AAP ASI Series User Manual

Pure sine wave power inverter

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User's Manual
ASI Series
ASI-700/1000/1500/2000/3000/4000
PURE SINE WAVE
POWER INVERTER

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Table of Contents
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Summary of Contents for AAP ASI Series

  • Page 1 User’s Manual ASI Series ASI-700/1000/1500/2000/3000/4000 PURE SINE WAVE POWER INVERTER...
  • Page 3: Table Of Contents

    2-3-10. ASI-3000 Series Specification 2-3-11. ASI-4000 Series Specification 2-3-12. ASI-4000 Series Specification 2-3-13. Voltage & temperature performance 2-4. Mechanical Drawings 2-4-1. ASI series drawing 3. INSTALLATION AND MAINTENANCE 3-1. AC Output Side (Front Panel) Introduction 3-1-1. Main Switch 3-1-2. LED Indicator...
  • Page 4 3-1-3. Function Switch Introduction 3-1-4. TRC Port (for optional kits TR-40, RJ-45) 3-1-5. AC output Interface 3-2. DC Input Side (Rear Panel) Introduction 3-2-1. Remote Port (RJ-11) 3-2-2. Remote Control Green Terminal 3-2-3. General instruction before DC Input ④ 3-2-4. Chassis Ground ③ 3-3.
  • Page 5: Safety Instructions

    1. Safety Instructions 1-1. General Safety Precautions Warning! Before using the Inverter, read and file the safety instructions.  Do not expose the inverter to rain, snow, spray or dust. To reduce the risk of fire hazard, do not cover or obstruct the ventilation openings and do not install the inverter in a zero-clearance compartment.
  • Page 6: Functional Characteristics Introduction

     Do not operate near water or in excessive humidity.  Do not open or disassemble the inverter, and warranty may be voided.  The DC side connections should be firm and tight.  Grounding: Reliable grounding should be maintained. ...
  • Page 7: Block Diagram

     Loading and temperature controlled cooling fan  CR-8/CR-16 remote management and control  RS-232 communication  Dry contact terminal  Efficiency max. 90%  Advanced Protection Features  Input over/under voltage protection  Internal over temperature protection  Input reverse polarity protection (Fuse) ...
  • Page 8 Specification Model No. Electrical Item ASI-700-112 ASI-700-124 ASI-700-148 Surge Power < 1230 VA (1Sec) Frequency 50 / 60 Hz ± 0.5% (Dip Switch Selectable) 100 / 110 / 115 / 120 VAC (± 5%) Output Output Voltage (Dip Switch Selectable) Characteristics Efficiency max.
  • Page 9: Asi-700 Series Specification

    2-3-2. ASI-700 Series Specification Specification Model No. Electrical Item ASI-700-212 ASI-700-224 ASI-700-248 Voltage 12VDC 24VDC 48VDC Input Over-Voltage 16.5 ± 0.3VDC 33 ± 0.5VDC 66 ± 1.0VDC Protection Input Under-Voltage 10.5 ± 0.3VDC 21 ± 0.5VDC 42 ± 1.0VDC Input Protection Characteristics Voltage Range...
  • Page 10: Asi-1000 Series Specification

    Specification Model No. Electrical Item ASI-700-212 ASI-700-224 ASI-700-248 Certified EN 55022; EN 55024; EN 61000-3-2, -3-3 EMC standards Safety & EMC EN 61000-4-2, 3, 4, 5, 6, 8, 11 E-mark Certified CISPR 25; ISO 11452-2; ISO 7637-2 Dimension(WxHxD) 200.0mm X 83.0mm X 330.1mm Weight 2.6 KG Cooling...
  • Page 11 Specification Model No. Electrical Item ASI-1000-112 ASI-1000-124 ASI-1000-148 Remote Controller CR-8 / CR-16 (optional) Panel Unit LED Indicator Red / Orange / Green LED Signal and Dry Contact Control By a relay Terminal Remote Control 6-port Green terminal (for inverter ON / OFF) Terminal Input Protection Over / Under Voltage, Reverse Polarity (Internal Fuse)
  • Page 12: Asi-1000 Series Specification

    2-3-4. ASI-1000 Series Specification Specification Model No. Electrical Item ASI-1000-212 ASI-1000-224 ASI-1000-248 Voltage 12VDC 24VDC 48VDC Input Over-Voltage 16.5 ± 0.3VDC 33 ± 0.5VDC 66 ± 1.0VDC Protection Input Under-Voltage 10.5 ± 0.3VDC 21 ± 0.5VDC 42 ± 1.0VDC Input Protection Characteristics Voltage Range...
  • Page 13: Asi-1500 Series Specification

    Specification Model No. Electrical Item ASI-1000-212 ASI-1000-224 ASI-1000-248 Certified EN 55022; EN 55024; EN 61000-3-2, -3-3 EMC standards Safety & EMC EN 61000-4-2, 3, 4, 5, 6, 8, 11 E-mark Certified CISPR 25; ISO 11452-2; ISO 7637-2 Dimension(WxHxD) 200.0mm X 83.0mm X 372.2mm Weight 3.26 KG Cooling...
  • Page 14 Specification Model No. Electrical Item ASI-1500-112 ASI-1500-124 ASI-1500-148 LED Indicator Red / Orange / Green LED Dry Contact Signal and By a relay Terminal Control Remote Control 6-port Green terminal (for inverter ON / OFF) Terminal Input Protection Over / Under Voltage, Reverse Polarity (Internal Fuse) AC Output Short-Circuit, Overload Protection...
  • Page 15: Asi-1500 Series Specification

    2-3-6. ASI-1500 Series Specification Specification Model No. Electrical Item ASI-1500-212 ASI-1500-224 ASI-1500-248 Voltage 12VDC 24VDC 48VDC Input Over-Voltage 16.5 ± 0.3VDC 33 ± 0.5VDC 66 ± 1.0VDC Protection Input Under-Voltage 10.5 ± 0.3VDC 21 ± 0.5VDC 42 ± 1.0VDC Input Protection Characteristics Voltage Range...
  • Page 16: Asi-2000 Series Specification

    Specification Model No. Electrical Item ASI-1500-212 ASI-1500-224 ASI-1500-248 Certified EN 55022; EN 55024; EN 61000-3-2, -3-3 EMC standards Safety & EMC EN 61000-4-2, 3, 4, 5, 6, 8, 11 E-mark Certified CISPR 25; ISO 11452-2; ISO 7637-2 Dimension(WxHxD) 248.0mm X 83.0mm X 421.3mm Weight 4.14 KG Cooling...
  • Page 17 Specification Model No. Electrical Item ASI-2000-112 ASI-2000-124 ASI-2000-148 LED Indicator Red / Orange / Green LED Dry Contact Signal and By a relay Terminal Control Remote Control 6-port Green terminal (for inverter ON / OFF) Terminal Input Protection Over / Under Voltage, Reverse Polarity (Internal Fuse) AC Output Short-Circuit, Overload Protection...
  • Page 18: Asi-2000 Series Specification

    2-3-8. ASI-2000 Series Specification Specification Model No. Electrical Item ASI-2000-212 ASI-2000-224 ASI-2000-248 Voltage 12VDC 24VDC 48VDC Input Over-Voltage 16.5 ± 0.3VDC 33 ± 0.5VDC 66 ± 1.0VDC Protection Input Under-Voltage 10.5 ± 0.3VDC 21 ± 0.5VDC 42 ± 1.0VDC Input Protection Characteristics Voltage Range...
  • Page 19: Asi-3000 Series Specification

    Specification Model No. Electrical Item ASI-2000-212 ASI-2000-224 ASI-2000-248 Certified EN 55022; EN 55024; EN 61000-3-2, -3-3 EMC standards Safety & EMC EN 61000-4-2, 3, 4, 5, 6, 8, 11 E-mark Certified CISPR 25; ISO 11452-2; ISO 7637-2 Dimension(WxHxD) 248.0mm X 83.0mm X 443.3mm Weight 5.24 KG Cooling...
  • Page 20 Specification Model No. Electrical Item ASI-3000-112 ASI-3000-124 ASI-3000-148 LED Indicator Red / Orange / Green LED Signal and Dry Contact By a relay Control Terminal Remote Control 6-port Green terminal (for inverter ON / OFF) Terminal Input Protection Over / Under Voltage, Reverse Polarity (Internal Fuse) AC Output Short-Circuit, Overload Protection...
  • Page 21: Asi-3000 Series Specification

    2-3-10. ASI-3000 Series Specification Specification Model No. Electrical Item ASI-3000-212 ASI-3000-224 ASI-3000-248 Voltage 12VDC 24VDC 48VDC Input Over-Voltage ± ± ± 16.5 0.3VDC 0.5VDC 1.0VDC Protection Input Under-Voltage ± ± ± Input 10.5 0.3VDC 0.5VDC 1.0VDC Protection Characteristics Voltage Range 10.5~16.5 VDC 21~33 VDC 42~66 VDC...
  • Page 22: Asi-4000 Series Specification

    Specification Model No. Electrical Item ASI-3000-212 ASI-3000-224 ASI-3000-248 Certified EN 55022; EN 55024; EN 61000-3-2, -3-3 EMC standards Safety & EMC EN 61000-4-2, 3, 4, 5, 6, 8, 11 E-mark Certified CISPR 25; ISO 11452-2; ISO 7637-2 Dimension(WxHxD) 255.0mm X 158.0mm X 443.3mm Weight 8.2 KG Cooling...
  • Page 23: Asi-4000 Series Specification

    Specification Model No. Electrical Item ASI-4000-124 ASI-4000-148 AC Output Protection Short-Circuit, Overload Protection Over / Under Temperature Protection Others (by Heat sink Temperature +80℃/-20℃) -20 ℃~40 ℃ Operating Temp. -30 ℃~70 ℃ Environment Storage Temp. Storage Temp. & Humidity 10 ~95% RH Certified UL 458 Safety Standards ----...
  • Page 24 Specification Model No. Electrical Item ASI-4000-224 ASI-4000-248 Efficiency max. Short-Circuit Protection 1 Sec Shutdown Output Waveform Pure Sine Wave (THD < 5%@ Normal Load) Remote Controller Panel CR-8 / CR-16 (optional) Unit Signal and LED Indicator Red / Orange / Green LED Control Dry Contact Terminal By a relay...
  • Page 25: Voltage & Temperature Performance

    2-3-13. Voltage & temperature performance Voltage (V) ASI700-4000 Power / Voltage Curve Figure 1. Output power vs. input voltage Temperature (C) ASI700-4000 Power / Temperature Curve Figure 2. Output power vs. input voltage...
  • Page 26: Mechanical Drawings

    2-4. Mechanical Drawings 2-4-1. ASI series drawing ASI-700/1000 ASI-1500/2000/3000/4000 Figure 3. ASI series drawing (Top View) Figure 4. ASI series drawing (AC output/Front View) Model A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) ASI-700 330.1 118.5 ASI-1000 372.2...
  • Page 27: Installation And Maintenance

    Figure 7. ASI-3000/4000 AC output panel view Model ASI-700 ASI-1000 ASI-1500 ASI-2000 ASI-3000 ASI-4000 Saving power adjustment Function switch Function LED TRC port (RJ45) Main switch AC output socket AC output terminal Table 14. ASI Series AC output side introduction...
  • Page 28: Main Switch

    3-1-1. Main Switch The 3-stage rocker switch is for turning on, turning off and remote mode. 3-1-2. LED Indicator 3-1-2-1. Input voltage level: to display Input Voltages LED status DC 12V DC 24V DC 48V < 11.0V < 22.0V < 44.0V Orange 11.0 ~ 11.5V 22.0 ~ 23.0V...
  • Page 29: Function Switch Introduction

    LED status Status Recovery point < 0 degree C Orange Fast Blink (Heat sink temp. under -20 degree) 60 degree C Orange Slow (Heat sink temp. (heat sink temperature) Blink over 80 degree) Table 17. Inverter LED Status Indicator 3-1-3. Function Switch Introductions Figure 8.
  • Page 30: Trc Port (For Optional Kits Tr-40, Rj-45)

    Signal Description Reserved PH-L Zero-Crossing Signal PH-N Zero-Crossing Signal Bypass Transfer Relay Driver Signal Internal power for TR40 controller Internal power for TR40 controller The same polarity and the negative battery Reserved Table 24. ASI Series TRC Port : RJ-45.
  • Page 31: Ac Output Interface

    Figure 9. Wiring between ASI series and TR-40 Note! TR-40 user manual 3-1-5. AC output Interface 3-1-5-1. ASI-700/1000/1500/2000 AC output interface Socket Type Applicable Model ASI-700/1000/1500-112/124/148 ASI-2000-112/124/148 ASI-700/1000/1500/2000-212/224/248...
  • Page 32: Dc Input Side (Rear Panel) Introduction

    Socket Type Applicable Model ASI-700/1000/1500/2000-112/124/148 ASI-700/1000/1500/2000-212/224/248 ASI-3000-112/124/148/212/224/248 ASI-4000-124/148/224/248 Table 25. ASI Series AC Socket vs. Model 3-1-5-2. ASI-3000/4000 AC output interface Terminal Wire color Wire length / gauge Line (L) Black Within 16 feet / AWG# AC terminal 200-240VAC: AWG12...
  • Page 33: Remote Port (Rj-11)

    DC input connector Table 27. Series DC input side introduction 3-2-1. Remote Port (RJ-11) The ASI Series Inverter can be compatible with CR-8, and CR-16 remote control via RS-232 Communication. Before using the remote control, make sure the main switch on inverter must be at “...
  • Page 34: Remote Control Green Terminal

    3-2-2. Remote Control Green Terminal Remote control green terminal ② may be connected to a Form C relay for “FAULT” indication. When “FAULT” occurs, the relay switches. Figure 13. Remote control terminal Item Description Item Description Dry contact Enable+ (ENB) (Normal Open) Common Enable- (ENB)
  • Page 35: General Instruction Before Dc Input ④

    Figure 14. Wiring for control 3-2-3. General instruction before DC Input 3-2-3-1 Before installation: The DC cables should be as short as possible (less than 6 feet / 1.8 meters ideally) The size of the cable should be thick enough to limit the voltage drop to less than 2% when carrying the maximum input current to prevent frequent low-input voltage warnings, and shutdown.
  • Page 36 #2/0 ≧275A ASI-4000-148 / 248 Table 30. ASI Series Wiring Cable diameter and Inline Fuse 3-2-3-2. Connection the DC cable Connect DC input terminals to 12V / 24V /48V battery or other DC power source [ + ] is positive, [ - ] is negative. Reverse polarity connection can blow the internal fuse and may damage the inverter permanently.
  • Page 37 Figure 15. DC cable connection Warning! Make sure that all the DC connections are tight (torque to 9 – 10 ft-lbs, 11.7 – 13 Nm). Loose connections could result in overheating and can be a potential hazard. Warning! The recommended inline fuse should be installed as close to the battery positive terminal as possible failure to use a fuse on the “+”...
  • Page 38: Chassis Ground ③

    3-2-4. Chassis Ground Must be connected to earth ground prior to making any other connections to the equipment. 3-3. Maintenance Make sure that the fan vents are not blocked. Use a vacuum cleaner to remove any dust from the fan area When cleaning the case or front panel, use a soft, dry cloth, only.
  • Page 39: Protection Mechanism

    Table 32. Over Temperature Protection Mechanism 5. RS-232 Communication and Operation 5-1. RS232 Port RS-232 Port : Serial port monitoring and control through computer interface. Figure 17. RS-232 cable ASI Series Computer PIN Number Description PIN Number Description Not used...
  • Page 40: Rs232 Port Operating

    Table 33. RS232 interface definition 5-2. RS232 Port Operating The following steps show the connection among inverter and computer. Step 1 Connect the RS-232 port to the ASI series unit on the front panel Step 2 Run the computer communication program Step 3 Set the transmission protocol Byte structure: START-BIP –...
  • Page 41 Function Command and description Format : Power <value> <value> can be one of the following. Turn ON / OFF ASI series “0” : Power OFF “1” : Power ON Query the ASI series output frequency Format: FRQ? Query the ASI series output voltage...
  • Page 42 1: UTP Protection 0:No OLPL Protection BIT10 1: OLPL Protection 0:No OLPH Protection BIT11 1: OLPH Protection Query the ASI series DC input voltage Format: VBAT? of the battery Query the ASI series output power Format: PINV? Reset default Format:*RST Format : FUNC <Function Code>...
  • Page 43 5-3-2-2. FUN 1 : OVP Recovery SETT <value> Default Model 135 ~ 145 @100=1V 14.5V <145> ASI series-112 / 212 270 ~ 290 @100=1V 29.0V <290> ASI series-124 / 224 540 ~ 580 @100=1V 58.0V <580> ASI series-148 / 248 Table 36.
  • Page 44: Information

    Please note that we are only responsible for ensuring our products are operational before delivering. This warranty will be considered void if the unit has been misused, altered, or accidentally damaged. AAP GLOBAL is not liable for anything that occurs as a result of the user’s fault.
  • Page 45 AAP Global Limited 3F No.112, Dazhi Road, Bade City, Tao Yuan County, 334 Taiwan Phone:886-3-3673026 FAX:886-3-3673026 http:// www.aap-global.com 2014.07._A0...

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