Kemplex SF. 500 Instruction Manual
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Kemplex SF. 500 Instruction Manual

Dough sheeter
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INSTRUCTION MANUAL
Dough Sheeter
SF. 500 - SF. 600

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Summary of Contents for Kemplex SF. 500

  • Page 1 INSTRUCTION MANUAL Dough Sheeter SF. 500 - SF. 600...

  • Page 3: Table Of Contents

    Routine stopping of machine ..................25 Emergency stop....................... 26 Starting the machine again after a manual emergency stop..........26 5.10 Switching off the machine ....................26 Chapter 6 Maintenance ........................27 Routine maintenance....................... 27 Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 4 Chapter 7 Machine scrapping ......................30 Qualifications of operator....................30 Disconnecting the machine .....................30 Disconnection procedure....................30 Residual risks after machine disconnection ..............31 Disposal of waste electric and electronic equipment ............31 Chapter 8 List of attached documentation..................32 Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 5: Chapter 1 General Information

    No part of this manual can be reproduced or photocopied without the prior written permission of KEMPLEX s.r.l. Permission to use this documentation has only be given to the customer to whom the manual has been supplied as part of the machine's equipment and only for the purpose of installation, operation and maintenance of the machine to which the manual refers.

  • Page 6: Conventions

    KEMPLEX s.r.l. reserves the right to introduce technical modifications or improvements both to the documentation and to the machines without prior notice. Modifications and improvements may also concern other machines of the same model described in this manual, but which have a different serial number.

  • Page 7: Manufacturer Identification Details

    Machine identification details Type: Dough Sheeter Model: SF. 500 - SF. 600 Serial no.:________________ Year of manufacture:_______________ Fig. 1.1 Data plate EC declaration of conformity See Allegato 3 EC declaration of conformity. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 8: Guarantee

    Assembly of the machine in conditions different from those specified in Chapter 4 Installation. • Connections which fail to comply with the specifications given in Chapter 4 Installation. • Use of non-original spare parts or parts not specified by the manufacturer. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 9: Use Of The Manual

    The manual should be handed over to the purchaser of the machine if this is sold to someone else. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 10: Description Of The Machine

    Improper use means any operation not expressly stated in th Intended use a pag. 6, in particular: • Operating the machine in an explosive environment. • Operating the machine in a flammable environment. • Washing the machine control area with jets of water. Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 11 The machine is composed of the following principal components: 1. Base 2. Operating controls. 3. Conveyor Belts 4. Sheeting cylinders 5. Scrapers 6. Dough thickness selection handle 7. Pastry tray Fig. 1.2 Overall view of machine Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 12 NOTE The manufacturer will not be liable for any damage or injury to persons, animals or things caused by non-observance of the safety rules and/or recommendations given in the documentation supplied. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 13: Qualifications Of Personnel

    Fig. 1.2 Overall view of machine, Chapter 7 Machine scrapping. NOTE The manufacturer will not be liable for damage or injury to persons, animals or things resulting from the action of unqualified operators. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 14: Safeguards

    , which are in turn fixed to the safety grille (Fig. 1.3 Fixed and moveable guards a pag. 10). If the operator raises the protection grille the cams turn and energise the relevant microswitch which controls a Machine Stoppage. Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 15 All the electrical power parts and those with dangerous voltage are contained in the electrical box protected to IP54, in compliance with the CEI EN 60204-1 standard. The control and power supply voltages for all the accessible parts are 12 and 24V; moreover Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 16: Hazardous Areas And Residual Risks

    Protective gloves. NOTE The manufacturer will not be liable for damage or injury to persons, animals or things resulting from non-compliance with the safety rules or from the recommended PSE not being worn. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 17: Chapter 2 Machine Specifications

    640x1750x1010 640x1960x1010 640x2250x1010 (mm) Weight (kg) Other technical characteristics Roller Lengths (mm). SF. 500 Cylinder Diameter (mm) Cylinder Range (mm) 0/35 Roller Lengths (mm). SF. 600 Cylinder Diameter (mm) Cylinder Range (mm) Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 18 More than 1 s should elapse between two consecutive voltage drops. Liability NOTA The manufacturer will not be liable for defects, breakdowns or malfunctioning arising from the non-compliance with the power supply values stated. Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 19 • adjust the scraper • tighten the screw • re hook the spring to the screw The scraper facilitates the movement of the dough from one conveyor belt to the other Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 20: Chapter 3 Operator Interface

    Manual control lever for reverse This lever reverses the direction of the conveyors motion. and sheeting rollers. Rotate the lever to increase or decrease the Sheet thickness selection lever. distance between the sheeting rollers. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 21: Chapter 4 Installation

    Qualifications of operator The installation of the machine should only be carried out by trained, qualified and authorised personnel after having read and understood the information given in this manual. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 22: Transport

    Check that the hoisting cables or ropes are equipped with bell and have the label which contains all the manufacturer's details and that the lifting capacity is clearly stated. Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 23 The following equipment is required to hoist the machine : • Crane / bridge crane with adequate lifting capacity. • Lift truck • Rope Ø 20 type "RR" with textile core. • Safety hook type BK-10. • Lifting brackets. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 24: Preliminary Operations

    If storage exceeds 3 months the box pallets should be stored inside, sheltered from bad weather and protected from excessively high or low temperatures. • If the machine is unpacked, it should be covered in order to prevent the build-up of dust and dirt. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 25: Installation

    2. Control the direction of motion of the conveyors: verify that when the joystick is shifted to the left the conveyors move towards the left and vice versa; 3. If the rotating direction is the opposite to the direction of the joystick, simply swap over the Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 26 Make sure that the values of your mains electricity supply comply with the power specifications of the machine. Electrical hazards. Make sure the machine is adequately earthed before making any other connection to the mains power supply. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 27: Testing

    Should a problem arise, when the machine is running, for which no instructions are given in this manual, please contact the Technical After Sales Service (see 1.5 Manufacturer identification details a pag. 3). Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 28: Chapter 5 Machine Operation

    The control station of the machine is located in front of the control panel. From this position the operator controls all the working parameters. NOTE While the machine is running, access to the working area of the machine is strictly forbidden. Fig. 5.1 Work station Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 29: Operating Modes

    5. Adjust the sheet thickness using the lever Routine stopping of machine Stopping procedure: 1. Make sure the work cycle is finished. 2. Turn the main on-off switch to position O. (see Chapter 4 Installation a pag. 17). Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 30: Emergency Stop

    To switch the machine off: 1. Turn the knife-switch situated upstream from the outside power supply cable to position "O". NOTE Always clean the machine and the working area at the end of the working cycle. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 31: Chapter 6 Maintenance

    Clean the machine at the end of each shift. • The cleaning of the machine keeps the most delicate parts in good working order and helps to spot any loosening of parts and any abnormal wear and tear. Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 32 Clean with a soft dry cloth. Electrical parts Clean using a vacuum cleaner. Frequency of cleaning Frequency Parts to be cleaned Weekly Control panels Monthly Motors Monthly Electrical components Monthly Steel structural work parts Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 33: Scheduled Servicing

    Frequency Method Emergency stop button Every 40 working hours Check the correct operation Regular controls and lubrication Name of parts to inspect Frequency Procedure Chains and gearing monthly Grease Jack monthly Grease Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 34: Chapter 7 Machine Scrapping

    3. Remove the following parts: a. Electrical and electronic components. b. Non-metallic parts and components. 4. If the machine is moved to another location, refer to 4.3 Transport a pag. 18. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 35: Residual Risks After Machine Disconnection

    ATTENTION The materials used for building the machine are non-biodegradable. The machine must therefore be taken to an authorised scrap yard for disposal. Dough Sheeter Mod. SF. 500 - SF. 600...

  • Page 36: Chapter 8 List Of Attached Documentation

    Chapter 8 - List of attached documentation List of attached documentation Chapter 8 Allegato 1 Spare parts Allegato 2 Wiring diagram Allegato 3 EC declaration of conformity Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 37 Chapter 8 - List of attached documentation Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 38 Belt tension rod Motor support Electric motor Motor fulcrum pin Motor pulley Side closing panel Pedal Pedal lever Microswitch to invert pedal movement Table fulcrum rod Pedal control guard Side closing panel Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 39 Chapter 8 - List of attached documentation Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 40 L.H belt drive cylinder Protection grid Mobile cylinder Fixed cylinder Idle pinion Lower scraper Limit switch sector lever Lower scraper tension spring Scraper location sector Spacer Pinion Z=16 3/8" V belt A58 Pulley Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 41 Chapter 8 - List of attached documentation Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 42 Side closing panel Support Support Bearing 6202 2RS Pedal Pedal lever Microswitch to invert pedal movement Clutch unit Locking disk Crown Disk pushing washer Spring Pedal control guard Front side closing panel Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 43 Chapter 8 - List of attached documentation Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 44 Lower scraper Manual movement reverse control rod Lower scraper tension spring Manual control knob Scraper location sector Idle pinion Z=15 Spacer Limit switch sector lever Double pinion Z=17 3/8" V belt A 61 Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 45 Chapter 8 - List of attached documentation Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 46 Chapter 8 - List of attached documentation Schemi elettrici SF.500 - SF.600 Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 47 Chapter 8 - List of attached documentation Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 48 Chapter 8 - List of attached documentation Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 49 Chapter 8 - List of attached documentation Dough Sheeter Mod. SF. 500 - SF. 600...
  • Page 50 • EN 418: Safety of machinery. Emergency stop equipment. • EN 50081-2, EN 55011, EN 50082-2: Concerning electromagnetic compatibility. Thiene, ________________ Legal Representative (Name and Surname) _________________________ Dough Sheeter Mod. SF. 500 - SF. 600...

This manual is also suitable for:

Sf. 600

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