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Kontron CP690HS User Manual

Kontron CP690HS User Manual

Active pmc carrier board for compactpci applications
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CP690HS
Active PMC Carrier Board
for CompactPCI Applications
Doc. ID: 20955, Rev. 05
July 16, 2009
If it's embedded, it's Kontron.

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  • Page 1 » User Guide « CP690HS Active PMC Carrier Board for CompactPCI Applications Doc. ID: 20955, Rev. 05 July 16, 2009 If it’s embedded, it’s Kontron.

  • Page 2: Imprint

    Disclaimer Copyright © 2009 Kontron AG. All rights reserved. All data is for information purposes only and not guaranteed for legal purposes. Information has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Kontron and the Kontron logo and all other trademarks or registered trademarks are the property of their respective own- ers and are recognized.

  • Page 3: Table Of Contents

    CP690HS Preface Table of Contents Revision History ......................ii Imprint ........................ii Disclaimer ........................ii Table of Contents ...................... iii List of Tables ......................vii List of Figures ......................ix Proprietary Note ......................xi Trademarks .......................xi Environmental Protection Statement .................xi Explanation of Symbols ................... xii For Your Safety .......................
  • Page 4 CompactPCI Rear I/O Connectors J3 and J5 and Pinouts ...2 - 10 3.1 Safety Requirements ................3 - 3 3.2 CP690HS Initial Installation Procedures ..........3 - 4 3.3 Standard Removal Procedures ..............3 - 5 3.4 Installation of CP690HS Peripheral Devices ...........3 - 6 3.4.1 PMC Module Installation ..............3 - 6 3.4.1.1 CompactPCI Signaling Voltage ..........3 - 7...
  • Page 5 CP690HS Preface 6.5 Power Consumption of the CP690HS ............. 6 - 7 6.6 Maximum Allowable Power Consumption of PMC Modules ....6 - 7 A.1 Introduction .....................A - 3 A.2 Functional Block Diagram ...............A - 3 A.3 CP-RIO6-90 Front Panel .................A - 4 A.4 CP-RIO6-90 Board Layout ..............A - 5...
  • Page 6 Preface CP690HS This page has been intentionally left blank. Page vi ID 20955, Rev. 05...

  • Page 7: List Of Tables

    DC Operational Input Voltage Ranges ............6 - 3 Input Voltage Characteristics ..............6 - 6 Power Consumption CP690HS without PMC/PIM Module ....... 6 - 7 Maximum Allowable Power Consumption of Both PMC Modules ..... 6 - 7 A-1 PIM1 Connectors Jn0 (J10) and Jn4 (J14) Pinouts ........A - 6 A-2 PIM2 Connectors Jn0 (J20) and Jn4 (J24) Pinouts ........
  • Page 8 Preface CP690HS This page has been intentionally left blank. Page viii ID 20955, Rev. 05...

  • Page 9: List Of Figures

    PMC Connectors Functions ..............2 - 3 CompactPCI Connectors J1, J2, J3, and J5 ........... 2 - 7 Installation Diagram ................. 3 - 6 Jumpers on the CP690HS ..............4 - 3 Illustration of Staggered Pinning on the Hot Swap Backplane ....5 - 4 Hot Swap State Machine ................
  • Page 10 Preface CP690HS This page has been intentionally left blank. Page x ID 20955, Rev. 05...

  • Page 11: Proprietary Note

    Preface Proprietary Note This document contains information proprietary to Kontron. It may not be copied or transmitted by any means, disclosed to others, or stored in any retrieval system or media without the prior written consent of Kontron or one of its authorized agents.

  • Page 12: Explanation Of Symbols

    Preface CP690HS Explanation of Symbols Caution, Electric Shock! This symbol and title warn of hazards due to electrical shocks (> 60V) when touching products or parts of them. Failure to observe the pre- cautions indicated and/or prescribed by the law may endanger your life/health and/or result in damage to your material.

  • Page 13: For Your Safety

    However, the life expectancy of your product can be drastically reduced by improper treatment during unpacking and installation. Therefore, in the interest of your own safety and of the correct operation of your new Kontron product, you are requested to conform with the following guidelines.

  • Page 14: General Instructions On Usage

    CP690HS General Instructions on Usage In order to maintain Kontron’s product warranty, this product must not be altered or modified in any way. Changes or modifications to the device, which are not explicitly approved by Kontron and described in this manual or received from Kontron’s Technical Support as a special handling instruction, will void your warranty.

  • Page 15: Two Year Warranty

    As a result, the products are sold “as is,” and the responsibility to ensure their suitability for any given task remains that of the purchaser. In no event will Kontron be liable for direct, indirect or consequential damages resulting from the use of our hardware or software products, or documentation, even if Kontron were advised of the possibility of such claims prior to the purchase of the product or during any period since the date of its purchase.
  • Page 16 Preface CP690HS This page has been intentionally left blank. Page xvi ID 20955, Rev. 05...

  • Page 17: Introduction

    CP690HS Introduction Chapter Introduction ID 20955, Rev. 05 Page 1 - 1...
  • Page 18 Introduction CP690HS This page has been intentionally left blank. Page 1 - 2 ID 20955, Rev. 05...

  • Page 19: Overview

    • The CP690HS has been designed to function with all Kontron CompactPCI backplanes. The fact that the J4 connector is not present on the CP690HS means that this carrier board can also be used in systems employing an H110 backplane.

  • Page 20: Optional Modules

    1.2.1 CP-RIO6-90 Dual PIM Rear I/O Transition Module The CP-RIO6-90 rear I/O transition module has been designed for use only with the CP690HS 6U CompactPCI board from Kontron and enables the user to connect up to two PIM modules to the CP690HS.

  • Page 21: Functional Block Diagram

    CP690HS Introduction Functional Block Diagram Figure 1-1: Functional Block Diagram PMC 2 Module PMC 1 Module Power PCI-to-PCI Controller Bridge (Hot Swap) CP690HS Backplane ID 20955, Rev. 05 Page 1 - 5...

  • Page 22: Front Panel

    Introduction CP690HS Front Panel Figure 1-2: Front Panel CP 690HS Page 1 - 6 ID 20955, Rev. 05...

  • Page 23: Board Layout

    CP690HS Introduction Board Layout Figure 1-3: Board Layout 3.3V PMC2 PMC1 Power Controller PCI-to-PCI Bridge Logic PMC Coding Key Function PMC coding key A: 3.3V PMC coding key B: 5V ID 20955, Rev. 05 Page 1 - 7...

  • Page 24: Technical Specifications

    PMC rear I/O • Hot Swap Compatible The CP690HS is hot swap capable in compliance with the PICMG 2.1 R1.0 Hot Swap specification. CMC / PMC P1386 / Draft 2.4a compliant mezzanine interface Jn1, Jn2, Jn3 and Jn4 PCI mezzanine connectors for standard single-size •...

  • Page 25: Standards

    CP690HS Introduction Standards This product complies with the requirements of the following standards: Table 1-3: Standards COMPLIANCE TYPE STANDARD TEST LEVEL Emission EN55022 EN61000-6-3 Immission EN55024 EN61000-6-2 Electrical Safety EN60950 Mechanical Mechanical Dimensions IEEE 1101.10 Environmental Vibration (Sinusoidal) IEC60068-2-6 10-300 [Hz]...

  • Page 26: Related Publications

    Introduction CP690HS Related Publications The following publications contain information relating to this product. Table 1-4: Related Publications PRODUCT PUBLICATION CompactPCI Systems and CompactPCI Specification 2.0, Rev. 3.0 Boards CompactPCI Hot Swap Specification PICMG 2.1 Rev. 1.0 Draft Standard for a Common Mezzanine Card Family, P1386/Draft 2.0 Draft Standard Physical and Environment Layers for PCI Mezzanine Cards, P1386.1/Draft 2.0...
  • Page 27 CP690HS Functional Description Chapter Functional Description ID 20955, Rev. 05 Page 2 - 1...
  • Page 28 Functional Description CP690HS This page has been intentionally left blank. Page 2 - 2 ID 20955, Rev. 05...

  • Page 29: Board Interfaces

    2.1.1 PMC Slots The two single-size PMC slots on the CP690HS provide an easy way to extend a CompactPCI system via the wide array of interfaces and functions which are available from all PMC vendors. The secondary (PMC) side of the PCI-to-PCI bridge provides a 32/64-bit wide PCI data path with a speed of up to 66 MHz which is routed to the onboard connectors Jn1, Jn2 and Jn3.

  • Page 30: Pmc Connectors Pinout

    Functional Description CP690HS 2.1.1.1 PMC Connectors Pinout Table 2-1: PMC1 and PMC2 Connectors Jn1 and Jn2 Pinouts Jn1 (J11 / J21) Jn2 (J12 / J22) SIGNAL SIGNAL SIGNAL SIGNAL -12V +12V TRST# Ground INTA# INTB# INTC# Ground BUSMODE1# Ground PCI-RSVD*...

  • Page 31: Pmc1 And Pmc2 Connector Jn3 Pinout

    CP690HS Functional Description Table 2-2: PMC1 and PMC2 Connector Jn3 Pinout Jn3 (J13 / J23) SIGNAL SIGNAL PCI-RSVD Ground Ground C/BE[7]# C/BE[6]# C/BE[5]# C/BE[4]# Ground V(I/O) PAR64 AD[63] AD[62] AD[61] Ground Ground AD[60] AD[59] AD[58] AD[57] Ground V(I/O) AD[56] AD[55]...

  • Page 32: Pmc1 And Pmc2 Connector Jn4 Rear I/O Pinouts

    Functional Description CP690HS Table 2-3: PMC1 and PMC2 Connector Jn4 Rear I/O Pinouts Jn4 (J14) Jn4 (J24) SIGNAL SIGNAL SIGNAL SIGNAL PMC1IO1 PMC1IO2 PMC2IO1 PMC2IO2 PMC1IO3 PMC1IO4 PMC2IO3 PMC2IO4 PMC1IO5 PMC1IO6 PMC2IO5 PMC2IO6 PMC1IO7 PMC1IO8 PMC2IO7 PMC2IO8 PMC1IO9 PMC1IO10 PMC2IO9...

  • Page 33: Compactpci Bus Connector

    CompactPCI connectors J1 and J2 (64-bit extension). In addition to meeting the re- quirements of the interface definition of the CompactPCI Specification PICMG 2.0 R2.1, the CP690HS is designed to comply with the CompactPCI Hot Swap speci- fication PICMG 2.1 R1.0, a consequence of which is that the CompactPCI inter- face of the board will be precharged when the board is plugged into a running system.

  • Page 34: Compactpci Connectors J1 And J2 Pinouts

    2.1.2.3 CompactPCI Connectors J1 and J2 Pinouts The CP690HS is provided with two 2 mm x 2 mm pitch female CompactPCI bus connectors, J1 and J2. The different pin lengths are related to the hot swap functionality. For further information on the hot swap functionality, refer to section 5.1.1.1, “The Hot Swap Backplane”.

  • Page 35: Compactpci Bus Connector J2 Pinout

    CP690HS Functional Description Table 2-5: CompactPCI Bus Connector J2 Pinout ROW Z ROW A ROW B ROW C ROW D ROW E ROW F AD35# AD34# AD33# AD32# AD38# V(I/O) AD37# AD36# AD42# AD41# AD40# AD39# AD45# V(I/O) AD44# AD43#...

  • Page 36: Compactpci Rear I/O Connectors J3 And J5 And Pinouts

    2.1.2.4 CompactPCI Rear I/O Connectors J3 and J5 and Pinouts The CP690HS conducts all PMC signals through the rear I/O connectors J3 and J5. The CP690HS board provides optional rear I/O connectivity for peripherals. For the rear I/O feature, a suitable backplane is necessary which must be compliant with the CompactPCI Specification PICMG 2.0 R3.0, October 1999.

  • Page 37: Compactpci Rear I/O Connector J5 Pinout

    CP690HS Functional Description Table 2-7: CompactPCI Rear I/O Connector J5 Pinout ROW Z ROW A ROW B ROW C ROW D ROW E ROW F PMC2IO5 PMC2IO4 PMC2IO3 PMC2IO2 PMC2IO1 PMC2IO10 PMC2IO9 PMC2IO8 PMC2IO7 PMC2IO6 PMC2IO15 PMC2IO14 PMC2IO13 PMC2IO12 PMC2IO11...
  • Page 38 Functional Description CP690HS This page has been intentionally left blank. Page 2 - 12 ID 20955, Rev. 05...
  • Page 39 CP690HS Installation Chapter Installation ID 20955, Rev. 05 Page 3 - 1...
  • Page 40 Installation CP690HS This page has been intentionally left blank. Page 3 - 2 ID 20955, Rev. 05...

  • Page 41: Safety Requirements

    Installation Installation The CP690HS has been designed for easy installation. However, the following standard pre- cautions, installation procedures, and general information must be observed to ensure proper installation and to preclude damage to the board, other system components, or injury to per- sonnel.

  • Page 42: Cp690Hs Initial Installation Procedures

    CP690HS CP690HS Initial Installation Procedures The following procedures are applicable only for the initial installation of the CP690HS in a sys- tem. Procedures for standard removal are found in their respective chapters. To perform an initial installation of the CP690HS in a system proceed as follows: 1.

  • Page 43: Standard Removal Procedures

    Warning! Care must be taken when applying the procedures below to ensure that neither the CP690HS nor system boards are physically damaged by the application of these procedures. 2. Disconnect any interfacing cables that may be connected to the board.

  • Page 44: Installation Of Cp690Hs Peripheral Devices

    PMC Module Installation 1. Place the EMC gasket on the bezel of your PMC module. 2. Push the PMC bezel into the window of the front panel of the CP690HS and plug the con- nectors together. 3. Use four screws (M2.5 x 6mm) to fix the board.

  • Page 45: Compactpci Signaling Voltage

    CP690HS Installation 3.4.1.1 CompactPCI Signaling Voltage The primary side of the PCI-to-PCI bridge, i.e. the CompactPCI side, has buffers either for 3.3V or 5V signaling and is not selectable by the user. 3.4.1.2 PMC Signaling Voltage The secondary (PMC) side of the PCI-to-PCI bridge may be configured either for a 3.3V or a 5V signaling environment.
  • Page 46 Installation CP690HS This page has been intentionally left blank. Page 3 - 8 ID 20955, Rev. 05...
  • Page 47 CP690HS Configuration Chapter Configuration ID 20955, Rev. 05 Page 4 - 1...
  • Page 48 Configuration CP690HS This page has been intentionally left blank. Page 4 - 2 ID 20955, Rev. 05...

  • Page 49: Jumper Settings

    The secondary side of the PCI-to-PCI bridge (the PMC side) may be configured either for a 3.3V or a 5V signalling environment. Configuration is effected by setting the jumpers (zero ohm resistors) R72 or R71. Figure 4-1: Jumpers on the CP690HS 3.3V Table 4-1: Jumpers Settings...
  • Page 50 Configuration CP690HS This page has been intentionally left blank. Page 4 - 4 ID 20955, Rev. 05...
  • Page 51 CP690HS Hot Swap Chapter Hot Swap ID 20955, Rev. 05 Page 5 - 1...
  • Page 52 Hot Swap CP690HS This page has been intentionally left blank. Page 5 - 2 ID 20955, Rev. 05...

  • Page 53: Technical Background Of Compactpci Hot Swap

    CP690HS Hot Swap Hot Swap Technical Background of CompactPCI Hot Swap In many modern application systems downtime is costly and/or unacceptable. Server applica- tions, telecommunications networks and automated systems requiring continuous monitoring call for a system design in which a single card can be inserted or extracted without affecting the rest of the system.

  • Page 54: The Hot Swap Backplane

    Hot Swap CP690HS 5.1.1.1 The Hot Swap Backplane The hot swap backplane has staggered pins to ensure defined power sequencing. Figure 5-1: Illustration of Staggered Pinning on the Hot Swap Backplane BACKPLANE BOARD Step 3 Step 2 Step 1 EARLY POWER *...

  • Page 55: The System Host (System Controller)

    CP690HS Hot Swap 5.1.1.2 The System Host (System Controller) The System Controller must have the possibility to utilize the special signals defined by the CompactPCI hot swap specification. If a high-availability system is used, it must additionally be able to control the hardware connection with the peripheral boards (Hardware Connection Con- trol).

  • Page 56: Design Implementation On Cp690Hs

    5.2.1 Power Ramping On the CP690HS, a special hot swap controller is used to ramp up the supply voltage of the PMC modules (Back-End Power). This is done to avoid transients on the 3.3V and the 5V pow- er supplies from the hot swap system. When the power supply is stable, the hot swap controller generates a reset on the PMC slots to put the devices into a definite state.

  • Page 57: Hot Swap Register Bits

    CP690HS Hot Swap Table 5-2: Hot Swap Register Bits SIGNAL ON PERICOM PI7C8154B GPIO[2] GPIO[3] GPIO[0] GPIO[1] Warning! GPIO[2:3] have to be configured as inputs. A different configuration may dam- age your bridge device. ID 20955, Rev. 05 Page 5 - 7...

  • Page 58: Programming The Gpios

    Hot Swap CP690HS Figure 5-2: Hot Swap State Machine Power on Slot empty EXT: 0 EXT: 0 INS: 0 INS: 0 ENUM#: 1 ENUM#: 1 DISCONNECT#: 1 DISCONNECT#: 1 LED#: 1 LED#: 1 HANDLE: closed Handle: open EIM: 0 EIM: 0...

  • Page 59: Gpio Input Data Register - Offset 67H

    CP690HS Hot Swap Table 5-3: GPIO Output Enable Control Register - Offset 66h Dword BIT NAME DESCRIPTION 19:16 GPIO output R/W1TC The gpio<3:0> output enable control enable write-1-to-clear. Writing 1 to any of these bits configures the cor- write-1-to-clear responding gpio<3:0> pin as an input only; that is, the output driver is tristated.

  • Page 60: Gpio Output Data Register - Offset 65H

    Hot Swap CP690HS 5.2.6.3 GPIO Output Data Register - Offset 65h This section describes the GPIO output data register. Dword address = 64h Byte enable p_cbe_1<3:0> = xx0xb Table 5-5: GPIO Output Data Register - Offset 65h Dword BIT NAME...
  • Page 61 CP690HS Power Considerations Chapter Power Considerations ID 20955, Rev. 05 Page 6 - 1...
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  • Page 63: System Power

    CP690HS system environment. CP690HS Voltage Ranges The CP690HS board itself has been designed for optimal power input and distribution. Still it is necessary to observe certain criteria essential for application stability and reliability. The table below indicates the absolute maximum input voltage ratings that must not be exceed- ed.

  • Page 64: Backplane Requirements

    Non-industrial ATX PSUs require a greater minimum load than a single CP690HS is capable of creating. When a PSU of this type is used, it will not power up correctly and the CP690HS may hang up. The solution is to use an industrial PSU or to add more load to the system.

  • Page 65: Voltage Ramp

    6.4.3 Rise Time Diagram The following figure illustrates an example of the recommended voltage ramp of a CompactPCI power supply for all Kontron boards delivered up to now. Figure 6-1: Voltage Ramp of the CP3-SVE180 AC Power Supply ID 20955, Rev. 05...

  • Page 66: Recommended Operating Conditions

    Non-industrial ATX PSUs require a greater minimum load than a single CP690HS is capable of creating. When a PSU of this type is used, it will not power up correctly and the CP690HS may hang up. The solution is to use an industrial PSU or to add more load to the system.

  • Page 67: Power Consumption Of The Cp690Hs

    Maximum Allowable Power Consumption of PMC Modules The following table indicates the total power consumption of both PMC modules that is permit- ted in order to be used on the CP690HS. Overcurrent security for the PMC modules is provided by the power controller.
  • Page 68 Power Considerations CP690HS This page has been intentionally left blank. Page 6 - 8 ID 20955, Rev. 05...
  • Page 69 CP690HS System Considerations Chapter System Considerations ID 20955, Rev. 05 Page 7 - 1...
  • Page 70 System Considerations CP690HS This page has been intentionally left blank. Page 7 - 2 ID 20955, Rev. 05...
  • Page 71 System Considerations System Considerations It is the responsibility of the system integrator to ensure that sufficient air flow or cooling is pro- vided for proper operation of the CP690HS and associated PMC modules. ID 20955, Rev. 05 Page 7 - 3...
  • Page 72 System Considerations CP690HS This page has been intentionally left blank. Page 7 - 4 ID 20955, Rev. 05...
  • Page 73 CP690HS CP-RIO6-90 Appendix CP-RIO6-90 ID 20955, Rev. 05 Page A - 1...
  • Page 74 CP-RIO6-90 CP690HS This page has been intentionally left blank. Page A - 2 ID 20955, Rev. 05...

  • Page 75: Introduction

    CP-RIO6-90 CP-RIO6-90 Introduction The CP-RIO6-90 rear I/O transition module has been designed for use only with the CP690HS 6U CompactPCI board from Kontron and enables the user to connect up to two PIM modules to the CP690HS. The CP-RIO6-90 is plugged in from the back of the system into the backplane connectors rP3 and rP5 in line with the CP690HS.

  • Page 76: Cp-Rio6-90 Front Panel

    CP-RIO6-90 CP690HS CP-RIO6-90 Front Panel Figure A-2: CP-RIO6-90 Front Panel Page A - 4 ID 20955, Rev. 05...

  • Page 77: Cp-Rio6-90 Board Layout

    CP690HS CP-RIO6-90 CP-RIO6-90 Board Layout Figure A-3: CP-RIO6-90 Board Layout PIM 2 PIM 1 ID 20955, Rev. 05 Page A - 5...

  • Page 78: Module Interfaces

    CP-RIO6-90 CP690HS Module Interfaces A.5.1 PIM Interfaces Up to two PIM modules can be connected to the CP-RIO6-90 via the four 64-pin, female connec- tors J10, J14, J20, J24. The following tables indicate the pinouts of the PIM connectors. Table A-1: PIM1 Connectors Jn0 (J10) and Jn4 (J14) Pinouts...
  • Page 79 CP690HS CP-RIO6-90 Table A-2: PIM2 Connectors Jn0 (J20) and Jn4 (J24) Pinouts Jn0 (J20) Jn4 (J24) SIGNAL SIGNAL SIGNAL SIGNAL PIM2[01] PIM2[02] PIM2[03] PIM2[04] RIO_5V PIM2[05] PIM2[06] PIM2[07] PIM2[08] RIO_3.3V PIM2[09] PIM2[10] PIM2[11] PIM2[12] PIM2[13] PIM2[14] PIM2[15] PIM2[16] PIM2[17] PIM2[18]...

  • Page 80: Compactpci Rear I/O Interface On The Cp-Rio6-90 Module

    CP-RIO6-90 CP690HS A.5.2 CompactPCI Rear I/O Interface on the CP-RIO6-90 Module The CP-RIO6-90 is equipped with two female CompactPCI rear I/O connectors, J3 and J5. Figure A-4: CompactPCI Rear I/O Connectors J3 and J5 Note: Pinrow F: GND A B C D E...

  • Page 81: Compactpci Rear I/O Connector J3 Pinout

    CP690HS CP-RIO6-90 The following tables provide the pinouts of the CompactPCI rear I/O connectors, J3 and J5. The same pinouts apply to the matching rear I/O connectors rP3 and rP5 located on the backplane. Table A-3: CompactPCI Rear I/O Connector J3 Pinout...

  • Page 82: Compactpci Rear I/O Connector J5 Pinout

    CP-RIO6-90 CP690HS Table A-4: CompactPCI Rear I/O Connector J5 Pinout PMC2_IO[05] PMC2_IO[04] PMC2_IO[03] PMC2_IO[02] PMC2_IO[01] PMC2_IO[10] PMC2_IO[09] PMC2_IO[08] PMC2_IO[07] PMC2_IO[06] PMC2_IO[15] PMC2_IO[14] PMC2_IO[13] PMC2_IO[12] PMC2_IO[11] PMC2_IO[20] PMC2_IO[19] PMC2_IO[18] PMC2_IO[17] PMC2_IO[16] PMC2_IO[25] PMC2_IO[24] PMC2_IO[23] PMC2_IO[22] PMC2_IO[21] PMC2_IO[30] PMC2_IO[29] PMC2_IO[28] PMC2_IO[27] PMC2_IO[26]...

  • Page 83: Technical Specifications

    CP690HS CP-RIO6-90 Technical Specifications Table A-5: CP-RIO6-90 Main Specifications CP-RIO6-90 SPECIFICATIONS CompactPCI Rear I/O Two CompactPCI rear I/O connectors, J3 and J5 Interfaces PIM Interface Four onboard, 64-pin, female PIM connectors: PIM1: J10 and J14 • PIM2: J20 and J24 •...
  • Page 84 CP-RIO6-90 CP690HS This page has been intentionally left blank. Page A - 12 ID 20955, Rev. 05...

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