 15 24 : Solder the primitive front side of all the pogo pins. It is important that no solder leaks into the small hole in the back of the pogo pin. If this happens, the solder will seize the spring and the pogo pin will be unusable. HP45 controller V1.01 assembly guide -Ytec3d.com- Page 15...
- Page 16 26: Solder the primitive front side of the 5 pin header and cut the wire flush with the board. This finishes the PCB assembly. HP45 controller V1.01 assembly guide -Ytec3d.com- Page 16...
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Page 17: Appendix 1: Schematics
Appendix 1: Schematics...
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