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INSTRUCTION MANUAL
VIS SETTER Feeder
AUTO SCREW FEEDER Unit
Model MK-3150V(NEW)
Model MK-3110V(NEW)
FUDOC-010210

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Summary of Contents for Fujitec VIS SETTER MK-3150V NEW

  • Page 1 INSTRUCTION MANUAL VIS SETTER Feeder AUTO SCREW FEEDER Unit Model MK-3150V(NEW) Model MK-3110V(NEW) FUDOC-010210...
  • Page 2: Table Of Contents

    At this time our sincere thanks for your purchase of the Fujitec "VIS SETTER" Screw Feeder (MK-3150V(NEW),MK-3110V(NEW)). To ensure safe operation, please read this instruction manual carefully before use. Also be sure to always read the "Safety Precautions" before attempting use.
  • Page 3: 1.Safety Precautions

    Safety precautions Always follow the instructions below To ensure correct operation, always read these "Safety precautions" before attempting to use the machine. The following cautionary points are "Warnings" and "Cautions" intended to prevent unforeseen accidents that are a hazard to the operator and others around him as well as causes of material damage or loss.
  • Page 4 WARNING   WARNING   WARNING   WARNING   ●Do not alter or modify any part of this unit. Only authorized repair personnel are allowed to disassemble or repair this unit. Attempting this on your own may cause fire, electrical shock, or injury. Note: Consult your dealer if repairs are needed. ●Do not damage the power cord or plug.
  • Page 5: 2.Prat Names And Functions

    2.Prat names and functions 2.Prat names and functions 2.Prat names and functions 2.Prat names and functions 2-1.Operation panel 2-1.Operation panel 2-1.Operation panel 2-1.Operation panel ②Operation Panel ③Feed pressure gauge ④Receptacle ⑤Hose joint ①Power Switch ① Power switch ① Power switch ①...
  • Page 6: Date Entry Pad

    2-2.Date entry pad 2-2.Date entry pad 2-2.Date entry pad 2-2.Date entry pad ② DATA LED ① MODE LED ③ △ button ⑥ ENT button ④ ▽ button ⑤ SEL button ① ① ① ① MODE MODE LED  LED MODE MODE  LED  LED ②...
  • Page 7 ③ ③ ③ ③ △button (PB1) △button (PB1) △button (PB1) △button (PB1) Use this button to increase the mode date value on the display. Data values differ depending on the selected mode. ④ ④ ④ ④ ▼button (PB2) ▼button (PB2) ▼button (PB2) ▼button (PB2) Use this button to decrease the mode data value on the display.
  • Page 8: Main Unit Internal Section

    2-3.Main unit internal section 2-3.Main unit internal section 2-3.Main unit internal section 2-3.Main unit internal section ⑧Motor gear head ⑫Optical sensor switch ③Head limiter ④Gate plate ⑤Hopper ⑩Electrical control ⑥Air unit ①Escapement ⑦Spoon plate ⑪Feed screw hose ②Chute ⑬Solenoid valve ⑨Vibrator ①...
  • Page 9: 3.Accessories

    3.Accessories 3.Accessories 3.Accessories 3.Accessories Part No. Part No. N23102 N250M16P3FA Screw feed signal plug Screw feed hose送り (only for feeder section) Fuse (3A) 4.Points to check before using 4.Points to check before using 4.Points to check before using 4.Points to check before using ・Do not use other than the specified machine screw.
  • Page 10: 5.Preparing For Use

    5.Preparing for Use 5.Preparing for Use 5.Preparing for Use 5.Preparing for Use 5-1.How to install 5-1.How to install 5-1.How to install 5-1.How to install ① Install at a position 200 to 250 mm higter than CAUTION the location where the screw are supplied and be careful not to twist or forcibly bend the feed hose.
  • Page 11: 6.How To Use

    6.How to Use 6.How to Use 6.How to Use 6.How to Use ① Load screws into the hopper up to a level ① Load screws into the hopper up to a level ① Load screws into the hopper up to a level ①...
  • Page 12: 7.Maintenance And Storage

    7.Maintenance and storage 7.Maintenance and storage 7.Maintenance and storage 7.Maintenance and storage 7-1.Maintenance after daily work 7-1.Maintenance after daily work 7-1.Maintenance after daily work 7-1.Maintenance after daily work Before starting maintenance, always turn the power switch OFF. When the unit is not to be used for extended periods, unplug the power cable from the AC outlet.
  • Page 13: Adjustments

    7-3.Adjustment 7-3.Adjustment 7-3.Adjustment 7-3.Adjustment ① Adjusting thescrew head guide height ① Adjusting thescrew head guide height ① Adjusting thescrew head guide height ① Adjusting thescrew head guide height Bolts The screw head guide should be positioned 0.3 to 0.5 mm Bolts higher than screw head.
  • Page 14 ④ Adjusting the photoelectric switch opical axis ④ Adjusting the photoelectric switch opical axis ④ Adjusting the photoelectric switch opical axis ④ Adjusting the photoelectric switch opical axis Check whether the photoelectric switch is aligned correctly and adjust when needed. screw ③ (1) Remove all screws in the hopper. (2) Turn the power ON and check the optical axis position.
  • Page 15: 8.Air Hose Connection

    8.Air Hose Connection 8.Air Hose Connection 8.Air Hose Connection 8.Air Hose Connection Auto Feeder Handy Spool Escapement Switch rod Screw feed User side hose (to From pressure-feed valve The hose connector unit below Solenoid valve the escapement functions as an air blow unit for the auto feeder, and so can do screw Screw feed pressure...
  • Page 16: 10.Operational Timing Diagram

    10.Operation Timing Diagram 10.Operation Timing Diagram 10.Operation Timing Diagram 10.Operation Timing Diagram 7mS or less Power switch T1 or less Photoelectric Light received switch Light interrupted Motor Vibrator 30mS or more 3P metal receptacle open (between Pins 1 and 3) short Solenoid valve Timer (T1) :...
  • Page 17: 11.Troubleshooting

    11.Troubelshooting 11.Troubelshooting 11.Troubelshooting 11.Troubelshooting If a failure or trouble occurs, refer to the troubleshooting guide below to check to the cause and correct the problem. Contact your nearest dealer if unable to solve a problem. (Be sure to consult our dealer about items marked an asterisk (※).) Symptom Troubleshooting Page...
  • Page 18 Symptom Troubleshooting Page 12 Screws are jammed in Remove the jammed screws or Gate does not slide. gate. debris and adjust the gate height Gate coming in contact 12 Adjust the gete height. with chute. After tuming off the power switch Escapement does not Screws are jammed in and compressed air, loosen the...
  • Page 19: 12.Specifications

    12.Specifications 12.Specifications 12.Specifications 12.Specifications   Mode MK-3150V MK-3110V Item Applicable screw types Machine screws, tapping screws, wood screws 2 to 6 mm diameter※, 2 to 8 mm diameter※, Screw size 6 to 25 mm length※ 6 to 50 mm length※ Hopper capacity 450 cc ※...
  • Page 20 Part No. Date of             Yr.    Mo.     Dy. Purchase Dealer where purchased Telephone(      )      ー 1-10-6 Ryoke, Naka-ku, Hamamatsu, Shizuoka, 430-0852, Japan Phone: (81)53-462-3636 Fax: (81)53-462-1818 Ver.03-100102...

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