Polyvance 6080-CG Quick Start Manual

Welder Shut-down Procedure:

To shut off individual welders:
Airless Welder:
Press the airless welder control knob one
time. "OFF" will show on the display indi-
cating power to airless welder is no longer
being supplied.
Nitrogen Welder:
Place welder into the top holster and press
1
the nitrogen welder control knob one time.
"OFF" will show on the display indicating
power to the nitrogen welder is no longer
being supplied. Allow the welder to com-
pletely cool before disconnecting the air
supply.

System Shut-down:

1. Shut off main power
2b
2. Allow the nitrogen welder to completely
cool.
3. Disconnect the shop air supply.

Diagnostics:

Welder will not turn on.
• Check wall outlet for 120V.
• Make sure power strip is on.
• Check circuit breaker on the back of the welder.
• Check that all cords going to the welder are plugged in.
• Check power cords for electrical continuity with an multimeter.
Circuit breaker trips.
• Check heating elements for shorts. Remove the hot air element and
unplug the airless welder from the control panel. Check the resis-
tance of the elements using an Ohm meter.
• Hot air welder: 26.0 ± 1.0 Ohm
• Airless welder: 53 ± 3.0 Ohms
• If out of range, or an open circuit is indicated, replace the faulty heating element.
• If the elements are within specification, turn the unit on with no elements installed. If circuit breaker continues to trip, contact Polyvance. If unit
appears to function normally without the elements installed, plug in the airless welder only and test. If unit continues to operate normally, shut
power off, then reinstall the hot air element and test. If unit trips circuit during either test, it's safe to assume the fault lies within the last device
installed.
Nitrogen welder does not heat or is not hot enough.
• Turn the controller power "ON" by pushing the control knob once and make sure the power is not set too low. Must be on for the element to heat.
If the airflow is at 12, set the temp to 52 as a starting point.
• Check air flow to the hot air welder. If the green "safe" light does not flash, power will not be sent to the heating element. Turn up airflow until the
green light illuminates. It should illuminate at approximately 10 LPM, if it doesn't, call Polyvance.
• If it still does not heat, check the heating element. (See above.)
Airless welder does not heat.
• Set the temp to 100. Low settings will produce very little heat.
• If still no heat, check the heating element. (See above.) Replace if out of specification.
LED display malfunction.
• If both displays malfunction, the main control board is at fault.
• If one display malfunctions, the display board is generally at fault.
2a
3
Ah, cool
air!
The shutdown procedure is VERY IMPORTANT for
maximizing the life of your heating element. You MUST
maintain airflow through the heating element until it
is completely cool. You are in control of your heating
element's life! Polyvance cannot warrant the heating
elements for this reason.
1128 Kirk Road, Rainsville, AL 35986
Tech Support: 800-633-3047
email: info@polyvance.com
Page 4
web: www.polyvance.com
6080-CG Nitro Fuzer Welding Cart - Quick Start Guide
Rev. 11/2018
Congratulations on purchasing the easiest-to-use nitrogen plastic welder on the market. Prior to powering up
the welder, please read and follow the directions outlined in this booklet on the set-up and use of your plastic
welder. Scan the included QR codes sheet using your smart phone to see how to use the welder. Failure to
read and fully understand these instructions or failure to watch the instructional videos will potentially cause
damage to your welder, will increase your risk of injury, and may cause the welder to become a fire hazard.
Videos are also accessible on our website at:

Getting started:

1. Unpack the accessories box. Place
the welding rod boxes and accessories
into the bins on top of the welding cart.
2. Thread the welding tips into the
appropriate welder. The nitrogen welder
may already have the tip installed. If
so remove the tape securing the tip for
shipping.
3. Place the welders into the holster on
the right side of the welder. Be sure to
place the nitrogen welder into the upper
holster and make sure there is nothing
flammable near the welder exhaust.
4. Install your shop's male air fitting in the
bottom of the air manifold on the front of
the cart. If desired, you can install a whip
hose to the front of the manifold to power
air tools or a blower.
5. With the welder off, connect CLEAN,
DRY, and OIL-FREE shop air to the
manifold. (100-150 psi recommended.)
The nitrogen generator will immediately
begin to remove oxygen and carbon
dioxide from the air supply.
CAUTION: Always use CLEAN,
DRY, and OIL-FREE air for
the nitrogen welder. Water
and/or oil inside the nitrogen
generator or heating element
will permanently damage the
membrane and heating element
http://www.polyvance.com/videos
1a 1b
Install tips
2 3
4
5
CAUTION: Do not
exceed 150 psi
compressed air
supply or damage
to the nitrogen
membrane may
occur.
Page 1
Optional whip
hose location
Your shop
fitting
Your shop air