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saia-burgess PCD0 Operating Manual

Decentralised i/o-modules for profibus dp
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Overview
PCD0
Operating manual
decentralised I/O-modules PCD0
for PROFIBUS DP
SAIA®PCD0: the well thought out RIO-System – clever in all project phases, from
planning to maintenance
26/766 E2
SAIA-Burgess Controls Ltd.
Page 1
(HB_PCD0 26 766_E2.DOC)

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Summary of Contents for saia-burgess PCD0

  • Page 1 Overview PCD0 Operating manual decentralised I/O-modules PCD0 for PROFIBUS DP SAIA®PCD0: the well thought out RIO-System – clever in all project phases, from planning to maintenance 26/766 E2 SAIA-Burgess Controls Ltd. Page 1 (HB_PCD0 26 766_E2.DOC)
  • Page 2 Built for ease of service connected in 4-wire technology. I/O module electronics are replaced without undoing the wiring. Operating manual PCD0 EC/BC coupler since FW 0127 Copyright by SAIA-Burgess Controls Ltd. Bahnhofstrasse 18 CH-3280 Murten Phone +41 26 672 72 72...
  • Page 3 Paths / directories www.saia-burgess.com Hyperlinks MaxTsdr_9.6 = 60 Program listings MaxTsdr_93.75 = 60 <Esc> <Enter> (press first key and then next key) Keys <Ctrl+Alt+Del> (press all keys at the same time) 26/766 E2 SAIA-Burgess Controls Ltd. Page 3 (HB_PCD0 26 766_E2.DOC)

  • Page 4: Table Of Contents

    Digital I/O module 8 inputs/outputs RIO 8 I/O......................52 4.9.1 LED displays RIO 8 I/O..........................53 4.9.2 Data width, addressing and terminal assignment RIO 8 I/O ................53 4.9.3 Specifications RIO 8 I/O..........................54 ãSAIA-Burgess Controls Ltd. Page 4 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 5 FORCE, LOCK and Display mode priorities ....................93 4.18.11 Specifications RIO C24-10 ........................94 4.19 Positioning module RIO P24-10..........................95 4.19.1 LED displays RIO P24-10 ..........................96 4.19.2 Terminal assignment RIO P24-10........................96 4.19.3 Functions................................ 97 26/766 E2 SAIA-Burgess Controls Ltd. Page 5 (HB_PCD0 26 766_E2.DOC)
  • Page 6 Function 4 Output bus node module configuration ..................... 150 10.9 Function 5 Set preferred shut-off state ....................... 151 10.10 Function 6 Activate / deactivate bus node user lock-out ................152 ãSAIA-Burgess Controls Ltd. Page 6 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 7 Selection and qualification of personnel ....................... 187 18.3 Configuration, programming, installation, commissioning and operation.............. 188 18.4 Maintenance and servicing ........................... 188 18.5 High voltage................................188 18.6 Used batteries............................... 189 Index..................................190 26/766 E2 SAIA-Burgess Controls Ltd. Page 7 (HB_PCD0 26 766_E2.DOC)

  • Page 8: Overview

    PCD0 Overview Overview PCD0 RIO for PROFIBUS-DP Compact RIO Compact I/Os are particularly suitable for applications with widely distributed bus nodes with up to 16 I/O points. Real decentralisation through compact size, fasts data transmission and integrated 4-wire system. Modular system The modular design makes it possible to realize bus nodes with widely differing I/O specifications.

  • Page 9: Compact Rio

    Supply 24 VDC Battery W atch D og R un PG U H alt Error PCD0 Compact I/O on a PCD2 with Profibus-DP card. 1.1.1 Available compact RIO’s Digital module RIO 16 I DP RIO 8 I/O DP 16 24V DC inputs...

  • Page 10: Modular System

    S upply 24 V D C B attery W atch D og R un P G U H alt E rror PCD0 modular system on a PCD2 with Profibus-DP card 1.2.1 Available Bus coupler for the modular system PROFIBUS-DP RIO EC DP Part no. PCD0.T780 RIO BC DP Part no.

  • Page 11: Available I/O Modules For The Modular System

    RIO 16 O 16 inputs DC 24 V 16 outputs 1A Two-wire connection Two-wire connection system system Part no. PCD0.E120 Part no. PCD0.A410 RIO 8 I/O RIO 8 I 8 I/O 8 combination I/Os 8 24V DC inputs All combination I/Os can be...
  • Page 12 RIO 4AI ±10 V RIO 4AI 20mA 4 analog inputs 4 analog inputs Resolution 12 bits Resolution 12 bits Part no. PCD0.W510 Part no. PCD0.W520 RIO 4AI/4AO ±10 V RIO 4AI/4AO 20mA 4 analog inputs 4 analog inputs 4 analog outputs...
  • Page 13 Positioning module RIO C24-10 RIO P24-10 4 counters 16 bits or Positioning of two axes 2 counters 32 bits Part no. PCD0.H110 Part no. PCD0.H300 Potential distributor (terminal expansion) RIO KE 16 2 distributors with 10 terminals each Only suitable for modules with clips.

  • Page 14: Compact Rio's

    All combination I/Os can be used Two-wire connection individually as 24V DC inputs or system 1A outputs. Four-wire connection system Part no. PCD0.G110 Part no. PCD0.G120 RIO 16 O DP RIO 8 I 8 I/O DP 16 1A outputs 8 24V DC inputs...

  • Page 15: Compact I/O Rio 16 I Dp

    Compact RIO’s PCD0 Compact I/O RIO 16 I DP RIO 16 I DP · 16 24V DC inputs · Two-wire connection system · Bus connection: PROFIBUS-DP subminiature, 9-pin, jack contact 26/766 E2 SAIA-Burgess Controls Ltd. Page 15 (HB_PCD0 26 766_E2.DOC)

  • Page 16: Data Width And Addressing Rio 16 I Dp

    Byte Input Byte Output Data width Byte 1 Byte 2 X2.8 X1.0 X2.9 X1.1 X2.10 X1.2 X2.11 X1.3 X2.12 X1.4 X2.13 X1.5 X2.14 X1.6 X2.15 X1.7 1 Byte-Startaddress 2 Bit-Numbering ãSAIA-Burgess Controls Ltd. Page 16 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 17: Compact I/O Rio 16 O Dp

    Compact RIO’s PCD0 Compact I/O RIO 16 O DP RIO 16 O DP · 16 1A outputs · Two-wire connection system · Bus connection: PROFIBUS-DP subminiature, 9-pin, jack contact 26/766 E2 SAIA-Burgess Controls Ltd. Page 17 (HB_PCD0 26 766_E2.DOC)

  • Page 18: Data Width And Addressing Rio 16 O Dp

    3 11 X1.3 12 4 X2.12 4 12 X1.4 13 5 X2.13 5 13 X1.5 14 6 X2.14 6 14 X1.6 15 7 X2.15 7 15 X1.7 1 Byte-Startaddress 2 Bit-Numbering ãSAIA-Burgess Controls Ltd. Page 18 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 19: Compact I/O Rio 8 I/O Dp

    RIO 8 I/O DP · 8 combination I/Os Can be used individually as 24V DC inputs or 1A outputs. · Four-wire connection system · Bus connection: PROFIBUS-DP subminiature, 9-pin, jack contact 26/766 E2 SAIA-Burgess Controls Ltd. Page 19 (HB_PCD0 26 766_E2.DOC)
  • Page 20 Yes, each channel separately via opto-electronic couplers Simultaneity 100% @ max. 0.5A per channel Free-wheeling diode Integrated Signal delay <100µs (hardware) See also Response Times, page 177. See also Technical Data, page 162. ãSAIA-Burgess Controls Ltd. Page 20 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 21: Data Width And Addressing Rio 8 I/O Dp

    If you do, the power supply will be fed back via the output circuit of the module. This may result in a malfunction or destruction of the output circuit. 26/766 E2 SAIA-Burgess Controls Ltd. Page 21 (HB_PCD0 26 766_E2.DOC)

  • Page 22: Compact I/O Rio 8 I 8 I/O Dp

    RIO 8 I 8 I/O DP · 8 24V DC inputs · 8 combination I/Os Can be used individually as 24V DC inputs or 1A outputs. · Two-wire connection system · Bus connection: PROFIBUS-DP ãSAIA-Burgess Controls Ltd. Page 22 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 23 Yes, each channel separately via opto-electronic couplers Simultaneity 100% @ max. 0.5A per channel Free-wheeling diode Integrated Signal delay <100µs (hardware) See also Response Times, page 177. See also Technical Data, page 162. 26/766 E2 SAIA-Burgess Controls Ltd. Page 23 (HB_PCD0 26 766_E2.DOC)

  • Page 24: Data Width And Addressing Rio 8 I 8 I/O Dp

    If you do, the power supply will be fed back via the output circuit of the module. This may result in a malfunction or destruction of the output circuit. ãSAIA-Burgess Controls Ltd. Page 24 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 25: Control, Connection And Display Elements

    (on digital outputs message for short-circuit) Colour Meaning yellow 24V DC power supply is connected yellow Station is logically switched on Channel green Control state at connecting terminal ON = High, OFF = Low 26/766 E2 SAIA-Burgess Controls Ltd. Page 25 (HB_PCD0 26 766_E2.DOC)

  • Page 26: Setting The Profibus-Dp Slave Address

    You can set station addresses from 00 to 99. Procedure · Set the station address on the rotary switches · Switch toggle switch OFF and ON switch power supply OFF and ON ãSAIA-Burgess Controls Ltd. Page 26 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 27: Modular System

    PLC. The bus coupler are interchangeable. Only if bus couplers are used for PROFIBUS-DP the master project must be changed using the respective device root file (GSD). 26/766 E2 SAIA-Burgess Controls Ltd. Page 27 (HB_PCD0 26 766_E2.DOC)
  • Page 28 Expansion modules You can use up to 8 expansion modules with different features on each bus coupler. Terminal expansion for modules with more than 8 I/O channels Field bus cable ãSAIA-Burgess Controls Ltd. Page 28 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 29: Overview Of Bus Coupler Versions

    Modular system PCD0 Overview of bus coupler versions PROFIBUS-DP RIO EC DP Order no.: PCD0.T780 RIO BC DP Order no.: PCD0.T770 26/766 E2 SAIA-Burgess Controls Ltd. Page 29 (HB_PCD0 26 766_E2.DOC)

  • Page 30: Overview I/O Modules For The Modular System

    RIO 16 O 16 inputs DC 24 V 16 outputs 1A Two-wire connection Two-wire connection system system Part no. PCD0.E120 Part no. PCD0.A410 RIO 8 I/O RIO 8 I 8 I/O 8 combination I/Os 8 24V DC inputs All combination I/Os can be...
  • Page 31 RIO 4AI ±10 V RIO 4AI 20mA 4 analog inputs 4 analog inputs Resolution 12 bits Resolution 12 bits Part no. PCD0.W510 Part no. PCD0.W520 RIO 4AI/4AO ±10 V RIO 4AI/4AO 20mA 4 analog inputs 4 analog inputs 4 analog outputs...
  • Page 32 Positioning module RIO C24-10 RIO P24-10 4 counters 16 bits or Positioning of two axes 2 counters 32 bits Part no. PCD0.H110 Part no. PCD0.H300 Potential distributor (terminal expansion) RIO KE 16 2 distributors with 10 terminals each Only suitable for modules with clips.

  • Page 33: Technical Data's And Circuit Diagrams For The Modular System

    Number of attachable expansion modules See Process data width and address configuration on page 173 and Bus node power consumption on page 125 See also Technical data from page 162 26/766 E2 SAIA-Burgess Controls Ltd. Page 33 (HB_PCD0 26 766_E2.DOC)

  • Page 34: Led Displays On The Ec Bus Coupler

    4.1.3 PROFIBUS-DP Bus port on the EC bus coupler SHLD B = RxD/TxD-P CNTR-P GND-EXT +5V-EXT A = RxD/TxD-N Subminiature, 9- CNTR-N (GND-EXT) pin, female connector ãSAIA-Burgess Controls Ltd. Page 34 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 35: Rio Bc Dp Bus Coupler

    Number of attachable expansion modules See Process data width and address configuration on page 173 and Bus node power consumption on page 125 See also Technical data from page 162 26/766 E2 SAIA-Burgess Controls Ltd. Page 35 (HB_PCD0 26 766_E2.DOC)

  • Page 36: Led Displays On The Bc Bus Coupler

    The bus coupler has sent a PROFIBUS-DP diagnosis message to the master. Yellow Internal 5V power supply operates correctly. Operating mode display See Operating modes of the BC bus coupler from page 129 ãSAIA-Burgess Controls Ltd. Page 36 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 37: Numerical Display On The Bc Bus Coupler

    An error message is displayed if a fault occurs. Example E004: Internal data transfer between bus coupler and module interrupted See Error messages on the bus coupler display on page 166. 26/766 E2 SAIA-Burgess Controls Ltd. Page 37 (HB_PCD0 26 766_E2.DOC)

  • Page 38: Keypad Of The Bc Bus Coupler

    Pressing the OK key stores the selected slave address in the bus coupler. The new slave address becomes active when the power supply is switched off and then switched on again. ãSAIA-Burgess Controls Ltd. Page 38 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 39: Profibus-Dp Bus Port On The Bc Bus Coupler

    Set data width for counter and Set data width when configuring. Set data width when configuring and positioning modules. set with Service function 13. 26/766 E2 SAIA-Burgess Controls Ltd. Page 39 (HB_PCD0 26 766_E2.DOC)

  • Page 40: Digital I/O Module 16 Inputs Rio 16 I

    Technical data’s and circuit diagrams for the modular system Digital I/O module 16 inputs RIO 16 I RIO 16 I · 16 inputs DC 24 V · Two-wire connection system ãSAIA-Burgess Controls Ltd. Page 40 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 41: Led Displays Rio 16 I

    X2.11 X1.3 X2.12 X1.4 X2.13 X1.5 X2.14 X1.6 X2.15 X1.7 The Bit position can be changed with the Byte-Swap instruction. See page 159. 1 Byte start addresses 2 Bit numbering 26/766 E2 SAIA-Burgess Controls Ltd. Page 41 (HB_PCD0 26 766_E2.DOC)

  • Page 42: Specifications Rio 16 I

    Typical (+24 V), I = 4.5 mA Isolation from internal bus Yes, each channel separately via opto-electronic couplers Signal delay Typically 100 µs (hardware) See also General specifications on page 162. ãSAIA-Burgess Controls Ltd. Page 42 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 43: Rio 4 I 120 Vac

    LED displays RIO 4 I 120 VAC Color Meaning Yellow Internal data transmission to bus coupler Control state of Green Control state terminals Yellow Channel cursor X3.0/X4.0 X3.1/X4.1 X3.2/X4.2 X3.3/X4.3 26/766 E2 SAIA-Burgess Controls Ltd. Page 43 (HB_PCD0 26 766_E2.DOC)

  • Page 44: Data Width, Addressing And Terminal Assignment Rio 4 I 120 Vac

    Min. H level (AC 74 V) 5 mA Max. L level (AC 20 V) ³ 2.3 mA Isolation from internal bus Yes, each channel separately via opto-electronic couplers See also General specifications on page 162. ãSAIA-Burgess Controls Ltd. Page 44 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 45: Rio 4 I 230 Vac

    LED displays RIO 4 I 230 VAC Color Meaning Yellow Internal data transmission to bus coupler Control state of Green Control state terminals Yellow Channel cursor X3.0/X4.0 X3.1/X4.1 X3.2/X4.2 X3.3/X4.3 26/766 E2 SAIA-Burgess Controls Ltd. Page 45 (HB_PCD0 26 766_E2.DOC)

  • Page 46: Data Width, Addressing And Terminal Assignment Rio 4 I 230 Vac

    Min. H level (AC 159 V) ³ 5 mA Input current Max. L level (AC 40 V) ³ 2.3 mA Isolation from internal bus Yes, each channel separately via opto-electronic couplers See also General specifications on page 162. ãSAIA-Burgess Controls Ltd. Page 46 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 47: Digital I/O Module 16 Outputs Rio 16 O

    Technical data’s and circuit diagrams for the modular system PCD0 Digital I/O module 16 outputs RIO 16 O RIO 16 O · 16 outputs 1 A · Two-wire connection system 26/766 E2 SAIA-Burgess Controls Ltd. Page 47 (HB_PCD0 26 766_E2.DOC)

  • Page 48: Led Displays Rio 16 O

    X2.11 X1.3 X2.12 X1.4 X2.13 X1.5 X2.14 X1.6 X2.15 X1.7 The Bit position can be changed with the Byte-Swap instruction. See page 159. 1 Byte start addresses 2 Bit numbering ãSAIA-Burgess Controls Ltd. Page 48 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 49: Specifications Rio 16 O

    Yes, each channel separately via opto-electronic couplers Simultaneity Free-wheeling diode Integrated Signal delay µ <100 s (hardware) see also Response Times section on page 177. See also General specifications on page 162. 26/766 E2 SAIA-Burgess Controls Ltd. Page 49 (HB_PCD0 26 766_E2.DOC)

  • Page 50: Digital I/O Module 4 Outputs Relay Rio 4 O R

    24 V Yellow DC 24 V power supply is connected Yellow Internal data transmission to bus coupler Control state of Green Control state terminals Yellow Channel cursor X3.0/X4.0 X3.1/X4.1 X3.2/X4.2 X3.3/X4.3 ãSAIA-Burgess Controls Ltd. Page 50 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 51: Data Width, Addressing And Terminal Assignment Rio 4 O R

    Yes, each channel separately relay contact Simultaneity 100% Free-wheeling diode Integrated Signal delay µ <100 s (hardware) see also Response Times section on page 177. See also General specifications on page 162. 26/766 E2 SAIA-Burgess Controls Ltd. Page 51 (HB_PCD0 26 766_E2.DOC)

  • Page 52: Digital I/O Module 8 Inputs/Outputs Rio 8 I/O

    Digital I/O module 8 inputs/outputs RIO 8 I/O RIO 8 I/O · 8 combination I/Os Can be used individually as DC 24 V inputs or 1 A outputs · Four-wire connection system ãSAIA-Burgess Controls Ltd. Page 52 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 53: Led Displays Rio 8 I/O

    X1.3 X1.3 X1.4 X1.4 X1.5 X1.5 X1.6 X1.6 X1.7 X1.7 The Bit position can be changed with the Byte-Swap instruction. See page 159. 1 Byte start addresses 2 Bit numbering 26/766 E2 SAIA-Burgess Controls Ltd. Page 53 (HB_PCD0 26 766_E2.DOC)

  • Page 54: Specifications Rio 8 I/O

    Otherwise the power supply will be fed back over the output circuit of the combination channel to the power supply terminal of the module which may result in a malfunction or destruction of the output circuit. ãSAIA-Burgess Controls Ltd. Page 54 26/766 E2...

  • Page 55: Digital I/O Module 8 Inputs/Outputs Rio 8 I 8 I/O

    RIO 8 I 8 I/O · 8 inputs DC 24 V · 8 combination I/Os Can be used individually as DC 24 V inputs or 1 A outputs · Two-wire connection system 26/766 E2 SAIA-Burgess Controls Ltd. Page 55 (HB_PCD0 26 766_E2.DOC)

  • Page 56: Led Displays Rio 8 I 8 I/O

    X1.4 X2.5 X1.5 X1.5 X2.6 X1.6 X1.6 X2.7 X1.7 X1.7 The Bit position can be changed with the Byte-Swap instruction. See page 159. 1 Byte start addresses 2 Bit numbering ãSAIA-Burgess Controls Ltd. Page 56 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 57: Specifications Rio 8 I 8 I/O

    Otherwise the power supply will be fed back over the output circuit of the combination channel to the power supply terminal of the module which may result in a malfunction or destruction of the output circuit. 26/766 E2 SAIA-Burgess Controls Ltd. Page 57 (HB_PCD0 26 766_E2.DOC)

  • Page 58: Analog Module 4 Inputs ±10 V Rio 4Ai ±10 V

    PCD0 Technical data’s and circuit diagrams for the modular system 4.11 Analog module 4 inputs ±10 V RIO 4AI ±10 V RIO 4AI ±10V · 4 analog inputs ±10 V ãSAIA-Burgess Controls Ltd. Page 58 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 59: Led Displays Rio 4Ai ±10 V

    Data width RIO 4AI ±10 V RIO 4AI ±10 V Word Inputs Word Outputs Data width Word 1 to 4 (channel 0 to 3) 4.11.3 Terminal assignment RIO 4AI ±10 V 26/766 E2 SAIA-Burgess Controls Ltd. Page 59 (HB_PCD0 26 766_E2.DOC)

  • Page 60: Specifications Rio 4Ai ±10 V

    ±10 V in two’s complement –2048...+2047 (can be configured in software, see Analog module data formats on page 181) See Specifications Analog inputs/outputs on page 163 and General specifications on page 162. ãSAIA-Burgess Controls Ltd. Page 60 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 61: Analog Module 4 Inputs 20 Ma Rio 4Ai 20 Ma

    Technical data’s and circuit diagrams for the modular system PCD0 4.12 Analog module 4 inputs 20 mA RIO 4AI 20 mA -{}- RIO 4AI 20 mA · 4 analog inputs 20 mA 26/766 E2 SAIA-Burgess Controls Ltd. Page 61 (HB_PCD0 26 766_E2.DOC)

  • Page 62: Led Displays Rio 4Ai 20Ma

    Channel cursor 4.12.2 Data width RIO 4AI 20mA RIO 4AI 20mA Word Inputs Word Outputs Data width Word 1 to 4 (channel 0 to 3) 4.12.3 Terminal assignment RIO 4AI 20mA ãSAIA-Burgess Controls Ltd. Page 62 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 63: Specifications Rio 4Ai 20Ma

    Data format default setting 0...20 mA (0...4095) (can be configured in software, see Analog module data formats on page 181) See Specifications Analog inputs/outputs on page 163 and General specifications on page 162. 26/766 E2 SAIA-Burgess Controls Ltd. Page 63 (HB_PCD0 26 766_E2.DOC)

  • Page 64: Analog Module 4 Inputs 20 Ma Rio 4Ai 4-20 Ma

    Technical data’s and circuit diagrams for the modular system 4.13 Analog module 4 inputs 20 mA RIO 4AI 4-20 mA -{}- RIO 4AI 4-20 mA · 4 analog inputs 4...20 mA ãSAIA-Burgess Controls Ltd. Page 64 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 65: Led Displays Rio 4Ai 4-20Ma

    Channel cursor 4.13.2 Data width RIO 4AI 4-20mA RIO 4AI 4-20mA Word Inputs Word Outputs Data width Word 1 to 4 (channel 0 to 3) 4.13.3 Terminal assignment RIO 4AI 4-20mA 26/766 E2 SAIA-Burgess Controls Ltd. Page 65 (HB_PCD0 26 766_E2.DOC)

  • Page 66: Specifications Rio 4Ai 4-20Ma

    4...20 mA S7 format (can be configured in software, see Analog module data formats on page 181) See Specifications Analog inputs/outputs on page 163 and General specifications on page 162. ãSAIA-Burgess Controls Ltd. Page 66 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 67: Analog Module 4 Inputs 4 Outputs ±10 V Rio 4Ai/4Ao ±10 V

    Technical data’s and circuit diagrams for the modular system PCD0 4.14 Analog module 4 inputs 4 outputs ±10 V RIO 4AI/4AO ±10 V RIO 4AI/4AO ±10V · 4 analog inputs ±10 V · 4 analog outputs ±10 V 26/766 E2 SAIA-Burgess Controls Ltd. Page 67 (HB_PCD0 26 766_E2.DOC)

  • Page 68: Led Displays Rio 4Ai/4Ao ±10 V

    Data width RIO 4AI/4AO ±10 V RIO 4AI/4AO ±10V Word Inputs Word Outputs Data width Word 1 to 4 (channel 0 to 3) Word 1 to 4 4.14.3 Terminal assignment RIO 4AI/4AO ±10 V ãSAIA-Burgess Controls Ltd. Page 68 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 69: Specifications Rio 4Ai/4Ao±10 V

    ±10 V in two’s complement -2048...+2047 (can be configured in software, see Analog module data formats on page 181) See Specifications Analog inputs/outputs on page 163 and General specifications on page 162. 26/766 E2 SAIA-Burgess Controls Ltd. Page 69 (HB_PCD0 26 766_E2.DOC)

  • Page 70: Analog Module 4 Inputs 4 Outputs 20Ma Rio 4Ai/4Ao 20Ma

    Technical data’s and circuit diagrams for the modular system 4.15 Analog module 4 inputs 4 outputs 20mA RIO 4AI/4AO 20mA RIO 4AI/4AO 20mA · 4 analog inputs 20 mA · 4 analog outputs 20 mA ãSAIA-Burgess Controls Ltd. Page 70 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 71: Led Displays Rio 4Ai/4Ao 20Ma

    Data width RIO 4AI/4AO 20mA RIO 4AI/4AO 20mA Word Inputs Word Outputs Data width Word 1 to 4 (channel 0 to 3) Word 1 to 4 4.15.3 Terminal assignment RIO 4AI/4AO 20mA 26/766 E2 SAIA-Burgess Controls Ltd. Page 71 (HB_PCD0 26 766_E2.DOC)

  • Page 72: Specifications Rio 4Ai/4Ao 20Ma

    0...20 mA in two’s complement 0...4095 (can be configured in software, see Analog module data formats on page 181) See Specifications Analog inputs/outputs on page 163 and General specifications on page 162. ãSAIA-Burgess Controls Ltd. Page 72 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 73 Technical data’s and circuit diagrams for the modular system PCD0 Analog module 4 inputs 4 outputs 4-20mA RIO 4AI/4AO 4-20mA RIO 4AI/4AO 4-20mA · 4 analog inputs 4...20 mA · 4 analog outputs 4...20 mA 26/766 E2 SAIA-Burgess Controls Ltd. Page 73 (HB_PCD0 26 766_E2.DOC)

  • Page 74: Led Displays Rio 4Ai/4Ao 4-20Ma

    Data width RIO 4AI/4AO 4-20mA RIO 4AI/4AO 4-20mA Word Inputs Word Outputs Data width Word 1 to 4 (channel 0 to 3) Word 1 to 4 4.15.7 Terminal assignment RIO 4AI/4AO 4-20mA ãSAIA-Burgess Controls Ltd. Page 74 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 75: Specifications Rio 4Ai/4Ao 4-20Ma

    4...20 mA in S7 format (can be configured in software, see Analog module data formats on page 181) See Specifications Analog inputs/outputs on page 163 and General specifications on page 162. 26/766 E2 SAIA-Burgess Controls Ltd. Page 75 (HB_PCD0 26 766_E2.DOC)

  • Page 76: Temperature Module Pt100/Pt1000 Rio T10-10

    · 4 inputs for Pt100 or Pt1000 · Adjusts automatically to Pt100 or Pt1000 · 2-, 3- or 4-wire connection system · Measuring range -100°C to +450°C · Resolution 0.1°C ãSAIA-Burgess Controls Ltd. Page 76 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 77: Led Displays Rio T10-10

    X1.0 X1.1 X2.2/2.3 X1.2 X1.3 X2.4/2.5 X1.4 X1.5 X2.6/2.7 X1.6 X1.7 4.16.3 Data format RIO T10-10 Measured Binary Dec. Hex. value in °C 4000 0FA0 01F4 -500 FE0C -750 FD12 26/766 E2 SAIA-Burgess Controls Ltd. Page 77 (HB_PCD0 26 766_E2.DOC)

  • Page 78: Terminal Assignment Rio T10-10

    Power consumption from external 24 V power supply 3.8 W (including load current 4 x Pt100) Power consumption from internal 5 V power supply 0.325 W See also General specifications on page 162. ãSAIA-Burgess Controls Ltd. Page 78 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 79: Temperature Module Thermocouples Rio T20-10

    · Adjustable for thermocouples K, J and L · Resolution 0.1°C · Internal reference junction Thermocouple Measuring range NiCr-Ni -200°C to +1369°C FeCu-Ni -200°C to 1200°C FeCu-Ni -199°C to 900°C 26/766 E2 SAIA-Burgess Controls Ltd. Page 79 (HB_PCD0 26 766_E2.DOC)

  • Page 80: Led Displays Rio T20-10

    Channel cursor 4.17.2 Data width channel and terminal assignment RIO T20-10 RIO T20-10 Word Inputs Word Outputs Data width Word 1 to 4 Word Channel Terminal X1.0/1.1 X1.2/1.3 X1.4/1.5 X1.6/1.7 ãSAIA-Burgess Controls Ltd. Page 80 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 81: Data Format Rio T20-10

    0 FFF6 -100 0 FC18 -1000 SIMATIC S5 format SIMATIC S5 format for thermocouples K, J and L Measured Binary representation Units value in °C +100 -100 -100 No meaning 26/766 E2 SAIA-Burgess Controls Ltd. Page 81 (HB_PCD0 26 766_E2.DOC)

  • Page 82: Parameterizing Rio T20-10

    2 channels used 3 channels used Resolution 0.1°C 0.2°C Spare Spare Numerical format SIMATIC S7 SIMATIC S5 Spare Spare Default setting: all bits = 0 (K-characteristic; 4 channels; 0.1°C; S7) ãSAIA-Burgess Controls Ltd. Page 82 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 83: Specifications Rio T20-10

    DC 24 V ± 20% max. 5% residual ripple Power consumption from external 24 V power supply 2.9 W Power consumption from internal 5 V power supply 0.325 W See also General specifications on page 162. 26/766 E2 SAIA-Burgess Controls Ltd. Page 83 (HB_PCD0 26 766_E2.DOC)

  • Page 84: Counter Module Rio C24-10

    · Maximum/minimum final counter values can be set in software · Threshold values can be set in software · Signal output threshold reached · Enable input ãSAIA-Burgess Controls Ltd. Page 84 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 85: Notes On Connecting

    Meaning 24 V Yellow DC 24 V power supply is connected Yellow Internal data transmission to bus coupler X1.0 ... X1.7 Green Control state X2.0 ... X2.7 Yellow Channel cursor 26/766 E2 SAIA-Burgess Controls Ltd. Page 85 (HB_PCD0 26 766_E2.DOC)

  • Page 86: Terminal Assignment Rio C24-10

    3 words. The data width is set using service function 13 on the bus coupler. If the data width is 3 words word 3 and 4 are not transmitted. Word 5 will be transmitted as word 3. ãSAIA-Burgess Controls Ltd. Page 86 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 87: Basic Functions Rio C24-10

    8-10 For optional functions Always 1 Selection: Module operates as 2x 32 bit counter Set counter 1 to start value No function Set counter 2 to start value No function 26/766 E2 SAIA-Burgess Controls Ltd. Page 87 (HB_PCD0 26 766_E2.DOC)

  • Page 88: Optional Functions Rio C24-10

    *: For details see below LSB: Least Significant Byte *Word 3 and 4 are not transmitted if the data width is set to 3. Word 5 will then be transmitted as word 3. ãSAIA-Burgess Controls Ltd. Page 88 26/766 E2...
  • Page 89 Threshold comparison 2 = 1 if counter value < threshold value 2 Threshold comparison 2 = 2 if counter value ³ threshold xxxx xxxx xx1x xxxx b value 1 x: any bit value b: binary representation 26/766 E2 SAIA-Burgess Controls Ltd. Page 89 (HB_PCD0 26 766_E2.DOC)
  • Page 90 Do not overwrite threshold comparison 2 x1xx xxxx x0xx xxxx b Overwrite threshold comparison 2 with 0 x1xx xxxx x1xx xxxx b Overwrite threshold comparison 2 with 1 x: any bit value b: binary representation ãSAIA-Burgess Controls Ltd. Page 90 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 91: Process Data From The Module To The Plc (Inputs)

    State of threshold 1 counter 4/16 or threshold 2 counter 2/32 is 0 (0 V) 1xxx xxxx xxxx xxxx b State of threshold 1 counter 4/16 or threshold 2 counter 2/32 is 1 (24 V) x: any bit value b: binary representation 26/766 E2 SAIA-Burgess Controls Ltd. Page 91 (HB_PCD0 26 766_E2.DOC)

  • Page 92: Examples

    8. The module is now counting. On pulse 35000 the module switches output X1.6 to 1 9. The PLC waits until the module has switched the output (input word 5 / bit 6 = 1) & the PLC waits until the counting process is supposed to restart. ãSAIA-Burgess Controls Ltd. Page 92 26/766 E2...

  • Page 93: 4.18.10 Force, Lock And Display Mode Priorities

    X1.1, X1.3, X1.5, X1.7 Counter value Z1 LSW X2.0, X2.2, X2.4, X2.6 Counter value Z2 MSW X2.1, X2.3, X2.5, X2.7 Counter value Z2 LSW MSW: Most Significant Word LSW: Least Significant Word 26/766 E2 SAIA-Burgess Controls Ltd. Page 93 (HB_PCD0 26 766_E2.DOC)

  • Page 94: Specifications Rio C24-10

    Free-wheeling diode Integrated Signal delay <300 µs (hardware) Power supply for fast encoders (terminals X2.21 / X2.22) Voltage DC 24 V Current Max. 1A See also General specifications on page 162. ãSAIA-Burgess Controls Ltd. Page 94 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 95: Positioning Module Rio P24-10

    (for fast encoders voltage with interference suppression) and outputs as reference or to supply power. There is only one common GND for all encoders and outputs. 26/766 E2 SAIA-Burgess Controls Ltd. Page 95 (HB_PCD0 26 766_E2.DOC)

  • Page 96: Led Displays Rio P24-10

    Any alternative configurations of outputs must be selected in the PLC program. Travel direction X1.5 X2.5 Move axis, 0: -, 1: + direction Travel X1.6 X2.6 Move axis Speed X1.7 X2.7 Speed 0: slow, 1: fast ãSAIA-Burgess Controls Ltd. Page 96 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 97: Functions

    The PLC is notified when homing is completed. Positioning: Fast until pre-shutdown threshold, slowly until shutdown threshold, then turn off. The PLC is notified when positioning is completed. Positioning 2 variation (measurement of distance after zero pulse) 26/766 E2 SAIA-Burgess Controls Ltd. Page 97 (HB_PCD0 26 766_E2.DOC)

  • Page 98: Data Width Rio P24-10

    *If only one axis is positioned the data width to be transmitted can be reduced to 3 words. The data width is set on the bus coupler using service function 13 (not CANopen bus coupler). ãSAIA-Burgess Controls Ltd. Page 98 26/766 E2...

  • Page 99: Control Data From The Plc To The Module (Outputs)

    *: For details see below LSB: Least Significant Bit *Word 3 and 4 are not transmitted if the data width is set to 3. Word 5 will then be transmitted as word 3. 26/766 E2 SAIA-Burgess Controls Ltd. Page 99 (HB_PCD0 26 766_E2.DOC)
  • Page 100 0xxx xxxx xxxx xxxx b Do not overwrite Speed 1xxx xxxx 0xxx xxxx b Overwrite Speed with 0 1xxx xxxx 1xxx xxxx b Overwrite Speed with 1 x: any bit value b: binary representation ãSAIA-Burgess Controls Ltd. Page 100 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 101 1xxx xxxx xxxx b Homing direction, incrementing to limit switch End+ xxx0 xxxx xxxx xxxx b Homing speed: slow xxx1 xxxx xxxx xxxx b Homing speed: fast any bit value binary representation 26/766 E2 SAIA-Burgess Controls Ltd. Page 101 (HB_PCD0 26 766_E2.DOC)

  • Page 102: Process Data From The Module To The Plc (Inputs)

    State of Speed counter 2 is 1 (24 V) any bit value binary representation Depending on word 5 of the control data a bit can alternatively also function as a feedback bit. ãSAIA-Burgess Controls Ltd. Page 102 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 103: Operation / Operating Modes

    When you switch to another operating mode this message is deleted. If End+=0 or End-=0 the Move+ and Move- or Move outputs are switched off. Select operating mode Off once to re-activate the outputs. 26/766 E2 SAIA-Burgess Controls Ltd. Page 103 (HB_PCD0 26 766_E2.DOC)
  • Page 104 3. Reset counter and switch off Move+ and Move- or Move. A message is sent to the PLC indicating successful completion of homing. When you switch to another operating mode this message is deleted. End- is not evaluated during homing. ãSAIA-Burgess Controls Ltd. Page 104 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 105: Operation On The Rio Bus Coupler

    X1.1, X1.3, X1.5, X1.7 Counter value Z1 LSW X2.0, X2.2, X2.4, X2.6 Counter value Z2 MSW X2.1, X2.3, X2.5, X2.7 Counter value Z2 LSW MSW: Most Significant Word LSW: Least Significant Word 26/766 E2 SAIA-Burgess Controls Ltd. Page 105 (HB_PCD0 26 766_E2.DOC)

  • Page 106: Example

    4. Fast incremental axis movement (Move+=24 V, Move-=0 V, Speed=24 V) 5. When the axis reaches the pre-shutdown value it moves slowly (incremental axis movement) (Move+=24 V, Move-=0 V, Speed=0 V) ãSAIA-Burgess Controls Ltd. Page 106 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 107: Specifications Rio P24-10

    Integrated Signal delay <300 µs (hardware) Power supply for fast encoders (terminals X2.21 / X2.22) Voltage DC 24 V Current max. 1 A See also General specifications on page 162. 26/766 E2 SAIA-Burgess Controls Ltd. Page 107 (HB_PCD0 26 766_E2.DOC)

  • Page 108: Potential Distributor Rio Ke 16

    Order no. PCD0.K300 Number of terminal rows 2 (isolated) Number of terminals 20 (10 in each row) Max. current load on each terminal See also General specifications on page 162. ãSAIA-Burgess Controls Ltd. Page 108 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 109: Installation

    PCD0 Installation Mechanical installation 5.1.1 Mounting position for the EC and BC bus couplers Modules must be installed vertically. 5.1.2 Mounting dimensions and distance between modules – EC bus coupler 26/766 E2 SAIA-Burgess Controls Ltd. Page 109 (HB_PCD0 26 766_E2.DOC)

  • Page 110: Mounting Dimensions And Distance Between Modules - Bc Bus Coupler

    Do not attach more than 8 modules to one bus coupler. We do not recommend attaching more than 8 modules to one bus coupler. 5.1.4 Mounting dimensions and distance compact RIO’s ãSAIA-Burgess Controls Ltd. Page 110 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 111: Din Rail Installation

    (1). D Use the screwdriver to lever the latch downwards. The latch remains in the open position. E Tilt device and remove it. Push the latch (1) back into place. 26/766 E2 SAIA-Burgess Controls Ltd. Page 111 (HB_PCD0 26 766_E2.DOC)

  • Page 112: Connecting Modules With Each Other

    Align the modules before you close the slide contacts. Do not use force when closing the slide contacts. Close the slide contacts before commissioning the unit. Do not open the slide contacts during operation. ãSAIA-Burgess Controls Ltd. Page 112 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 113: Electrical Installation

    Insert the wire in the terminal area (3). Closing the terminal Remove the screwdriver from the actuator opening (1). Each terminal has a measuring point (2) which can be accessed using a normal 2mm test prod. 26/766 E2 SAIA-Burgess Controls Ltd. Page 113 (HB_PCD0 26 766_E2.DOC)

  • Page 114: Spring Terminals Of The Bc Bus Coupler, I/O Modules Modular System And Compact Rio's

    Remove the cable by pulling it towards B. You can also open the spring terminal without a clamping key. Use a screwdriver in place of the clamping key. ãSAIA-Burgess Controls Ltd. Page 114 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 115: Conductor Sizes And Stripping Length

    Electrical installation PCD0 Conductor sizes and stripping length EC bus coupler BC bus coupler, I/O modules, compact RIO’s 26/766 E2 SAIA-Burgess Controls Ltd. Page 115 (HB_PCD0 26 766_E2.DOC)

  • Page 116: Connecting The Power Supply

    Connecting the DIN rail to ground (1) The DIN rail which holds the modules must have a broad-surface connection to ground providing adequate conduction. ãSAIA-Burgess Controls Ltd. Page 116 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 117 Make sure that the load on a terminal does not exceed Imax = 8A. If the maximum current may be exceeded you need to provide additional power supply feeds. 26/766 E2 SAIA-Burgess Controls Ltd. Page 117 (HB_PCD0 26 766_E2.DOC)
  • Page 118 Ensure that contact is made over a broad surface area and that it is sufficiently conductive. PROFIBUS node Shielded bus cable PROFIBUS terminator Example of proper fitting of the shield. ãSAIA-Burgess Controls Ltd. Page 118 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 119 Wiring All digital and analog I/O lines must be wired separately from DC/AC conductors > 60V. Always wire modules vertically starting from the top to enable modules to be tilted. 26/766 E2 SAIA-Burgess Controls Ltd. Page 119 (HB_PCD0 26 766_E2.DOC)

  • Page 120: Connecting Signal Sources To Analog Modules

    +24 V external), NEVER connect them to the same analog input module! If you have open voltage inputs (differential input) the digital value 07FF hex is transferred. ãSAIA-Burgess Controls Ltd. Page 120 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 121 AGND. b) Non-floating signal sources: If you use different non-floating signal sources make sure that the signal sources are not shorted between them when connected to AGND. 26/766 E2 SAIA-Burgess Controls Ltd. Page 121 (HB_PCD0 26 766_E2.DOC)

  • Page 122: Emergency Stop Switches

    It is therefore a good idea to supply power to sensors and actuators via the modules. If a separate power supply is used it must be turned off when the emergency stop is triggered. ãSAIA-Burgess Controls Ltd. Page 122 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 123 Power supply feed (with disconnection via emergency stop) Power supply for expansion modules 2 to n (with automatic circuit breaker, max. 6A). Power supply for bus coupler and first expansion module (with automatic circuit breaker). 26/766 E2 SAIA-Burgess Controls Ltd. Page 123 (HB_PCD0 26 766_E2.DOC)
  • Page 124 Power supply feed (with disconnection via emergency stop) for all following modules. Power supply for all expansion modules (with automatic circuit breaker). Power supply for the bus coupler (with automatic circuit breaker). ãSAIA-Burgess Controls Ltd. Page 124 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 125: Bus Node Power Consumption

    RIO 4AI/4AO ±10V 0.325W RIO 4AI 20mA 0.325W RIO 4AI/4AO 20mA 0.325W RIO 4AI 4-20mA 0.325W RIO 4AI/4AO 4-20mA 0.325W RIO T10-10 0.325W RIO T20-10 1.1W RIO C24-10 1.25W RIO P24-10 26/766 E2 SAIA-Burgess Controls Ltd. Page 125 (HB_PCD0 26 766_E2.DOC)
  • Page 126 2,4 W Without load currents RIO 8 I/O DP 2,4 W Without input currents / load currents RIO 8 I 8 I/O DP 2,4 W Without input currents / load currents ãSAIA-Burgess Controls Ltd. Page 126 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 127: User Lock-Out Of The Bc Bus Coupler

    3 PLC Stop or Service function 7 par. 0 or bus connection interrupted 4 User lock-out deactivated until next Reset Service function 7 par. 15 Safety level I 5 User lock-out active (Operation locked) PLC sets password 6 PLC changes password 26/766 E2 SAIA-Burgess Controls Ltd. Page 127 (HB_PCD0 26 766_E2.DOC)
  • Page 128 Confirm or cancel activation of the above operating modes and service functions with error code E016 (on safety level I) or error code E017 (on safety level II). ãSAIA-Burgess Controls Ltd. Page 128 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 129: Operating Modes Of The Bc Bus Coupler

    See User lock-out of the BC bus coupler on page 127 Press the Mode key to move the flashing LED from one mode to the next. Press OK to confirm the selected mode. 26/766 E2 SAIA-Burgess Controls Ltd. Page 129 (HB_PCD0 26 766_E2.DOC)
  • Page 130 On 8-channel modules only channel LEDs 0-7 are active. On analog modules the channel LEDs 0, 2, 4, and 6 are assigned to the inputs, LEDs 8, 10, 12, and 14 to the outputs. ãSAIA-Burgess Controls Ltd. Page 130 26/766 E2...

  • Page 131: Run

    On analog channels the current/voltage will be displayed in mV or mA. On counting- or positioningmodules the actual counting- or positioning value will be displayed. Press OK to exit Display mode. 26/766 E2 SAIA-Burgess Controls Ltd. Page 131 (HB_PCD0 26 766_E2.DOC)

  • Page 132: Force

    The selected control status is immediately active. If you have selected an analog channel the input/output value will be increased/reduced by 100mV or 100mA every time you press one of the keys. ãSAIA-Burgess Controls Ltd. Page 132 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 133 Exit FORCE mode. Resetting FORCE for one channel Move the channel cursor to the channel which you want to reset and press OK 3 times. The display briefly looks as follows: 26/766 E2 SAIA-Burgess Controls Ltd. Page 133 (HB_PCD0 26 766_E2.DOC)

  • Page 134: Trigger

    The display shows the trigger status as follows: Trigger condition defined. The I/O maps will now be saved every time data is modified. Trigger condition defined and occurred. No more maps are saved. ãSAIA-Burgess Controls Ltd. Page 134 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 135 If a trigger condition has been fulfilled delete all the trigger conditions and the trigger buffer by pressing OK 3 times. Trigger conditions are not permanently stored. They are, however, stored until the bus coupler is switched off. 26/766 E2 SAIA-Burgess Controls Ltd. Page 135 (HB_PCD0 26 766_E2.DOC)

  • Page 136: Lock

    If you have selected an analog channel the input/output value will be increased/reduced by 100mV or 100mA every time you press one of the keys. You can lock up to 8 analog channels. The selected control status is immediately active. ãSAIA-Burgess Controls Ltd. Page 136 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 137 Resetting the LOCK status Go to LOCK mode and move the channel cursor to the channel which you want to reset. Press OK 3 times. The display briefly looks as follows: 26/766 E2 SAIA-Burgess Controls Ltd. Page 137 (HB_PCD0 26 766_E2.DOC)

  • Page 138: Stop

    If you have set shut-off code 2 for a module the I/O channels of this module will continue to be refreshed. The shut-off code is set using parameterizing and diagnosis function ãSAIA-Burgess Controls Ltd. Page 138 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 139: Service Functions On The Bc Bus Coupler

    If error code E016 or E017 is displayed the user lock-out on the bus coupler is active. Use service function 7 to deactivate the user lock-out. Use the Right key to set the required service function. Then press the OK key. 26/766 E2 SAIA-Burgess Controls Ltd. Page 139 (HB_PCD0 26 766_E2.DOC)

  • Page 140: Service Function 1

    Service function 1 Reserved Service function 2 Reserved Service function 3 Display process data width of inputs Displays the size of the input address area used by the bus node in bytes. ãSAIA-Burgess Controls Ltd. Page 140 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 141: Service Function 4 Display Process Data Width Of Outputs

    See also User Lock-out on page 126 9.11 Service function 9 Advanced PROFIBUS-DP diagnosis ON/OFF Parameter = 0 Advanced PROFIBUS-DP diagnosis OFF Parameter = 1 Advanced PROFIBUS-DP diagnosis ON Default setting: Parameter 1 26/766 E2 SAIA-Burgess Controls Ltd. Page 141 (HB_PCD0 26 766_E2.DOC)

  • Page 142: Service Function 10 Byte Swap Mode

    9.14 Service function 12 Display/set bus address Displays the bus address. Change the bus address using the keypad on the bus coupler. The keys have the following values: ãSAIA-Burgess Controls Ltd. Page 142 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 143: Service Function 13 Set Data Width Of Counter And Positioning Modules

    Parameter = 1 Data width 3 words Parameter = 2 Data width 5 words Default setting: Parameter 2 Turn the bus coupler off and on again. This will activate your new settings. 26/766 E2 SAIA-Burgess Controls Ltd. Page 143 (HB_PCD0 26 766_E2.DOC)

  • Page 144: Parameterizing And Diagnosis Functions For All Bus Couplers

    (EC bus coupler only) Function 255 Reset You can switch the functions on and off using service function 5 (see page 141). If the functions are switched off no address space is used. ãSAIA-Burgess Controls Ltd. Page 144 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 145: Data Structure

    If the master uses the same function several times in sequence, function 255 (Reset) must be executed in-between. This ensures correct evaluation of the finished message from the bus coupler. 26/766 E2 SAIA-Burgess Controls Ltd. Page 145 (HB_PCD0 26 766_E2.DOC)

  • Page 146: Function 0 Output Group Error

    255 (Reset) or the bus coupler has been switched off. Byte 2 EC (error code) The error code is also displayed as an error message on the BC bus coupler. ãSAIA-Burgess Controls Ltd. Page 146 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 147: Function 1 Monitor Module Power Supply

    Output driver of expansion module at position n is correctly supplied with 24V 24V supply to module at position n* not connected The module position n is the same as the bit position in Byte 2 Module location numbers: 26/766 E2 SAIA-Burgess Controls Ltd. Page 147 (HB_PCD0 26 766_E2.DOC)

  • Page 148: Function 2 Monitor Output Driver Overload

    This diagnosis refers to the whole module and not to the individual channels. This diagnosis is only applicable if the relevant module has a 24V supply. Where there is no voltage supply this diagnosis bit is irrelevant. ãSAIA-Burgess Controls Ltd. Page 148 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 149: Function 3 Determine Bus Node Process Data Width

    Byte 0 Diagnose Input EC/BC OUTPUT INPUT Byte 3 Byte 2 Byte 1 Byte 0 Diagnose Input Byte 3, OUTPUT Number of output bytes Byte 2, Input Number of input bytes 26/766 E2 SAIA-Burgess Controls Ltd. Page 149 (HB_PCD0 26 766_E2.DOC)

  • Page 150: Function 4 Output Bus Node Module Configuration

    RIO 4AI 4-20mA 19d / 13h RIO 4 O R 20d / 14h RIO T20-10 24d / 18h RIO 4 I 120 VAC 25d / 19h RIO 4 I 230 VAC ãSAIA-Burgess Controls Ltd. Page 150 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 151: Function 5 Set Preferred Shut-Off State

    You have to enter the position (n) of the module for which you want to define the preferred shut-off state. Module location numbers: The LOCK configuration overrides the preferred shut-off state. 26/766 E2 SAIA-Burgess Controls Ltd. Page 151 (HB_PCD0 26 766_E2.DOC)

  • Page 152: 10.10 Function 6 Activate / Deactivate Bus Node User Lock-Out

    1 and 2 are not active. See also User Lock-out on page 126. Diagnose Input Byte 2 EC (error code) Successful FFhex Password outside range Byte 2 signals whether the password was saved successfully. ãSAIA-Burgess Controls Ltd. Page 152 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 153: 10.11 Function 7 Determine Bus Node System Status

    Operating mode FORCE TRIGGER LOCK STOP 10dec ONLINE 11dec Byte 1, EC (error code) The error code is the same as the error message which is displayed on the bus coupler. 26/766 E2 SAIA-Burgess Controls Ltd. Page 153 (HB_PCD0 26 766_E2.DOC)

  • Page 154: 10.12 Function 8 Output Firmware Version

    Byte 3 Byte 2 Byte 1 Byte 0 Diagnose Input Byte 2, Byte 3, FW (firmware version) The firmware version appears in hexadecimal code in Byte 2 and Byte 3. ãSAIA-Burgess Controls Ltd. Page 154 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 155: 10.13 Function 9 Set Data Formats For Analog Modules

    4...20mA S5 format If the mV or µ data format is used the input signal of the digital I/O modules which are operated on the same bus coupler is delayed by 2ms. 26/766 E2 SAIA-Burgess Controls Ltd. Page 155 (HB_PCD0 26 766_E2.DOC)

  • Page 156: 10.14 Function 10 Output Temperature Module Pt100/Pt1000 Sensor Information

    If there is a constant measured value of 4500 there is a malfunction on the associated channel. The sensor data can be used to distinguish between cable break and short-circuit. Bit value Meaning Short-circuit Cable break or sensor not connected ãSAIA-Burgess Controls Ltd. Page 156 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 157: 10.15 Function 11 Mode Word For Temperature Module With Thermo Elements

    2 channels used 3 channels used Resolution 0.1°C 0.2°C Spare Spare Number format SIMATIC S7 SIMATIC S5 Voltage Spare Default setting: all bits = 0 (K-characteristic; 4 channels; 0.1°C; S7) 26/766 E2 SAIA-Burgess Controls Ltd. Page 157 (HB_PCD0 26 766_E2.DOC)

  • Page 158: 10.16 Function 17 Output Bus Address

    Diagnose Output Byte 3 Byte 2 Byte 1 Byte 0 BC/EC Diagnose Input Byte 3 Byte 2 Byte 1 Byte 0 Diagnose Input Byte 2, ADR (bus address 0 to 255) ãSAIA-Burgess Controls Ltd. Page 158 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 159: 10.17 Function 18 Byte Swap Mode On/Off

    X1.0 X2.8 X2.9 X1.1 X1.1 X2.9 X2.10 X1.2 X1.2 X2.10 X2.11 X1.3 X1.3 X2.11 X2.12 X1.4 X1.4 X2.12 X2.13 X1.5 X1.5 X2.13 X2.14 X1.6 X1.6 X2.14 X2.15 X1.7 X1.7 X2.15 26/766 E2 SAIA-Burgess Controls Ltd. Page 159 (HB_PCD0 26 766_E2.DOC)

  • Page 160: 10.18 Function 19 Advanced Profibus-Dp Diagnosis On/Off

    OK key on the BC bus coupler. Diagnose Output Byte 3 Byte 2 Byte 1 Byte 0 Diagnose Input EC/BC Byte 3 Byte 2 Byte 1 Byte 0 ãSAIA-Burgess Controls Ltd. Page 160 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 161: 10.20 Function 21 Save/Delete Bus Node Configuration

    OK key on the BC bus coupler. No functions are executed. Diagnose Output Byte 3 Byte 2 Byte 1 Byte 0 Diagnose Input EC/BC Byte 3 Byte 2 Byte 1 Byte 0 26/766 E2 SAIA-Burgess Controls Ltd. Page 161 (HB_PCD0 26 766_E2.DOC)

  • Page 162: Technical Data

    *If a wire end ferrule is used it must be pressed air-tight. Stripping length 10mm BC bus coupler, all I/O modules for modular system and compact RIO’s 9mm EC bus coupler ãSAIA-Burgess Controls Ltd. Page 162 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 163: Specifications Analog Inputs/Outputs

    < 100Hz Gain error 0.45 % FSR Noise voltage ±40 mA ±0.35% from measured value Max. total error Isolation Only to bus, analog channels are not isolated from each other 26/766 E2 SAIA-Burgess Controls Ltd. Page 163 (HB_PCD0 26 766_E2.DOC)
  • Page 164 Drift rate Load Short-circuit current ¥ Short-circuit time Output voltage ±40 mA ±0.35% from measured value Max. total error Isolation Only to bus, analog channels are not isolated from each other ãSAIA-Burgess Controls Ltd. Page 164 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 165: Dimensions

    Technical data PCD0 Dimensions 11.2 Dimensions EC bus coupler Dimensions BC bus coupler I/O modules for modular system and compact RIO‘s (1) For DIN-rail EN 50022-35 (2) Height with potential distributor 26/766 E2 SAIA-Burgess Controls Ltd. Page 165 (HB_PCD0 26 766_E2.DOC)

  • Page 166: Error Messages

    The error message can be deleted on the bus couplers using diagnosis function 20. On the BC bus coupler the message can also be deleted using the OK and Mode keys. ãSAIA-Burgess Controls Ltd. Page 166 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 167: Profibus-Dp Field Bus

    PROFIBUS system. Repeaters will cause signal delays. This must be taken into account when the system is configured. Key: Repeater with terminating Repeater without resistor terminating resistor Slave with terminating Slave without resistor terminating resistor 26/766 E2 SAIA-Burgess Controls Ltd. Page 167 (HB_PCD0 26 766_E2.DOC)

  • Page 168: Setup Guidelines For Profibus Networks

    The following setup guidelines refer exclusively to transmission with copper lines (RS 485) according to EN 50 170. The guidelines given in the Electrical installation chapter are in addition and for all bus couplers and must be observed. ãSAIA-Burgess Controls Ltd. Page 168 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 169: Profibus-Dp Bus Cable Parameters

    Baud rate in Kbit/s Max. bus segment length in m 1200 19.2 1200 93.75 1200 187.5 1000 1500 12000 Only one baud rate can be selected in a PROFIBUS-DP system. 26/766 E2 SAIA-Burgess Controls Ltd. Page 169 (HB_PCD0 26 766_E2.DOC)

  • Page 170: Pin Configuration And Wiring Of Profibus-Dp

    ERNI. The interface connectors can be used for the BC and EC bus couplers. Erbic® PROFIBUS node (grey) Shielded bus cable, for line parameters see below Erbic® PROFIBUS terminator (yellow) (with integrated terminating resistors) ãSAIA-Burgess Controls Ltd. Page 170 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 171 PROFIBUS node Shielded bus cable PROFIBUS terminator The guidelines given in the Electrical installation chapter are in addition and for all bus couplers and must be observed. 26/766 E2 SAIA-Burgess Controls Ltd. Page 171 (HB_PCD0 26 766_E2.DOC)

  • Page 172: Configuring Profibus-Dp

    Commissioning notes for field bus systems description, order no. 322 152 48. Alternatively you can download the GSD files free of charge from our web site at www.sbc-support.ch ãSAIA-Burgess Controls Ltd. Page 172 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 173: Process Data Width And Address Configuration

    The current process data width can be determined with Service function 3 and Service function 4 (page 141) or diagnosis Function 3 (page 149). The Byte 1 / Byte 2 order can be changed using the byte swap mode, diagnosis Function 18 (page 159) and 26/766 E2 SAIA-Burgess Controls Ltd. Page 173 (HB_PCD0 26 766_E2.DOC)
  • Page 174 The 8-fold expansion module (8I/O) always uses only the low byte. In this example bytes 08 and 04 are therefore not used. Other examples Diagnosis is switched on in all examples. ãSAIA-Burgess Controls Ltd. Page 174 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 175: Commissioning Profibus-Dp

    Sync instruction active Reserved slave_deactivated 1 if slave deactivated by master 0 ... 6 Reserved ext_diag_overflow Diagnosis data overflow in master or slave Octet Description Master address 5, 6 26/766 E2 SAIA-Burgess Controls Ltd. Page 175 (HB_PCD0 26 766_E2.DOC)
  • Page 176 Error code (corresponds to error code display on the bus coupler) Switch advanced diagnosis ON and OFF using Service function 9 on page 141 or parameterizing or diagnosis Function 19 on page 160. ãSAIA-Burgess Controls Ltd. Page 176 26/766 E2...

  • Page 177: Profibus-Dp Response Times

    Add a manufacturer-specific run time in the DP master (typically 1 - 3ms). Therefore the duration of a bus cycle in which all slaves are contacted once is approx. 2 - 4ms at 12Mbaud. 26/766 E2 SAIA-Burgess Controls Ltd. Page 177 (HB_PCD0 26 766_E2.DOC)

  • Page 178: What If

    Ensure that the desired operation does not produce an unauthorized operating state. Press OK to confirm the error message. Cancel the user lock-out using service function 7 with parameter 0 or service function 8 with password. ãSAIA-Burgess Controls Ltd. Page 178 26/766 E2...
  • Page 179 Either the local operation of the bus node has been locked by the master control via diagnosis function 6 or the bus coupler is not ready for operation because of an error message. If you need any further help please contact your local SAIA-Burgess Electronics representation.

  • Page 180: Appendix

    - 14ms with 2 x analog, 1 x digital) · When you press individual keys on the BC bus coupler (approx. 4ms) · When you use the advanced operating modes on the BC bus coupler (e.g. LOCK 3ms) ãSAIA-Burgess Controls Ltd. Page 180 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 181: Analog Module Data Formats

    -2048 F800 ±10 V in mV (-10000...+10000) Measured Binary Dec. Hex. value 10,000 V 10000 2710 5,000 V 5000 1388 0,000 V -5,000 V -5000 EC78 -10,000 V -10000 D8F0 26/766 E2 SAIA-Burgess Controls Ltd. Page 181 (HB_PCD0 26 766_E2.DOC)

  • Page 182: Current Input/Output Data Formats

    20 mA 17536 4480 10 mA 8768 2240 4 mA 3507 0DB3 0 mA From bus coupler s/w version 00.50 the display format can also be set to SIMATIC S5. ãSAIA-Burgess Controls Ltd. Page 182 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 183 6C00 10.0 mA 10368 2880 4.1 mA 00AD 4.0 mA 3.9 mA -173 FF53 0.0 mA -6880 E520 The measuring range 4 ... 20 mA is divided into 27648 units. 26/766 E2 SAIA-Burgess Controls Ltd. Page 183 (HB_PCD0 26 766_E2.DOC)

  • Page 184: Module Ids

    RIO 4AI 4-20mA 19d / 13h RIO 4 O R 20d / 14h RIO T20-10 24d / 18h RIO 4 I 120 VAC 25d / 19h RIO 4 I 230 VAC ãSAIA-Burgess Controls Ltd. Page 184 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 185: Replacing Electronic Parts In The Module

    All cables can be left on the module. 1. Open the contact slide 2. Tilt the module forward. 3. Hold module on textured areas, press together and remove electronic parts. 26/766 E2 SAIA-Burgess Controls Ltd. Page 185 (HB_PCD0 26 766_E2.DOC)

  • Page 186: Glossary

    Trademarks · SIMATIC and SINEC are registered trademarks of Siemens AG. · All other trademarks or product names are registered trademarks of their respective owners. ãSAIA-Burgess Controls Ltd. Page 186 26/766 E2 (HB_PCD0 26 766_E2.DOC)

  • Page 187: Safety-Related Information

    This operating manual can only describe a fraction of the automation system (e.g. modules). The technical design of SAIA-Burgess Controls automation systems is based on the EN 61131-2 (IEC 61131-2) product standard for programmable logic controls. The systems and devices have CE marking according to the EMC directive 89/336/EEC and, if applicable, the low-voltage directive 73/23/EEC.

  • Page 188: Configuration, Programming, Installation, Commissioning And Operation

    VBG 4.0 accident prevention regulation. The appropriate power tools must be used. Repairs on control components must be carried out at repair shops authorized by SAIA-Burgess Controls. Opening the components and repairs by unauthorized personnel may lead to personal injury or damage to property.

  • Page 189: Used Batteries

    When batteries for disposal are not fully discharged precautions must be taken to prevent short circuits. This can be done by sticking tape over the poles of the battery. 26/766 E2 SAIA-Burgess Controls Ltd. Page 189 (HB_PCD0 26 766_E2.DOC)

  • Page 190: Index

    EC bus coupler and BC PROFIBUS-DP, 39 Error numbers see Error messages, 166 Conductor sizes, 115, 162 Connecting modules with each other, 112 Connection elements PROFIBUS-DP, 25 FORCE mode, 132 Connectors ãSAIA-Burgess Controls Ltd. Page 190 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 191 Process data width, 173 Response times, 177 Numerical display Setting the address, 38 RIO BC PROFIBUS-DP, 37 Wiring, 170 Operating mode display Response times RIO BC PROFIBUS-DP, 36 PROFIBUS-DP, 177 26/766 E2 SAIA-Burgess Controls Ltd. Page 191 (HB_PCD0 26 766_E2.DOC)
  • Page 192 PROFIBUS-DP, 38 LED displays, 56 RIO EC PROFIBUS-DP, 34 Specifications, 57 Shield Terminal configuration, 56 Signal lines, 119 RIO 8 I/O Signal delay. See Technical Data Addressing, 53 Data width, 53 ãSAIA-Burgess Controls Ltd. Page 192 26/766 E2 (HB_PCD0 26 766_E2.DOC)
  • Page 193 Stripping length, 162 Wire end ferrule, 162 Wire end ferrule, 162 Spring terminals Wiring PROFIBUS-DP, 170 BC bus coupler, 114 EC bus coupler, 113 STOP mode, 138 Stripping length, 115, 162 26/766 E2 SAIA-Burgess Controls Ltd. Page 193 (HB_PCD0 26 766_E2.DOC)

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