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Summary of Contents for Diem DZ120V
- Page 1 Pan Mixer DZ120V Store for future reference DIEM – WERKE G.m.b.H. Lindauer Straße 60 A-6911 Lochau Telephone: +43 / 5574 / 42 8 74 FAX: +43 / 5574 / 46 4 18 Internet: www.diemwerke.com E-Mail: verkauf@diemwerke.com...
- Page 2 Issue 01/2007 Version 1.0 Printed in Austria This mixer complies with the Machine Regulations (98/37/EG) as well as the relevant health and safety requirements. It is authorised to bear the CE label. Page 2 of 38 User Information Pan Mixer DZ120V...
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Page 3: Table Of Contents
Table of contents Important information ................. 5 Fundamental safety instructions ............... 7 2.1 Observe the instructions given in the user information document......7 2.2 Observe all local safety regulations ................7 2.3 Safety regulations for mixing chemicals ..............7 2.4 Protection gear........................7 2.4.1 Protection gear for mixing chemicals................. - Page 4 10.1 Safety regulations ..................... 33 10.2 Shutdown procedure ....................33 10.3 Storage conditions....................34 10.4 Restarting ........................34 11 Customer service ..................35 11.1 Service centres......................36 12 Wearing parts .................... 37 13 Equipment....................38 Page 4 of 38 User Information Pan Mixer DZ120V...
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Page 5: Important Information
Documentation This user information document is intended for persons operating or maintaining the High-Performance Pan Mixer DZ120V, hereinafter simply referred to as "mixer", which is manufactured by the DIEM-WERKE G.m.b.H. Legend The significance of the symbols employed in this user information... - Page 6 Read this user information document so you become familiar with the particular model of mixer. Observe all safety instructions. They should help prevent accidents and damages. Page 6 of 38 User Information Pan Mixer DZ120V...
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Page 7: Fundamental Safety Instructions
2 Fundamental safety instructions Observe the instructions given in the user information document A basic pre-requisite for safe usage and fault-free operation of the described mixer is knowledge of the fundamental safety instructions and safety regulations. This user information document, in particular the safety instructions, must be observed by all persons working with the mixer. -
Page 8: Hazards When Using The Mixer
Page 8 of 38 User Information Pan Mixer DZ120V... -
Page 9: Safety Instructions, Explanations Of Symbols
Safety instructions, explanations of symbols The hazard symbols always appear together with a signal word. The signal words indicate the extent of the hazard. Carefully read the safety instructions. They play a major role in safe usage of the mixer and help prevent the occurrence of faults which could have severe consequences for persons as well as the equipment itself. -
Page 10: Intended Use
Intended use The DZ120V mixer should only be used to mix the following materials: Ready mix (concrete, mortar; granularity max. 32mm) Chemicals (powder- or granulate-based) Oil sludge Any other application is not permitted. The definition of intended use also includes:... -
Page 11: Structural Modifications
2.12 Structural modifications Modifications should only be performed by the manufacturer. Immediately replace any parts which are not in an acceptable condition. Only use original spare parts and wearing parts. Third-party components do not necessarily fulfil the structural and safety requirements in terms of design and manufacture. -
Page 12: Product Description
3 Product description The DZ120V mixer has the following characteristics: High-performance pan mixer for 120 litres of ready mix with transportation handle for manual movement solid steel sub-frame Mixing mechanism manufactured from wear-resistant steel Drive system using a three-phase motor via a directly flanged and... - Page 13 8 Motor Mixing mechanism 9 Socket Connection for water supply 10 Main circuit breaker Interlock safety guard 11 EMERGENCY-OFF button Emptying slider 12 Safety end-switch (covered) Tab. 2 Overview DZ120V stationary User Information Pan Mixer DZ500V Page 13 of 38...
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Page 14: Hazard Areas
It is forbidden to disable any of the safety devices. Safety devices DZ120V mobile Interlock 4 Main circuit breaker Safety guard 5 Emptying safety guard Safety end-switch (under the cover) Tab. 3 Safety devices DZ120V mobile Page 14 of 38 User Information Pan Mixer DZ120V... -
Page 15: Conformity
5 EMERGENCY-OFF button Emptying safety guard 6 Safety end-switch (under the cover) Tab. 4 Safety devices DZ120V stationary Conformity The machine conforms to EU Directive 98/37/ECC Annex II A and the Machinery Safety Order – Federal Law Gazette No. 306/1994 In formulating the safety concept, the following standards were also taken into account. -
Page 16: Designation
Type Diem SG61/2 3.6.1 Dimensions DZ120V mobile: Fig. 1 Dimensions DZ120V mobile Length: [mm] 1755 Width: [mm] Height: [mm] 1325 Weight: [kg] ca. 272 Filling height: [mm] 1325 Emptying height: [mm] Page 16 of 38 User Information Pan Mixer DZ120V... -
Page 17: Electrics
DZ120V stationary: Fig. 2 Dimensions DZ120V stationary Length: [mm] Width: [mm] Height: [mm] 1315 Weight: [kg] Filling height: [mm] 1315 Emptying height: [mm] 3.6.2 Electrics Operating voltage: 3x400 Frequency: [Hz] 50 Nominal power: [kW] 4 Protection degree: IP54 3.6.3 Ambient conditions Illumination min.:... -
Page 18: Transport
Unqualified persons should only perform transportation work if supervised by experienced personnel. Wear safety shoes! Always wear safety shoes when transporting the mixer. Wear hardhat! Always wear a hardhat when transporting the mixer. Page 18 of 38 User Information Pan Mixer DZ120V... -
Page 19: Preparations For Transportation
Lift the mixer. Put down the mixer. Detach the mixer from the crane. Transportation DZ120V mobile: Set the mixer onto it's adjustable feet (see chapter ). Use belts to secure the mixer against toppling or sliding during transportation. DZ120V stationary: Use belts to secure the mixer against toppling or sliding during transportation. -
Page 20: Setup, Connection
Unqualified personnel are only permitted to use the mixer under the supervision of experienced personnel. Wear safety shoes! Always wear safety shoes when setting up the mixer. Wear hardhat! Always wear a hardhat when setting up the mixer. Page 20 of 38 User Information Pan Mixer DZ120V... -
Page 21: Setup
Setup The mixer must be set onto it's adjustable feet and on solid and level ground. Keep clear the protection zone of 5 metres around the mixer. PROTECTION ZONE: 5 metres 5.1.1 Set the mixer onto it's adjustable feet Position the mixer at the required location. Unlock lever at lowering device (see Fig. -
Page 22: Connect The Electrical Cables
If the rotational direction opposes the arrow, the phases of the connection cable must be connected in a different order. Details on re-connecting the phases are given in chapter 5.2.3. Page 22 of 38 User Information Pan Mixer DZ120V... -
Page 23: Re-Connecting The Phases
5.2.3 Re-connecting the phases Exposed electrical contacts! Fatal electric shock hazard. Disconnect the connection cable from the voltage supply before re- Hazard! connecting the terminals. Detach the connection cable from the voltage supply. Use a screwdriver to change the phases (see Fig. 5.). Fig. -
Page 24: Adjusting The Mixer Mechanism
The mixer mechanism should only be adjusted by personnel with the necessary experience in handling the mixer. Warning! Unqualified personnel are only permitted to use the mixer under the supervision of experienced personnel. Page 24 of 38 User Information Pan Mixer DZ120V... -
Page 25: Overview Of Mixer Mechanism
Overview of mixer mechanism Rotating star 5 Adjustment screw Fixing screws 6 Floor scraper Sprung floor scraper 7 Outer scraper Fixing screws 8 Fixing screws Adjusting the rotating star Distance from the rotating star to the floor of the mixer drum = largest granularity + 5mm. -
Page 26: Adjusting The Sprung Floor Scraper
Tighten the fixing screws. Adjust the outer scraper Undo fixing screws (8) for outer scraper (7) Adjust the outer scraper until it lightly brushes against the wall of the drum Tighten the fixing screws Page 26 of 38 User Information Pan Mixer DZ120V... -
Page 27: Operation
7 Operation Safety instructions Dust and vapours! Health risk, risk of asphyxiation due to the inhalation of toxic dust and vapours. Use dust cover, vacuum extraction or breathing protection when mixing Warning! dry materials Mixing chemicals! Risk of death due to an unexpected reaction when mixing chemicals. Before mixing chemicals obtain information on the relevant safety Warning! regulations (protection gear, ambient conditions). -
Page 28: Switch-On / Filling
Switch off the mixer at the main circuit breaker Use a padlock to secure the main circuit breaker. Clean the mixer. Close the segmental arch opening by operating the emptying lever. Page 28 of 38 User Information Pan Mixer DZ120V... -
Page 29: Problems, Resolving Problems
8 Problems, resolving problems Safety regulations Electrical connections! Fatal electric shock hazard. Only work on the electrical components of the mixer when the Hazard! connection cables have been unplugged. Immediately replace any faulty or damaged connection cables. Work requiring expert knowledge should only be carried out by specialist workshops. -
Page 30: Problem Resolution
The connection cable should be decreased checked by an electrician performance or motor comes to standstill Adjust the mixer mechanism (see Whistling noise during Mixer mechanism not set to the right chapter 6) mixing granularity Page 30 of 38 User Information Pan Mixer DZ120V... -
Page 31: Maintenance / Repair
9 Maintenance / Repair Safety regulations Unexpected start-up! Serious injuries if trapped or crushed. Before adjusting the mixer mechanism, switch off the mixer at the main Warning! circuit breaker and attach a padlock to prevent it being switched back Electrical connections! Fatal electric shock hazard. -
Page 32: Maintenance Work
Check safety devices Floor scraper Check settings; adjust or replace if worn Outer scraper Check settings; adjust or replace if worn Repair work Repairs should only be carried out by authorised specialist workshops. Page 32 of 38 User Information Pan Mixer DZ120V... -
Page 33: Shutdown And Storage
10 Shutdown and storage 10.1 Safety regulations Uncontrolled movements during transportation! Serious injuries if trapped or crushed. Do not walk under suspended loads. Warning! Only lift the mixer by the eyebolts. Completely empty the mixer prior to transportation. Toppling mixer! Serious injuries if trapped or crushed. -
Page 34: Storage Conditions
10.4 Restarting Verify the complete functionality of the mixer before starting it up again. Check the following: Safety devices must be functioning Connecting cables are not damaged Restarting procedure, see chapter 5. Page 34 of 38 User Information Pan Mixer DZ120V... -
Page 35: Customer Service
The more information we receive, the greater the chance of providing a correct diagnosis and rapid service. Fax this copy to: DIEM - Werke G.m.b.H. , +43 / 5574 / 46418 or your nearest customer service centre (see next page). Mixer: Type: ................ -
Page 36: Service Centres
+43 / 5574 / 42874 Fax: +43 / 5574 / 46418 E-mail: diem@diemwerke.com Belgium Germany Finland France Great Britain Ireland Norway Austria Sweden Switzerland Spain Hungary OTHER COUNTRIES Australia, Israel, Far East, USA Page 36 of 38 User Information Pan Mixer DZ120V... -
Page 37: Wearing Parts
Place an x next to the required wearing part in the first column. Enter the number of required wearing parts in the last column. Fax this copy to: DIEM - Werke G.m.b.H. , +43 / 5574 / 46418 or your nearest customer service centre (see page 36). Pos. Part. -
Page 38: Equipment
Please place your order of equipment directly to the nearest service centre (see chapter 11.1 Service centres). The installation of the equipment has to be done or checked by DIEM-WERKE G.m.b.H. or an authorised service centre. Dust cover Machine Part.No.
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