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DEEP SEA ELECTRONICS PLC
DSE9462 OPERATOR MANUAL
Document Number: 057-255
Author: Anthony Manton
ISSUE: 2

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  • Page 1 DEEP SEA ELECTRONICS PLC DSE9462 OPERATOR MANUAL Document Number: 057-255 Author: Anthony Manton ISSUE: 2...
  • Page 2: Issue

    DSE9462 Operator Manual Deep Sea Electronics PLC Highfield House Hunmanby North Yorkshire YO14 0PH ENGLAND Sales Tel: +44 (0) 1723 890099 Sales Fax: +44 (0) 1723 893303 E-mail: sales@deepseaplc.com Website: www.deepseaplc.com DSE9462 Operator Manual © Deep Sea Electronics PLC All rights reserved. No part of this publication may be reproduced in any material form (including...
  • Page 3: Table Of Contents

    VOLTAGE DROP COMPENSATION ................7 2.2.5 BATTERY TEMPERATURE COMPENSATION ............8 2.2.6 AMBIENT TEMPERATURE DEPENDENT CURRENT DERATING ....... 9 2.2.7 DSE9462 INPUT POWER TO OUTPUT POWER EFFICIENCY........11 DIMENSIONS ........................12 MOUNTING INSTRUCTIONS.................... 13 APPLICABLE STANDARDS..................... 14 COMMUNICATION PORT USAGE ................... 14 2.6.1 USB CONNECTION ....................
  • Page 4: Introduction

    The battery charger includes protected outputs, intelligent charging and power supply operation with a robust enclosure. 1.1 BIBLIOGRAPHY This document refers to and is referred to by the following DSE publications, be obtained from the DSE website www.deepseaplc.com 1.1.1 INSTALLATION INSTRUCTIONS Installation instructions are supplied with the product in the box and are intended as a ‘quick start’...
  • Page 5: Specifications

    Specifications 2 SPECIFICATIONS 2.1 ELECTRICAL SPECIFICATIONS NOTE: For output current derating refer to derating curves elsewhere in this document. Parameter Nominal AC Input Voltage (V) 90 V 230 V 305 V -30 °C 70 °C Operating Temperature Input Frequency (Hz) 45 Hz 65 Hz Output Ripple and Noise...
  • Page 6: Specifications

    AC Input Inrush (10 ms) 60 A For 10 ms at 230 V AC (Max = 277 V AC) current (A) 2.2.2 DSE9462 BATTERY 1 OUTPUT Parameter Comments Voltage Drop Compensation is provided Output Voltage (24V DC when using Voltage Sensing Wires.
  • Page 7: Voltage Drop Compensation

    Specifications 2.2.4 VOLTAGE DROP COMPENSATION WARNING!: Ensure the Sensing Wires are connected to the correct battery to prevent damage caused by overcharging. The battery voltage (Battery 1 and Battery 2) is monitored by means of the Sensing Wires. These wires carry only a small sensing current and as such are not affected by the voltage drop experienced by the high current carrying battery connection wires.
  • Page 8: Battery Temperature Compensation

    Specifications 2.2.5 BATTERY TEMPERATURE COMPENSATION NOTE: For further details of PC Configuration, refer to DSE Publication: 057-159 DSE9400 Configuration Suite PC Software Manual. When suitably configured, the external PT1000 temperature sensor is used to monitor battery temperature. Each output (Battery 1 and Battery 2) has an individual PT1000 sensor.
  • Page 9: Ambient Temperature Dependent Current Derating

    Specifications 2.2.6 AMBIENT TEMPERATURE DEPENDENT CURRENT DERATING NOTE: To ensure the best operating conditions, check the Mounting Instructions and Required Ventiliation Spacing elsewhere in this document. The battery charger derates its current outputs when its temperature exceeds 40 °C. The battery charger shuts down when the temperature reaches 70 °C.
  • Page 10 Specifications Output Current Derating 90 < Vin < 110 and Ambient < 40 Mains Voltage (V) 057-255 ISSUE: 2 Page 10 of 30...
  • Page 11: Dse9462 Input Power To Output Power Efficiency

    Efficiency of the battery charger is important in terms of minimising power losses in the battery charger and also in terms of the heat generated by the battery charger. The following chart shows the high efficiency of the DSE9462. Efficiency Curve at Maximum Load 95.00...
  • Page 12: Dimensions

    Specifications 2.3 DIMENSIONS Parameter Comment Weight 1.85 kg 162 mm x 291 mm x 74 mm Case Dimensions (6.39” x 11.46” x 2.92”) Suitable for M5 Mounting Holes Dimensions (3/16” diameter) 95 mm x 279 mm Mounting Hole Spacing (3.74” x 10.98”) 100 mm (3.9”) air space around the battery charger subject Required Ventilation Spacing to temperature specifications and battery charger...
  • Page 13: Mounting Instructions

    Specifications 2.4 MOUNTING INSTRUCTIONS 1. Secure the battery charger in of the two following orientations only. Page 13 of 30 057-255 ISSUE: 2...
  • Page 14: Applicable Standards

    In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice. 2.6 COMMUNICATION PORT USAGE NOTE: For further details of PC Configuration, refer to DSE Publication: 057-159 DSE9400 Configuration Suite PC Software Manual.
  • Page 15: Usb Connection

    DSE9400 Configuration Suite PC Software Manual. The USB port is provided to give a simple means of connection between a PC and the battery charger. Using the DSE Configuration Suite Software, the operator is then configure and monitor the state of the battery charger.
  • Page 16: Installation

    3.1 BATTERY SUITABILITY The standard charger is factory set by DSE to suit Lead Acid batteries but can be adjusted at the time of ordering to suit other battery types. Care must be taken to ensure the batteries connected to the charger are of the correct ‘technology’...
  • Page 17: User Connections

    Installation 3.2 USER CONNECTIONS NOTE: For further details of PC Configuration, refer to DSE Publication: 057-159 DSE9400 Configuration Suite PC Software Manual. A photograph showing the location of the user connections is included below. Detailed descriptions of the connections are overleaf.
  • Page 18: Can And Digital Input Connections

    NOTE: Screened 120 Ω Ω Ω Ω impedance cable specified for use with CAN must be used for the CAN link. DSE stock and supply Belden cable 9841 which is a high quality 120 Ω Ω Ω Ω impedance cable suitable for CAN use (DSE part number 016-030)
  • Page 19: Temperature Sensor And Remote Sensing Connections

    Installation 3.2.3 TEMPERATURE SENSOR AND REMOTE SENSING CONNECTIONS WARNING!: Ensure the Sensing Wires are connected to the correct battery to prevent damage caused by overcharging. Terminal Function Recommended Comments Size Battery Temperature Sensing for Battery 2. As fitted to the PT1000 Sensor Used for Battery 2 PT1000 Sensor...
  • Page 20: Typical Wiring Diagram

    Installation 3.3 TYPICAL WIRING DIAGRAM WARNING!: Ensure the Sensing Wires are connected to the correct battery to prevent damage caused by overcharging. 057-255 ISSUE: 2 Page 20 of 30...
  • Page 21: Indications

    Indications 4 INDICATIONS DANGER OF DEATH: LIVE PARTS exist within the battery charger enclosure. enclosure cover must not be removed when connected to an AC supply. A Status and Fault LED is provided for each of the two Outputs. Status and Fault LEDs Status and Fault LEDs...
  • Page 22: Fault Conditions

    Indications 4.2 FAULT CONDITIONS Two Fault LEDs, Fault 1 and Fault 2 are used to indicate faults. Output 1 and Output 2 share these indications. Where two alarms are present at the same time, the most critical is displayed. LED Designation Condition FAULT 1 FAULT 2...
  • Page 23: Operation

    Operation 5 OPERATION The DSE9462 is a battery charger, DC power supply, or both at the same time. For example,one application is to power local control panels and charge panel batteries or generator engine starter batteries at the same time.
  • Page 24: Digital Inputs

    NOTE: For further details of PC Configuration, refer to DSE Publication: 057-159 DSE9400 Configuration Suite PC Software Manual. The DSE9462 is fitted with two configurable digital inputs. Configuration is made using the DSE Configuration Suite PC Software. The Factory Setting for the digital inputs are as follows:...
  • Page 25: Charge Mode

    Boost Voltage and Float Voltage to the same value. Using DSE Conifiguration Suite PC Software, the battery charger is configured to use either a 3- Stage Charge or 4-Stage Charge profile as shown below. The description of each charge mode is given in the following sections.
  • Page 26: Float Charge

    DC charging alternator fitted, the battery is quickly recharged when the generator is running. Should the generator stop before the battery is fully recharged, the DSE9462 Battery Charger will continue to recharge the battery until it is fully charged.
  • Page 27: Temperature Compensation

    Operation 5.4.7 TEMPERATURE COMPENSATION NOTE: For further details of PC Configuration, refer to DSE Publication: 057-159 DSE9400 Configuration Suite PC Software Manual. If temperature compensation is enabled through configuration, and remote temperature sensor is connected, the output voltage automatically varies by a configurable voltage per cell for each 1 ° C deviation from 20 °...
  • Page 28: Fault Diagnosis

    Fault Diagnosis 6 FAULT DIAGNOSIS Nature of Problem Suggestion Check that the incoming AC supply is correctly connected and within limits and check the integrity of any external fuse that may be fitted. The charger is not Ensure the charger is not being operated above the maximum operating.
  • Page 29: Maintenance, Spares, Repair, And Servicing

    AC supply. The DSE battery chargers are designed to be Fit and Forget. As such, there are no user serviceable parts. In the case of malfunction, contact your original equipment supplier (OEM).
  • Page 30 This Page Intentionally Left Blank.

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