Wopa SA0061 User Manual
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Wopa SA0061 User Manual

Cattle crush
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User manual
SA0061 Cattle Crush
Version: 09-07-18
User manual
SA0061 Cattle Crush

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Summary of Contents for Wopa SA0061

  • Page 1 User manual SA0061 Cattle Crush Version: 09-07-18 User manual SA0061 Cattle Crush...
  • Page 2 No part of this publication may be reproduced, stored in a search system or published in any form whether electronic, mechanical, by photocopying or recordings or in any other way, without the prior written permission of Wopa Constructiebedrijf B.V. (here also referred to as "Wopa"). Page 2 of 47...

  • Page 3: Introduction

    Version: 09-07-18 Introduction Wopa Constructiebedrijf BV are specialists in the development and manufacture of cattle crushes used by professionals and stockholders for the hoof care and treatment of cows and bulls. Our cattle crushes are developed and manufactured to the highest standards of safety, ease of use, animal welfare and hygiene.

  • Page 4: Guarantee

    The guarantee is subject to the following limitations. The guarantee period for products supplied by Wopa is 12 months from the date on the purchase document. This guarantee is limited to faults in production and materials and therefore does not cover faults due to the exposure to wear of any component of the product.

  • Page 5: Table Of Contents

    User manual SA0061 Cattle Crush Version: 09-07-18 Contents INTRODUCTION ............................... 3 GUARANTEE ..............................4 CONTENTS ..............................5 EC DECLARATION OF COMPLIANCE (COPY) ....................7 SUMMARY OF SYMBOLS USED ........................8 PICTOGRAMS ..............................9 TECHNICAL INFORMATION........................10 DESCRIPTION OF THE INSTALLATION ....................11 2.1.
  • Page 6 User manual SA0061 Cattle Crush Version: 09-07-18 LIST OF ILLUSTRATIONS 1: O SA0061 ......................11 IGURE VERVIEW OF ..............14 IGURE VERVIEW OF MAIN ELECTRICAL COMPONENTS ..............15 IGURE VERVIEW OF MAIN ELECTRICAL COMPONENTS ..................... 16 IGURE YDRAULIC COMPONENTS 4: D (SA0061) ....

  • Page 7: Ec Declaration Of Compliance (Copy)

    User manual SA0061 Cattle Crush Version: 09-07-18 EC declaration of compliance (copy) Wopa Constructiebedrijf B.V. Rector Hulshofstraat 10 7135 JV Harreveld Nederland : +31-(0)544 372415 : +31-(0)544 372445 E-mail: info@wopa.com Website:www.wopa.com hereby declare under our own responsibility that the following product:...

  • Page 8: Summary Of Symbols Used

    User manual SA0061 Cattle Crush Version: 09-07-18 Summary of symbols used The following symbols are used in connection with all actions where there exists a hazard to the user and/or technician and where caution is required. Note! Hazard: High voltage!

  • Page 9: Pictograms

    User manual SA0061 Cattle Crush Version: 09-07-18 Pictograms A number of pictograms and warning notices have been applied to the equipment to alert users to potential risks. Pictogram Description Location Type plate On the machine frame   Read the user manual ...

  • Page 10: Technical Information

    User manual SA0061 Cattle Crush Version: 09-07-18 1. Technical information SA0061 General Ambient temperature during operation - 10 to 35 ˚C Noise generation < 75 dB(A) Maximal dimensions of product Length 3515 Width, 1500 kg shaft 1760 Width, 1600 kg shaft...

  • Page 11: Description Of The Installation

    2.1. Description of main components of the SA0061 FUNCTION  The SA0061 has been specially developed for the care of the hooves of dairy and beef cattle.  Version SA0061 is provided with a shaft with a drawbar and is suitable for transport on the public highway.
  • Page 12 User manual SA0061 Cattle Crush Version: 09-07-18 Main components of SA0061: Figure 1 Component Description Section Front gate The front gate can be set hydraulically in three  different positions: Fully open: the animal can walk out of the front ...

  • Page 13: Electrical System

    User manual SA0061 Cattle Crush Version: 09-07-18 2.2. Electrical system FUNCTION The electrical system supplies power to the hydraulic unit, the lighting and the  electrical sockets.  See the circuit diagram for further details on the layout and operation of the electrical installation.
  • Page 14 User manual SA0061 Cattle Crush Version: 09-07-18 Figure 2a Overview of main electrical components Page 14 of 47...
  • Page 15 User manual SA0061 Cattle Crush Version: 09-07-18 Figure 3b Overview of main electrical components Page 15 of 47...

  • Page 16: Hydraulic Installation

    User manual SA0061 Cattle Crush Version: 09-07-18 2.3. Hydraulic installation FUNCTION Various functions are powered using the hydraulic installation.  See the hydraulic circuit diagram for a detailed description of the system.   The location of control equipment on your machine may differ from the photograph below.
  • Page 17 User manual SA0061 Cattle Crush Version: 09-07-18 The installation consists of the following components Figure 4 Component Description Section/l ocation Right valve case Various functions are controlled using valves.  Left valve case Various functions are controlled using valves. ...

  • Page 18: Safety

    User manual SA0061 Cattle Crush Version: 09-07-18 3. Safety 3.1. General The guarantee will lapse and no liability will be accepted in the event of damage  caused by repairs and/or modifications not authorised by the supplier.  In the event of faults please contact the supplier.

  • Page 19: During Normal Use

    User manual SA0061 Cattle Crush Version: 09-07-18 3.2. During normal use  Check before commencing operations that no work is being carried out on the installation and that it is ready for use. Unauthorised persons must not enter the operational area of the installation. It ...

  • Page 20: Installation

    Place the machine on a level, stable and non-slippery surface. Take account of the instructions in section 3when carrying out any activity.  Failure to follow these may lead to serious injury. Figure 5: Details of conversion from transport set-up to working set-up (SA0061) Page 20 of 47...

  • Page 21: Connect The Machine

    User manual SA0061 Cattle Crush Version: 09-07-18 No.: Action Outcome What to do Tip the nose wheel  Ensure that the crush is resting on the downwards and nose wheel. manoeuvre the crush into the desired position. Remove the clamps ...

  • Page 22: Preparing For Transport

    It is essential that all locking equipment is correctly installed.  4.4. Lifting NOTE  The crush must be lifted only with the appropriate lifting eyes/pins.  Use only the lifting beam intended for the SA0061. Page 22 of 47...

  • Page 23: Operation

    User manual SA0061 Cattle Crush Version: 09-07-18 5. Operation NOTE Take account of the instructions in section 3when carrying out any activity.  Failure to follow these may lead to serious injury. 5.1. Starting up No.: What to do Action Outcome Switch on the power.

  • Page 24: Emergency Stop

    User manual SA0061 Cattle Crush Version: 09-07-18 5.2. Emergency stop NOTE The emergency stop button must always be pressed in in the event of an  emergency. All motions will cease following operation of the emergency stop button and ...

  • Page 25: Operating Switches

    User manual SA0061 Cattle Crush Version: 09-07-18 5.3. Operating switches Right hand side of the crush Emergenc Work lamps on Work lamps off Front lamps Rear lamps All lamps Activate 24V motor (keep pressed in) Left side hand side of the crush:...
  • Page 26 User manual SA0061 Cattle Crush Version: 09-07-18 Photocell (optional) Operation of switch Photocell on Photocell off Page 26 of 47...

  • Page 27: Hydraulic Control Levers

    User manual SA0061 Cattle Crush Version: 09-07-18 5.4. Hydraulic control levers Page 27 of 47...

  • Page 28: Mover Control

    User manual SA0061 Cattle Crush Version: 09-07-18 5.5. Mover control NOTE When using the mover always check that there are no obstacles, persons  or animals in the vicinity of the crush. Maintain a suitable separation distance when operating the mover.

  • Page 29: Operation

    User manual SA0061 Cattle Crush Version: 09-07-18 5.6. Operation What to do Action Outcome Check that the crush See sections 5.1 and 5.2.  is ready for use. Place the front gate Open the front gate so that the head ...

  • Page 30: Hook Up The Front Leg

    User manual SA0061 Cattle Crush Version: 09-07-18 5.7. Hook up the front leg. NOTE To avoid injury to the front leg the rope must be applied correctly (see  Figure 7). Avoid pulling the foreleg too tightly up to the block! Pulling the foreleg too ...

  • Page 31: Use Of The 24V Motor

    User manual SA0061 Cattle Crush Version: 09-07-18 5.8. Use of the 24V motor CAUTION!  Always disconnect the machine from the power supply by pulling out the plug.  Do not use the 24V motor for hoof trimming. This motor is intended for brief and limited use, for example when spraying something to clean it.

  • Page 32: Maintenance

    User manual SA0061 Cattle Crush Version: 09-07-18 6. Maintenance CAUTION! Always disconnect the machine from the power supply by disconnecting the  plug(s). Ensure that the disconnected plug is always visible to the fitter. Always check that the accumulator is depressurised.

  • Page 33: Maintenance Diagram

    User manual SA0061 Cattle Crush Version: 09-07-18 6.1. Maintenance diagram The diagram below shows the maintenance activities to be carried out. Activity Note section General Check on panic locks and Renew where damage is visible. hooks. Check ropes and chains.

  • Page 34: Clean The Machine

    User manual SA0061 Cattle Crush Version: 09-07-18 6.2. Clean the machine. EXPLANATION A high-pressure cleaner may be used for cleaning.  Avoid bearings, winches, motors and electrical components when cleaning  with a high-pressure cleaner. Spraying in these areas may result in a sharp reduction in service life.

  • Page 35: Lubrication Of Machine

    User manual SA0061 Cattle Crush Version: 09-07-18 6.3. Lubrication of machine DRAW OVERHEAD VIEW Page 35 of 47...
  • Page 36 User manual SA0061 Cattle Crush Version: 09-07-18 VIEW FROM BELOW Page 36 of 47...
  • Page 37 User manual SA0061 Cattle Crush Version: 09-07-18 EXPLANATION The rear gate is slid out with the aid of gas springs fitted to the gate.   To prevent grease entering the gas springs and causing damage, the gate must only be lubricated when it is fully drawn back.

  • Page 38: Brake Adjustment

    User manual SA0061 Cattle Crush Version: 09-07-18 6.4. Brake adjustment. EXPLANATION This instruction applies only where a braked axle is fitted.  Play in the brakes will increase as the brake shoes wear.  Figure 9: Detail of brake adjustment...

  • Page 39: Check Fluid Level/Replace Fluid

    User manual SA0061 Cattle Crush Version: 09-07-18 6.5. Check fluid level/replace fluid. Emptying the accumulator/gauging the fluid level  What to do Action Outcome Retract the cylinders. Put the cylinders in the installation in  their retracted position by operating the valves.
  • Page 40 User manual SA0061 Cattle Crush Version: 09-07-18 Maximal fluid level Top up fluid to here Minimal fluid level Figure 10: Details of filling of hydraulic unit Changing the fluid  What to do Action Outcome Bring the fluid to the See the instruction on "emptying the...
  • Page 41 User manual SA0061 Cattle Crush Version: 09-07-18  The following types of fluid are suitable for use in the hydraulic installation: Supplier Fluid  Castrol  Hyspin AWH-M46  BP  Energol SHF- HV 46  Shell  Tellus T S2 V 46 ...

  • Page 42: Replacement Of Filter

    User manual SA0061 Cattle Crush Version: 09-07-18 6.6. Replacement of filter EXPLANATION Allow the accumulator to empty (Section 6.5)  Ensure that the power cable is disconnected from the socket.   Loosen the bolts and replace the filter. ...

  • Page 43: Checks On Wheels

    User manual SA0061 Cattle Crush Version: 09-07-18 6.7. Checks on wheels EXPLANATION  Raise the wheels from the ground and feel if any play is present.  If play can be detected this must be corrected by a competent person, or otherwise the bearings and seals must be replaced.

  • Page 44: Check The Shaft Bolts

    Figure 13: Details of drawbar bolt torque settings 6.9. Components EXPLANATION  Consult the website at www.wopa.com for information on the available options and the parts available to order. Warning stickers and pictograms are also available from the website. Page 44 of 47...

  • Page 45: Disposal As Waste

    User manual SA0061 Cattle Crush Version: 09-07-18 7. Disposal as waste Oil and components must not be disposed of as domestic waste. When replacing components or oil or at the end of the service life, ensure that all materials are collected and destroyed or reused in a legal and environmentally friendly manner.

  • Page 46: Appendix

    User manual SA0061 Cattle Crush Version: 09-07-18 8. Appendix 8.1. Logbook The logbook must include the following: The annual maintenance work   Major replacements and any accidents  Modifications  Tests on emergency stop buttons and safety features Date:...
  • Page 47 User manual SA0061 Cattle Crush Version: 09-07-18 Date: Carried out by: Description: (authority, (nature of the activities, components replaced) technician) Page 47 of 47...

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