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JEI Drilling & Cutting Solutions Ltd
OPERATOR'S MANUAL
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Auto Feed Bevelling Machine
for Plate Edges
Contents
1. GENERAL INFORMATION ............................................................................................... 2
Unit 21, Empire Business Park, Enterprise Way
Burnley, Lancashire, UK, BB12 6LT
Phone: +44 1706 229490, Fax: +44 1706 507347
www.jeiuk.com e-mail: sales@jeisolutions.co.uk
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Table of Contents
Summary of Contents for JEI DRILLING & CUTTING SOLUTIONS ABM-28
- Page 1 JEI Drilling & Cutting Solutions Ltd OPERATOR’S MANUAL Auto Feed Bevelling Machine for Plate Edges Contents 1. GENERAL INFORMATION ....................2 Unit 21, Empire Business Park, Enterprise Way Burnley, Lancashire, UK, BB12 6LT Phone: +44 1706 229490, Fax: +44 1706 507347 www.jeiuk.com e-mail: sales@jeisolutions.co.uk...
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Page 2: Table Of Contents
Read Operator’s Manual before starting 1. GENERAL INFORMATION 1.1. Application The ABM-28 bevelling machine is designed for milling edges of plates with the thickness up to 35 mm (1.38’’). The bevelling angle can be set continuously between ABM-28 Operator’s Manual... -
Page 3: Technical Data
619 mm (24.4’’) 532 mm (20.9’’) Voltage ~ 220–240 V, 50–60 Hz Power 1600 W Rotational speed (without load) 2780 rpm Protection level IP 20 Protection class class I 60 to –60° (ß, Figure 1) Bevel angle ABM-28 Operator’s Manual... -
Page 4: Design
Table 1. Maximum bevel width depending on the angle 1.3. Design The ABM-28 bevelling machine consists of a milling unit, milling unit support, guide, carriage for moving the milling unit along the guide, two clamps for mounting a plate, and three track clamps for positioning and mounting the guide to the plate. The detailed design is shown in Figure 2. - Page 5 ABM-28 Figure 2. Machine design ABM-28 Operator’s Manual...
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Page 6: Equipment Included
ABM-28 1.4. Equipment included The ABM-28 is supplied in a wooden box with complete standard equipment. The included equipment consists of: • wooden box – 1 unit • carriage mounted on a guide track – 1 unit • additional guide track –... -
Page 7: Safety Precautions
19. Do not touch moving parts or chips formed during milling. Prevent objects from being caught in moving parts. 20. After every use, remove chips from machine, particularly from milling head. Do not remove chips with bare hands. 21. Carry chips container using handles. ABM-28 Operator’s Manual... - Page 8 25. If machine falls on hard surface, from height, is wet, or has other damage that could affect technical state of machine, stop operation and immediately send machine to service center for inspection. WARNING! Safety rules must be closely observed. ABM-28 Operator’s Manual...
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Page 9: Startup And Operation
(3, 4, 5) and tighten the clamp screws by rotating the clamping rods (6, 7). To adjust pressing force of track clamps depending on plate thickness, use adjusting screws which can be located in one of three holes. set screw Figure 3. Placing machine on plate (a); mounting additional guide segments (b) ABM-28 Operator’s Manual... - Page 10 (2), and lock the bevel depth lock lever (3). If the plate is to be machined at the positive angle (from the top), catch the chips container on the brackets (4). Figure 4. Method of mounting milling unit ABM-28 Operator’s Manual...
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Page 11: Setting Bevel Parameters
1 is unlocked. ABM-28 Operator’s Manual... -
Page 12: Usage
In an emergency, use the emergency switch 9 to shut down the power. In such case, to restart operation, remove the cause of the shutdown, unlock the emergency switch, and start the machine using the button 6. ABM-28 Operator’s Manual... - Page 13 Once the work is finished, turn off the motor using the button 8, toggle the power switch to position “0”, and unplug the power cord from power socket. ABM-28 Operator’s Manual...
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Page 14: Replacing Cutting Inserts
Unscrew the set screw in the manner shown in Figure 8, remove the insert, and clean the socket. Next, place the rotated insert again or replace with a new one if all four edges are worn out, and secure with the set screw. Figure 8. Method of replacing cutting inserts ABM-28 Operator’s Manual... -
Page 15: Replacing Milling Head
5 mm hex wrench to loosen the bolt (Figure 9). Then, release the lock button and remove the head. Mount in reverse order. mounting bolt spindle lock button Figure 9. Method of replacing milling head ABM-28 Operator’s Manual... -
Page 16: Using Optional Milling Unit Supports
7, and tighten the bolt and levers. Then, mount the milling head for J-bevelling in the manner shown in Figure 9. support –60° to +60° support 0° to –60° support 0° to +60° support for J-bevelling Figure 10. Method of replacing milling head support ABM-28 Operator’s Manual... - Page 17 After completing every stage, lower the milling unit, mount the support in this new position, and perform the next stage. Proceed as described until the J-bevel is established. pass 1 stage 1 pass 2 stage 2 Figure 11. Sample method of J-bevelling of 20-70 mm plates ABM-28 Operator’s Manual...
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Page 18: Wiring Diagram
ABM-28 4. WIRING DIAGRAM ABM-28 Operator’s Manual... -
Page 19: Spare And Wearing Parts
ABM-28 5. SPARE AND WEARING PARTS Name Number Milling head (including mounting screws, GLW-000013 screwdriver, and grease) Cutting insert BM28IS Mounting screw for inserts SRB-000296 Screwdriver for mounting screws WKT-000005 ABM-28 Operator’s Manual... -
Page 20: Declaration Of Conformity
Enterprise Way, Burnley Lancashire, BB12 6LT UK declare with full responsibility that product: ABM-28 Auto Feed Bevelling Machine for Plate Edges which the declaration applies to is in accordance with the following standard: • EN 60204-1 and satisfies safety regulations of the guidelines: 2006/95/EC, 2006/42/EC. -
Page 21: Quality Certificate
ABM-28 7. QUALITY CERTIFICATE Machine control card ABM-28 Auto Feed Bevelling Machine for Plate Edges Serial number ................Electric test Type of test Result Name of tester Test with sinusoidal voltage ........(voltage 1000 V, frequency 50 Hz) Date Ω... -
Page 22: Warranty Card
WARRANTY CARD No..................in the name of Manufacturer warrants the ABM-28 Auto Feed Bevelling Machine for Plate Edges to be free of defects in material and workmanship under normal use for a period of 12 months from date of sale.
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