Summary of Contents for MOZELT CoolGen 4
- Page 1 Technical Manual CoolGen 4 Please observe the following safety information and recommendations before start-up !
- Page 2 They are only to be touched in such a way that no components are bent and/or insulation clearances are changed. Avoid touching the electronic elements and contacts. Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 2...
- Page 3 All covers are to be kept closed during operation. Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 3...
-
Page 4: Table Of Contents
3.11 Dimensional Drawings Power Generator Commissioning 4.1 Safety Notes 4.2 Operating instructions 4.3 Operational indicators MFD 4.4 Fault indicators MFD 4.5 Assembly Plan Power Generator 4.6 Mechanical Speed Measurement Shutdown Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 4... -
Page 5: Technical Description
MOZELT does not take any liability for the consequences At present it is available with the output sizes 13, 20 and resulting from inappropriate, negligent or incorrect 30 kW. -
Page 6: Protection Concept, Behaviour In The Case Of Faults
• Open magnetic circuit at the end of the arm on the mobile excavator is highly • Short circuit recommended! Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 6... -
Page 7: Technical Data
(On/Off ratio) within the range 50…100%. Fig.: 1 | General view CG4 Display The release switch to turn the magnet on/off is also attached to this display unit. Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 7... -
Page 8: Generator Drives
With some hydraulic drives, optimum operation is also possible at low speed of the diesel engine. For this, please check the manual of the mobile excavator manufacturer. Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 8... -
Page 9: Assembling
Bosch-Rexroth 23 ccm / Sunfab 25 ccm 12 mm 12 mm T4002 / CG4 20 kW Bosch-Rexroth 23 ccm / Sunfab 25 ccm 11 mm 0 mm Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 9... -
Page 10: Emc Notes Electromagnetic Compatibility
The electrical line connections and plug-in connection (plug / coupling) are matched to the corresponding output of the power generators. In the process, the highest requirements are made on functionality and safety. Please only use original MOZELT spare parts as required. LED Functions Various operating states are in addition indicated on the control card of the power generator via LED. -
Page 11: Control Cable
The discharge time begins after final shutdown of the power generator! Fig.: 8 | Connection control line on the power generator Fig.: 9 | Terminal block Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 11... -
Page 12: Terminal Block
Fault analysis • Operating states (speed, temperature, operating hours, output voltage, etc.) • Oscilloscope function • Firmware updates Fig.: 12 | USB connection on the control card Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 12... -
Page 13: Cable Allocation 230 Volt
MOZELT GmbH & Co. KG Load lifting magnet devices Technical manual: CoolGen 4 3.10 Cable Allocation 230 Volt Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 13... -
Page 14: Dimensional Drawings Power Generator
Spline Shaft: W 30x2x30x14x9g DIN 5480 Fig.: 14 | Power generator CG4 30 kW Fig.: 15 | Power generator CG4 20 kW Fig.: 16 | Power generator CG4 13 kW Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 14... -
Page 15: Commissioning
WARNING deenergized. If this note is not observed severe or even fatal injuries may be caused. Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 15... -
Page 16: Operating Instructions
- of the magnet connecting cable is to be examined for Breakdown indicators on the MFD -. perfect function. Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 16... -
Page 17: Operational Indicators Mfd
Indication: - LED 1 (yellow), „Ready“ - LED 3 (red), „Power off“ Note: Magnet releases the material. Fig.: 19 | MFD signals throwing-off of the material Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 17... - Page 18 Note: - Magnet lifts material. The power generator operates in the sorting mode . Fig.: 20 | MFD signals an activated magnet in the sorting mode Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 18...
-
Page 19: Fault Indicators Mfd
The fault indication can only be cancelled by shutdown of the power generator Fig.: 23 | MFD signals short circuit Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 19... - Page 20 Have the speed checked! LED 5 (steady light), speed of 1650 - 2000 rpm Note: LED 5 (flashing), speed of 2000 - 2350 rpm Fig.: 26 |MFD signals underspeed Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 20...
- Page 21 The fault indication can only be cancelled by shutdown of the power generator. Fig.: 29 | MFD signals insulation fault Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 21...
-
Page 22: Assembly Plan Power Generator
Variant B switch line Control line Magnet line 230 volt Plug-and-socket device Magnet connection line Lifting magnet Fig.: 31 | General view arrangement power supply system CG 4 Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 22... -
Page 23: Mechanical Speed Measurement
Before start of work, verify isolation from power supply! If this is not observed, serious personal injuries with fatal result, severe injuries to health or WARNING considerable damage to property cannot be ruled out! Copyright: MOZELT GmbH & Co. KG, D-47269 Duisburg Edition: August 2014 Rev.: Page 23...
Need help?
Do you have a question about the CoolGen 4 and is the answer not in the manual?
Questions and answers