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ELECRAFT KBT1 Installation And Operating Instructions Manual

Internal battery adapter

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E
L E C R A F T
Installation and Operating Instructions
Revision A, June 29, 2001. Copyright © 2001, Elecraft; All Rights Reserved
Introduction
The KBT1 internal battery adapter allows convenient operation of the Elecraft K1 transceiver in the field,
minimizing station size and weight. You can use any AA-cell type, disposable or rechargeable (Alkaline,
NiCd, NiMH, etc.). NiMH cells are preferred because of their relatively flat discharge curve and large
number of recharge cycles. The replacement top cover provides quick access to the batteries--using just two
thumb screws--so it's easy to remove and recharge the batteries using any charger of your choice.
The internal battery can typically handle power settings of 5 watts or more on 80-30 meters, and 4 watts on
the higher bands. However, 2-3 watts is recommended for efficient operation from low voltages (9-10 V for
eight NiMH or NiCd cells). At 3 watts, you'll get roughly 5-10 hours on one charge with 1.6-AH NiMH or
Alkaline cells.
The K1 can operate with complete stability down to an internal battery voltage of about 8.2 volts, thanks to
its low-dropout first regulator and double regulation of the VFO. Battery life is extended near end of charge
by the KBT1's special reverse-polarity protection diode (95SQ015), which is optimized for low voltage
drop (less than 0.2V @ 500 mA).
The kit includes a recessed battery-disable switch, accessible from the top cover. This switch should be set
to the OFF position whenever an external battery is used, as well as when the K1 is transported. Also
included is a slightly smaller replacement speaker. To provide physical stability, the battery holder and
speaker are held firmly in place by a custom aluminum bracket.

Specifications

1
Battery type
2
Weight
Operating time (1600 mA-hr NiMH or standard Alkaline)
Receive only
Transceive
1
AA-size batteries from some manufacturers may intentionally exceed the standard AA diameter
specification (approx. 0.55" or 14 mm) as a means of slightly increasing capacity. Batteries over this size
should not be used with the KBT1 because they will not fit in the standard AA-cell holder supplied. Radio
Shack NiMH and Alkaline cells (among others) are the correct size.
2
The KBT1 bracket and other parts add less than 1 oz. net because the replacement speaker is lighter than
the original.
Elecraft
K B T 1
I N T E R N A L B A T T E R Y A D A P T E R
Any type of AA cell; NiMH, NiCd, or Alkaline recommended
Approx. 7 oz. (200 g) for 8 NiMH or Alkaline AA cells
Over 20 hours (using headphones; 60 mA avg. receive current drain)
5-10 hours typ. (3 W transmit, transmit duty cycle 20%)
www.elecraft.com
831-662-8345

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Summary of Contents for ELECRAFT KBT1

  • Page 1: Specifications

    (approx. 0.55" or 14 mm) as a means of slightly increasing capacity. Batteries over this size should not be used with the KBT1 because they will not fit in the standard AA-cell holder supplied. Radio Shack NiMH and Alkaline cells (among others) are the correct size.
  • Page 2: Parts Inventory

    Caution: The battery protection diode, D1 (95SQ015), can be damaged by static discharge. Before handling D1, put on an anti-static wrist strap or touch any grounded, unpainted metal surface. The table below lists all parts in the kit. If anything is missing, contact Elecraft. Ref.
  • Page 3 Assembly Trim the leads of the 95SQ015 diode (D1) to exactly 3/8" (9.5 mm) as shown in Figure 1A. Fold D1's leads downward at right angles, keeping them very close to the body of the diode. Then use needle-nose pliers to form the leads as shown in Figure 1B. Place D1 across the terminals of the SPST slide switch (S1) as shown in Figure 1C.
  • Page 4 Locate the battery/speaker bracket and orient it vertically as shown in Figure 3A. The switch (with diode attached) will be installed at the lower end of the bracket. The mounting hardware, shown in detail in Figure 3B, will be installed in the next few steps. Insert 5/16"...
  • Page 5 Install the switch onto the two screws (Figure 3B). Make sure the two washers which have already placed on each screw stay between the switch frame and the bracket. Secure the switch to the bracket using one additional #4 split lock washer and one 4-40 nut on each screw.
  • Page 6: Installation

    Cut a 5" (13 cm) length of Copper wire Pin 1 side two-conductor speaker cable. Remove 1/4" (6 mm) of insulation from the wires at both ends. Twist the strands together and tin them using a small amount of solder. At one end of the speaker Housing Crimp pin...
  • Page 7 Figure 6. KBT1 installation (see text). AUX 12V Speaker Neoprene washer BLACK...
  • Page 8: Using The Internal Battery

    Plug in the Filter board, keeping the red and black wires below the board. Re-position the wires as needed. The battery wires must not touch the Filter board or interfere with its insertion or removal. Install the bottom cover (6 screws). Also install the KAT1 module if applicable. Connect an external power supply or battery to the K1, then turn the transceiver on.