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Fujitec VIS SETTER MK-3020 Instruction Manual

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INSTRUCTION MANUAL
VIS SETTER Feeder
AUTO SCREW FEEDER Unit
Model MK-3020 (NEW)
FUDOC-060410

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Summary of Contents for Fujitec VIS SETTER MK-3020

  • Page 1 INSTRUCTION MANUAL VIS SETTER Feeder AUTO SCREW FEEDER Unit Model MK-3020 (NEW) FUDOC-060410...

  • Page 2: Table Of Contents

    At this time our sincere thanks for your purchase of the Fujitec ”HANDEY” Screw Feeder ( MK-3020（ＮＥＷ）). To ensure safe operation, please read this instruction manual carefully before use. Also be sure to always read the "Safety Precautions" before attempting use.

  • Page 3: Safety Precautions

    Safety precautions 必ずお守りください Always follow the instructions below To ensure correct operation, always read these "Safety precautions" before attempting to use the machine. The following cautionary points are "Warnings" and "Cautions" intended to prevent unforeseen accidents that are a hazard to the operator and others around him as well as causes of material damage or loss.
  • Page 4 WARNING ●Do not alter or modify any part of this unit. Only authorized repair personnel are allowed to disassemble or repair this unit. Attempting this on your own may cause fire, electrical shock, or injury. Note: Consult your dealer if repairs are needed. ●Do not damage the power cord or plug.

  • Page 5: Part Names And Functions

    2. Part names and functions 2-1. Power switch ②PB2 ②PB3 ②PB4 ②PB1 ①Power switch ③Screw feed pressure gauge ① Power switch ② ＰＢ１ ② ＰＢ２ See page 6. ② ＰＢ３ ② ＰＢ４ ③ Screw feed pressure gauge This is an air pressure gauge to indicate the air pressure at which screws are fed from the screw feed hose.

  • Page 6: Main Unit Internal Section

    2-3. Main unit internal section Rotating drum ⑤ Chute ⑥ Hopper ⑦ Optical sensor switch ⑬ Impeller ⑧ ⑨ Screw head guide Escapement ⑭ Motor gear head ⑩ Air unit ⑪ Screw feed hose ⑮ Solenoid valve ⑫ Receptacle ⑯ Bulkhead union connector ⑰...
  • Page 7 2-4．Date entry pad ② DATA LED ① MODE LED ③ △ button ⑥ ENT button ④ ▽ button ⑤ SEL button ① MODE　LED ② DATＡ　LED MODE DATA LOW screw alarm time 0～99 Time until alarm sounds after ”screw full” sensor turns OFF Time until motor (for screw feed)sops after ”screw full”...
  • Page 8 ③ △button (PB1) Use this button to increase the mode date value on the display. Data values differ depending on the selected mode. ④ ▼button (PB2) Use this button to decrease the mode data value on the display. ⑤ SEL button (PB3) Use this button to select a mode and load the data from the ROM.

  • Page 9: Accessories

    ３．Accessories Part No. Part No. N23102 N250M16P3FA Fuse Screw feed signal plug Screw feed hose 送り (125V 3A φ5.2×20） (only for feeder section) ４．Point to check before using Do not use screws not matching the mechanical specifications. ● ●Do not use screws that were picked up by magnets or that are coated with oil. ●Do not point the screw feed hose tip at other persons.

  • Page 10: Pre-Operating Setup

    ５．Pre-operating setup 5-1．How to install 1) Install at a position 200 to 250 mm higher than the location where the screws are supplied and be careful not to twist or forcibly bend the feed hose. Rubber feet 2) Prepare a stand block for use during installation and set so that the rubber feet of the feeder unit Stand are on the stand block.

  • Page 11: Setup Prior To Installation Work

    5-3．Setup prior to installation work ① Setting the screw feed pressure Open the factory air source (or air compressor) knob and use the pressure-relief valve on the air unit to adjust the pressure as needed while checking the pressure gauge on the front panel. Raising the air pressure higher than necessary will damage the screw feed hose,or the solenoid valve.

  • Page 12: How To Use

    ６．How to use ① Fill screws up to or below the referende line in the hopper. Refill after finished using up the last loaded screws. Do not let malformed,different type screws or metal scrap get mixed in with the screws you are loading. Do not use screws that were picked up by magnets or that are coated with oil.

  • Page 13: Maintenance And Storage

    ７．Maintenance and storage 7-1．Maintenance after daily work Always turn off the power switch before cleaning or servicing the unit. Unplug the power cord from the outlet (socket) if not planning to use it for a long time. ① Cleaning the chute Use a brush or similar tool to clean dust or metal powder that is sticking to the screw sliding surfaces of the chute.

  • Page 14: Adjustments

    7-3．Adjustments ① Adjusting the impeller vane height Outer impeller Inner impeller Adjust so that the gap between the chute and the inner Outer impeller impeller of the impeller is approximately 0.2 to 0.3 mm higher than the screw heads being used. Bolts ①...
  • Page 15 ③Head guide plate forward-back adjustment Outer Bring the head impellerplate as close to the impeller impelle vane as possible without letting the screws become jammed between the impeller vane and head Bolt guide plate. 1) Loosen the bolts and remove the colser outer impeller.
  • Page 16 WARNING ＜Main board＞ Always turn off the power or unplug the power cord from the outlet before attempting to replace the fuse. Failing to turn off the power may lead to electrical shocks. ⑥ Replacing the fuse If the ON lamp does not light up when the POWER (power switch) is turned on,and the VIS SETTER does not operate, then the fuse is probably blown.
  • Page 17 ⑧ Adjusting the screw feed air flow rate If operation is still unsatisfactory after adjusting the screw feed air pressure and time, then try adjusting the feed air flow rate. Adjust this by using the switch rod adjuster screw on the left side of the escapement of the feeder unit.

  • Page 18: Air Tubing Diagram

    ８．Air tubing diagram AUTO Feeder （OPTION） HANDY Spool Escapement Switch rod Screw feed hose (to screwdriver) User side From pressure-feed valve Solenoid valve The hose connector unit below the escapement functions as an Screw feed pressure gauge air blow unit for the auto feeder, and so can do screw sorting and pressure feeding.
  • Page 19 １０．Operation timing diragram Within 7ms Power Within T1 Optical switch light sensor Output relay (X1) T1 = fixed at 1 second Motor External input signal for screw feed(1P-3P) (during selector SW ON) Output relay (X2) Solenoid valve (during selector SW OFF) Output relay (X2) T2:0.1～...
  • Page 20 １２．Troubleshooting If problems should occur, then use the following chart to find and eliminate it.Consult your dealer if the following troubleshooting chart does not correct the problem. (Always consult the dealer in cases where a ※ mark appears below.) Inadequate or incomplete troubleshooting will not only hurt machine performance but may also create hazardous situation.

  • Page 21: Electrical Wiring Diagram

    Symptom Cause Action Page Turn off the power switch and Screws have dropped Escapement won't shut off the air source. Loosen the and clogged up in the １５ operate butterfly nut on the front part of hole the head limiter plate and raise it. Extract the clogged screws.

  • Page 22: Troubleshooting

    １３．Specifications Small screws, tapping screws, Applicable screw types wood screws ： φ2 to 6 mm ※, ℓ= 5 to 25 mm ※ Applicable screw dimensions ： Hopper storage capacity ： 450 cc ※ Hopper chute type ： Rotating drum Air pressure 0.5 MPa ：...
  • Page 23 Item No. 　　　　　　　　　　　　年　　　　月　　　　日 Dated purchased Dealer TEL: 〒４３０－０８５２ 静岡県浜松市中区領家１丁目１０番６号 FUJITEC CO ., LTD 1-10-6 Ryoke, Nakaku, Hmamamatsu-city ＴＥＬ：（０５３）４６２－３６３６ Shizuoka-ken 430-0852, JAPAN ＦＡＸ：（０５３）４６２－１８１８ TEL : 053-462-3636 FAX : 053-462-1818 Ver.04-100406...

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