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ULTRASOURCE 320601-E Owner's Manual

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SMOKE PRODUCER
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Summary of Contents for ULTRASOURCE 320601-E

  • Page 1 SMOKE PRODUCER Owner ’s Manual...
  • Page 3 3 2 0 6 0 1 ULTRASOURCE LLC OWNER’S MANUAL Smoke Producer...

  • Page 5: Table Of Contents

    SERVICE HISTORY ......26 Operating Instructions ......10 Cycle Timer ..........11 SECTION 4: MAINTENANCE CLEANING ........14 MAINTENANCE ......... 14 UltraSource LLC Part Number 1414 West 29th Street 320601-E Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976...

  • Page 6: Introduction

    Phone (816) 841-3000 • Fax (816) 753-4976 Toll-Free (888) 997-6824 For Technical Support, Call: Phone (816) 753-2150 • Fax (816) 753-4976 Toll-Free (800) 777-5624 ©Copyright 2012 UltraSource LLC UltraSource LLC Part Number 1414 West 29th Street 320601-E Kansas City, MO 64108-3604 Phone: (816) 753-2150 •...

  • Page 7: General

    Ship Date: Owner: Location: We ask that you contact Ultravac Services Inc. with any questions that you may have on the operation of the smoke producer. Contact UltraSource Parts Department for genuine UltraSource replacement parts. UltraSource LLC Part Number 1414 West 29th Street...
  • Page 8 I N T R O D U C T I O N P A G E This page left blank intentionally. UltraSource LLC Part Number 1414 West 29th Street 320601-E Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976...
  • Page 9 General Safety Guidelines ........... 4 Electric Heated Smokehouses ..........4 Gas Heated Smokehouses ........... 5 WHAT TO DO IF YOU SMELL GAS ........5 Gas Burner/Piping ............... 6 UltraSource LLC Part Number 1414 West 29th Street 320601-E Kansas City, MO 64108-3604 Phone: (816) 753-2150 •...

  • Page 10: Product Safety

    WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. Caution also indicates actions that may cause property damage. UltraSource LLC Part Number 1414 West 29th Street 320601-E Kansas City, MO 64108-3604 Phone: (816) 753-2150 •...

  • Page 11: Warnings

    See the MAINTENANCE Section for additional details on cleaning your smoke producer. ADD PICTURE FOR SAFETY DECALS ADD PICTURE FOR POWER WARNING STICKERS UltraSource LLC Part Number 1414 West 29th Street 320601-E Kansas City, MO 64108-3604 Phone: (816) 753-2150 •...
  • Page 12 S A F E T Y P A G E This page left blank intentionally. UltraSource LLC Part Number 1414 West 29th Street 320601-E Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976 info@UltraSourceUSA.com • UltraSourceUSA.com...

  • Page 13: Section 2: Startup

    P A G E S E C T I O N STARTUP Installation ................6 Connection to Smokehouse ............7 Liquid Smoke Option ..............7 UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976...

  • Page 14: Installation

    If the cover plate is kept closed, it will result in poor circulation of smoke within the cabinet and there will be excessive leakage around the seams of the smoke producer itself. 7. The safety switch is factory set – do not adjust. UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 •...

  • Page 15: Connection To Smokehouse

    Liquid Smoke Option Specific information on a UltraSource Manual Liquid Smoke System (p/n 320 046) is covered in a separate owner’s manual. If used, the owner would need to provide a minimum of 4 c.f.m. at 60 p.s.i. (2 horsepower) clean, compressed air and all necessary piping.
  • Page 16 S T A R T U P P A G E This page left blank intentionally. UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976 info@UltraSourceUSA.com • UltraSourceUSA.com...

  • Page 17: Section 3: Operation

    P A G E S E C T I O N OPERATION Smoke Producer Operating Instructions ..............10 Cycle Timer .................. 11 UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976...

  • Page 18: Smoke Producer

    While the hopper plate is removed, check that the tube that directs air from the blower out of the smoke producer is in position. This is important for proper operation. UltraSource LLC Part Number 320601-E...

  • Page 19: Cycle Timer

    SWITCH 2 SWITCH 1 Note: The timer is preset at the factory for approximately 20% ON and 80% OFF. On/Off Precent Timer, UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976...
  • Page 20 O P E R A T I O N P A G E This page left blank intentionally. UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976 info@UltraSourceUSA.com • UltraSourceUSA.com...

  • Page 21: Section 4: Maintenance

    M A I N T E N A N C E P A G E S E C T I O N MANITENANCE Cleaning ................Maintenance ..............UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976...

  • Page 22: Cleaning

    Maintenance UltraSource LLC recommends that a schedule be setup to check all moving parts for wear and/or misalignment on a monthly basis. UltraSource LLC...

  • Page 23: Section 5: Schematic

    S E C T I O N SCHEMATIC Smoke Producer Schematic with Microprocessor Control ............16 with Standard Control ..............17 UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976...

  • Page 24: Smoke Producer Schematic

    HEATING ELEMENT ITEM DESCRIPTION 800152 FUSE, 7A TO CONTROL WHITE GRAY JUNCTION BOX ON SIDE OF PRODUCER UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976 info@UltraSourceUSA.com • UltraSourceUSA.com...

  • Page 25: With Standard Control

    HIGH TEMPERATURE LIMIT WHITE BLUE BLOWER MOTOR TIMER AUGER MOTOR TIMER HEATING ELEMENT ITEM DESCRIPTION 800152 FUSE, 7A UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976 info@UltraSourceUSA.com • UltraSourceUSA.com...
  • Page 26 S C H E M A T I C P A G E This page left blank intentionally. UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976 info@UltraSourceUSA.com • UltraSourceUSA.com...
  • Page 27 Smoke Producer Parts List ..................22 Diagram ..................23 Micro Conversion Kit ............Parts List and Diagram ..............24 UltraSource LLC - Parts Department Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (800) 777-5624• Fax: (816) 561-2854...
  • Page 28 P A R T S P A G E This page left blank intentionally. UltraSource LLC - Parts Department Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (800) 777-5624• Fax: (816) 561-2854 info@UltraSourceUSA.com • UltraSourceUSA.com...

  • Page 29: Recommended Spare Parts

    Heating Element for Smoke Producer 1 ea 350 512 Gear Motor 1 ea 350 517 Timer UltraSource LLC - Parts Department Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (800) 777-5624• Fax: (816) 561-2854 info@UltraSourceUSA.com • UltraSourceUSA.com...

  • Page 30: Smoke Producer

    Coil 350 517 ON/OFF Timer 800661 Safety, Quick Release Cover 860293 Nut, 6mm Nylon Lock UltraSource LLC - Parts Department Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (800) 777-5624• Fax: (816) 561-2854 info@UltraSourceUSA.com • UltraSourceUSA.com...

  • Page 31: Diagram

    Maximum Fill Line To Smokehouse NOTE: Cover only 1/2 of opening. Power and Signal Cable from Smokehouse UltraSource LLC - Parts Department Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (800) 777-5624• Fax: (816) 561-2854 info@UltraSourceUSA.com • UltraSourceUSA.com...

  • Page 32: Micro Conversion Kit

    Item Description 350 027 Micro Conversion Kit 800 156 Relay Add Relay and remove switches UltraSource LLC - Parts Department Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (800) 777-5624• Fax: (816) 561-2854 info@UltraSourceUSA.com • UltraSourceUSA.com...

  • Page 33: Section 7: Service History

    H I S T O R Y P A G E S E C T I O N SERVICE HISTORY Service History ..............26 UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976...

  • Page 34: Service History

    H I S T O R Y P A G E Service History Date Service Provided Technician UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976 info@UltraSourceUSA.com • UltraSourceUSA.com...
  • Page 35 H I S T O R Y P A G E Service History Date Service Provided Technician UltraSource LLC Part Number 320601-E 1414 West 29th Street Kansas City, MO 64108-3604 Phone: (816) 753-2150 • Fax: (816) 753-4976 info@UltraSourceUSA.com • UltraSourceUSA.com...
  • Page 36 800.777.5624 UltraSource LLC 1414 West 29 Street Kansas City, MO 64108-3604 P: 816.753.2150 • F: 816.753.4976 info@UltraSourceUSA.com • UltraSourceUSA.com Replacement Parts Toll-Free 800.777.5624 F: 816.561.2854 Technical Support Toll-Free 800.777.5624 F: 816.753.4976 THE NEW STANDARD FOR INNOVATION...

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