Table of Contents
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Table of Contents
Summary of Contents for GEISMAR STUMEC RCA
- Page 1 RCA / RCA-T ANGLAIS (pouce) COMBINATION TRACK GAUGE Type RCA-T...
- Page 3 DEAR CLIENT, You have just acquired work equipment from the GEISMAR Group. We thank you for your confidence in us and trust this acquisition will be to your entire satisfaction. The GEISMAR Group would like to draw your special attention to the recommendations contained in this document. Permanent availability of the equipment, and its use under the best safety conditions require regular inspections and maintenance.
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Page 4: Table Of Contents
CONTENTS CHAPTER 1 – SAFETY CHAPTER 5 – SERVICING / MAINTENANCE Introduction Servicing Warnings 5.1.1 List of equipment and accessories essential for servicing Safety and general usage recommendations 5.1.2 Cleaning General safety instructions 5.1.3 Adjusting the flangeway and telescopic holder cursor of the mobile support Specific safety recommendations 1.5.1... -
Page 5: Chapter 1 - Safety
CHAPTER 1 – SAFETY 1.1 Introduction The following is a collection of rules designed for protection of personnel and assets while the machine you have just acquired is in use. Non-respect of these rules can have serious consequences. Everyone concerned by the use, upkeep, storage or keeping of the machine discussed in this manual must be familiar with these rules. -
Page 6: Safety And General Usage Recommendations
1.3 Safety and general usage recommendations Proper training, skills and tools are required to correctly use, maintain and repair this material. The instruction manual, appendices and applicable safety instructions must be thoroughly read and understood prior to any use of the corresponding material, including for maintenance purposes. -
Page 7: General Safety Instructions
1.4 General safety instructions • The operator and his environment To reduce risk of accident or injury, it is indispensable to have the equipment required on-site or for use of equipment. In the event of use of auditory protection, the site safety recommendations must be strictly respected. It is important for the user to be in the physical and mental shape required for safe use of the material. -
Page 8: Specific Safety Recommendations
1.5 Specific safety recommendations 1.5.1 Transport and storage Handle with care, avoid shocks, use appropriate equipment. Only carry the gauge using the transport handle. Never transport the equipment in a vehicle without first carefully fastening the gauge to immobilise it. Respect the storage recommendations;... -
Page 9: Icons
1.5.3 Icons Icons must be present on the equipment at the location indicated. If one is missing or has deteriorated, another must be ordered immediately and installed in its place. If a component bearing a label has been replaced, make sure a new label is placed on the replacement part. Reference: N°... -
Page 10: Chapter 2 - Description Of The Machine
The measurements are read through windows. The legs of the RCA gauge are electrically insulated and therefore they do not interfere with the track signals. Electrical resistance is greater than 1000M . There is a transport handle for easy transport. -
Page 11: Overview
2.2 Overview Ref. Description Fixed support Flangeway reading window Frame Transport handle Superelevation reading window Track gauge reading window Guard rail to frog reading window (and guard rail to guard rail if equipped) Turning knob Telescopic holder Mobile support Mobile lug Turning knob Spirit level Hand lever... -
Page 12: Technical Characteristics
2.3 Technical characteristics (for 56" ½ track) - Track gauge………………………………………………….. inches 56" ½* - Measurement beneath the running rail ………………………. inches 5/8" ** - Diameter of support stops (fixed stop and flangeway)………. inches 5/8" - Diameter of support stops (telescopic support)………………. inches 13/16"... -
Page 13: Location Of The Machine In The Loading Gauge
2.4 Location of the machine in the loading gauge The diagram below shows the dimensions of the measurement apparatus (for 56" track) in relation to the UIC 505-1 low loading gauge (track with nominal ½ displacement of 56" ½ 5" 13/16 5"... -
Page 14: Chapter 3 - Installation - Starting
CHAPTER 3 – INSTALLATION – STARTING 3.1 Introduction So that use of the equipment complies with the safety rules stated in §1.3 “Safety and general usage recommendations” and §1.4 “General safety instructions” it is indispensable for the equipment to be installed and started up in accordance with the steps described in §3.4 to §3.7. 3.2 Description of the equipment The mobile support Fig.⑦... -
Page 15: Checking The Adjustment Of The Superelevation
3.3 Checking the adjustment of the superelevation Before use, the gauge’s superelevation measurement system must be checked by reversal. Do this as follows: ➊ Place the gauge on a track with low elevation (less than 20 mm). ➋ Place the bubble in the centre of the spirit level Fig.① using the adjusting button Fig.③ and read the value displayed on the graduated scale Fig.②. -
Page 16: Track Measurement System Calibration And Certificate
3.5 Track measurement system calibration and certificate This measurement equipment must be inspected annually. Geismar has metrological resources and can provide a certificate of compliance. Regular calibration checks are carried out during routine maintenance operations. They must be performed while making measurements using the measuring apparatus at specific locations where the geometry is already known. -
Page 17: Chapter 4 - Use
CHAPTER 4 – USE ≈ 3040 " mm / 120 4.1 Conditions of use WORK AREA 4.1.1 Work area and operator position The operator work area is situated within the two vertical limits (between the two rails), defined by the UIC 505-1 loading gauge (Cf. §2.4 "Location of the machine in the loading gauge"). -
Page 18: Placing The Gauge On The Track
4.2.2 Placing the gauge on the track The gauge must be on a fixed support Fig.① and a mobile support Fig.③ lying directly on the rails. Do this as follows: ➊ Place the fixed support Fig.① on the first rail. ➋... -
Page 19: Measuring The Superelevation
4.2.5 Measuring the back-to-back space (guard rail to guard rail) - Place the gauge on the track (refer to §4.2.2 “Placing the gauge on Back-to-back the track”). space value - Flatten the fixed lug Fig.④ of the flangeway measurement "L2" against the guard-rail. -
Page 20: Storage
4.3 Storage General storage recommendations During periods when the equipment is not in use, it is indispensable to store it properly in order to keep it in good working order. Poorly-stocked equipment may deteriorate when recommissioned. Il is also important for the personnel responsible for storage operations to take great care during storage, and to carefully follow the recommendations. -
Page 21: Chapter 5 - Servicing / Maintenance
CHAPTER 5 – SERVICING / MAINTENANCE 5.1 Servicing Proper training, skills and tools are required to correctly use, maintain and repair this material. This equipment may only be serviced and repaired by skilled personnel with a thorough knowledge of general metrology. Any malfunction or fault must give rise to a metrological inspection. -
Page 22: Adjusting The Flangeway And Telescopic Holder Cursor Of The Mobile
5.1.3 Adjusting the flangeway and telescopic holder cursor of the mobile support For translation guidance of the telescopic holder and flangeway cursor, there must be functional clearance between the frame of the gauge Fig.① and the former. This clearance can be adjusted via 2 bolts Fig.④ but must remain minimal for the mechanism to function properly. -
Page 23: Maintenance
5.2 Maintenance 5.2.1 Preventive maintenance schedule FREQUENCY Every Every COMPONENTS TYPE OF OPERATION Before After Every Malfunction each use each use week hours hours Inspection of the Chap.3 § 7 measuring apparatus Perform general cleaning Complete gauge with a clean cloth or blow Chap.5 §... -
Page 24: List Of Normally-Wearing Parts
5.2.2 List of normally-wearing parts This is a list of normal wear parts on the equipment together with the conditions under which they should be replaced. Nevertheless, any part that is worn, damaged or missing must be changed or repaired immediately, whenever there is a risk in terms of safety. Description Ref. - Page 25 CHAPTER 6 – SPARE PARTS CATALOG 6.1 Drawings and parts lists CH6_Gb_00031_070529.doc...
- Page 26 IMPORTANT Afin que votre commande de pièces de rechange soit suivie d’une livraison prompte et correcte, bien indiquer : Le rep., le nombre et la désignation des pièces de rechange - Le type et le n° de série de la machine (plaque sur le châssis) ********************************************************************* IMPORTANT To ensure that you are delivered promptly and correctly after placing an order for...
- Page 27 N° RCA GAUGE 07/2010 If equipped with option –T: N° Description Quantity Reference Gauge frame Wide support See A Spirit level See B Lifter See C Half-handle H11831 Turning knob See D Window H64868 CS M2x5 bolt Track measurement system...
- Page 28 N° Wide support 07/2010 N° Description Quantity Reference Wide support H64867 TC M4x10 bolt Measurement lug See (1) H 6x20 bolt (1) Choice of measurement lug Type Reference Old reference Diameter Height of measurement (mm) beneath centre line (mm) 200021 N02585 200016 N02586...
- Page 29 N° Level 12/2010 (1) Choice of level support adjustment beam For track = Reference Old reference N° Description Quantity Reference 900mm 200019 N04210 CS 4x25 bolt 914mm / 36“ 200031 N04211 HC 3x6 flat-end bolt 950mm 200032 N02676 Spirit level N00235 1000mm 200020...
- Page 30 N° Lifter 07/2010 N° Description Quantity Reference Complete lifter N02465 Z3 washer Bolt...
- Page 31 N° Turning knob 07/2010 N° Description Quantity Reference Turning knob N02514 TC 4x6 bolt...
- Page 32 N° Description Quantity Reference CHC 5x16 bolt BPW* N° Measurement lug See (2) RCA track gauge Straight support See (3) measurement system HC 4x10 flat-end bolt 05/2011 Ø4x25 bolt Track telescopic holder H82048 Track rule See (1) TF2.2x6.5 CZ sheet bolt...
- Page 33 N° Slider block 07/2010 (1) Choice of superelevation rule N° Description Quantity Reference Superelevation rule See (1) Reference Description N02599 Scale mm TF2.2x6.5 CZ sheet bolt N02530 Scale inches Slider block N02528 Control rod N02531 CS 2.2x6.5 sheet bolt...
- Page 34 N° N° Description Quantity Reference Flangeway Flangeway telescopic holder H82047 measurement Flangeway rule see (1) support TF 2.2x6.5 bolt 07/2010 Ø4x25 bolt H5 nut N02544 Stop pin N02543 Measurement lug see (2) CHC 5x16 bolt BPW* Return spring 200006 Return pin H82923 (1) Choice of flangeway rule Reference...
- Page 35 N° Separation option (-T) 07/2010 N° Description Quantity Reference Equipped pin H28265 M3 washer CS 3x6 ZG bolt Pin chain H79230...
- Page 36 MODERN TRACK MACHINERY For Parts and Service inquiries please contact your local office MODERN TRACK MACHINERY CANADA LTD MODERN TRACK MACHINERY INC 5926 Shawson Drive Mississauga, Ontario L4W 3W5 1415 Davis Rd., Elgin, IL 60123-1375 Tel: (905) 564-1211 Fax (905) 564-1217 Tel: (847) 697-7510 Fax: (847) 697-0136 Email: sales@mtmgeismar.com...
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