Vari VARIMATIC 300 Instructions For Use Manual

Wood processor

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FOR YOUR SAFETY

READ AND UNDERSTAND THE ENTIRE MANUAL

BEFORE OPERATING THE MACHINE

MODEL: VARIMATIC 300

SERIAL NUMBER:

Both model number and serial number may be found on the main label.

You should record both of them in a safe place for future use.

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Summary of Contents for Vari VARIMATIC 300

Page 1: For Your Safety
FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THE MACHINE MODEL: VARIMATIC 300 SERIAL NUMBER: Both model number and serial number may be found on the main label. You should record both of them in a safe place for future use.
Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ......................2 RECYCLING AND DISPOSAL ................... 3 SYMBOLS ........................3 SAFETY........................5 SPECIFICATIONS ...................... 8 APPLICATION CONDITIONS ..................8 ELECTRICAL REQUIREMENTS ................9 CONTENTS SUPPLIED ................... 10 ASSEMBLY ......................10 DELIVERING WOOD PROCESSOR TO WORK SITE ..........14 OPERATION ......................
Page 3: Recycling And Disposal
RECYCLING AND DISPOSAL This marking indicates that this product should not be disposed with other household wastes. To prevent possible harm to the environment or human health from uncontrolled waste disposal, recycle it responsibly to promote the sustainable reuse of material resources.
Page 4 Don not smoke or have open flames. Dispose of the used oil in an environment-friendly way. Do not use in the rain. Do not remove jammed logs with your hands. Always pay full attention to the movement of the log pusher. Keep hands out of the way of all moving parts.
Page 5: Safety
Keep bystanders away from the working area. SAFETY SAFETY WARNINGS & INSTRUCTIONS • UNDERSTAND YOUR WOOD PROCESSOR Read and understand the owner’s manual and labels affixed to the wood processor. Learn its application and limitations as well as the specific potential hazards peculiar to it.
Page 6 • PROTECT YOUR EYES AND FACE Any wood processor may throw foreign objects into the eyes. This can cause permanent eye damage. Always wear safety goggles. Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. • EXTENSION CORDS Improper use of extension cords may cause inefficient operation of the wood processor, which can result in overheating.
Page 7 • AVOID INJURY FROM UNEXPECTED ACCIDENT Do not attempt to load or unload logs until the log saw has stopped. Keep hands out of the way of all moving parts. Never use a damaged saw blade or chain. Do not reach around the saw blade with either hand while the cutter is running.
Page 8: Specifications
SPECIFICATIONS Model number 65638 Trade Name VARIMATIC 300 Splitter Motor 5000 W 400 V 3~ 50 Hz 9,1 A S6 40 % IP54 Splitting Force 7 ton ± 10 %...
Page 9: Electrical Requirements
ELECTRICAL REQUIREMENTS With 3 phase 400 Volt / 50 Hz motor, the wood processor should be connected to standard 400 V ± 10 % / 50 Hz ± 1 Hz electrical supply which has protection devices of under-voltage, over-voltage, over-current as well as a residual current device (RCD) with maximum residual current rated at 0,03 A.
Page 10: Contents Supplied
CONTENTS SUPPLIED 1. Main body 2. Protecting wire net 3. Transport wheel 4. Side rail 5. Wheel shaft 6. Nose wheel 7. Support leg 8. Bent bar 9. Log lock handle 10. Processor coupler assembly 11. Connecting piece 12. Operator’s manual 13.
Page 11 The processor can be lifted with ropes suitable to support its weight. When lifting the machine, firmly tie up the ropes at work table (1) and tail plate (2). When the processor is lifted, there is a danger of falling down.
Page 12 Loosen the locking handles (7) in the anticlockwise direction. Install support legs (8) to U-clamps (9). Fasten the locking handles in the clockwise direction. Lower the machine on the ground and release the ropes. Loosen the locking handles in the anti-clockwise direction to adjust the support legs on the same level of the transport wheels until processor is level.
Page 13 Unfold roller conveyor (15) horizontally and fix the support stands (16) to square tube sleeves (17) as shown. Fix the bent bar (18) to machine case and machine body with three pieces of M16x10 screws as shown. Insert the side rail (19) to U-type groove and fix it.
Page 14: Delivering Wood Processor To Work Site
Install the processor coupler assembly (21) into the connecting piece. Line up the holes in the processor coupler assembly and the connecting piece. Insert the clevis pin (22) through the holes in the processor coupler assembly and the connecting piece. Insert lock pin through the hole in the clevis pin to secure it.
Page 15 Test whether the emergency stop switch functions properly. Once the emergency stop switch is pushed down, pressing down the button switches on the log lock handle and the log saw handle simultaneously cannot activate the rotation of the chain saw to cut wood and pushing down the cylinder control switch on the electric box cannot activate the push block into forward stroke to split wood, although the machine is still in power.
Page 16 400 V 3N Never allow motor running at counter direction. This will damage the pump and will void the warranty.
Page 17 1. Test whether the emergency stop switch functions properly. Once the emergency stop switch is pushed down, pressing down the button switches on the log lock handle and the log saw handle simultaneously cannot activate the rotation of the chain saw to cut wood and pushing down the cylinder control switch on the electric box cannot activate the push block into forward stroke to split wood, although the machine is still in power.
Page 18 6. Lock the cross wedge to the proper position by the wedge adjusting handle and the wedge lock handle based on the log’s size. Check whether the sawed log that drops into the splitting area needs to be repositioned. If necessary, open the steel mesh to place the sawed log to the proper position for splitting and then hook the steel mesh to hold down the limit switch.
Page 19: Free A Jammed Log
FREE A JAMMED LOG Open the main steel mesh, dismantle the protecting wire net and take out the jammed log and cross wedge. Knock the jammed log with a hammer off the cross wedge. Put the cross wedge into the groove. REPLACING OIL The hydraulic system is a closed system with oil tank, oil pump and control valve.
Page 20: Maintenance
Use a drain pan to aid in the removal of all used oil and particles. Dismantle hydraulic oil filter to take out filter net, lift nose wheel, and place a drain pan under oil outlet to drain oil from the hydraulic transmission system. Examine oil for metal chips as a precaution to future problems.
Page 21 Preventive Maintenance Inspect the general condition of the wood processor. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, and any other condition that may affect its safe operation. Remove all debris from the wood processor with a soft brush, vacuum or compressed air.
Page 22: Storage
STORAGE Store your unit on flat ground in a clean and dry building that has good ventilation. Never store the machine out of doors, because its sensitive electric appliances may get damaged. Use clean cloths to clean off the outside of the machine and keep the air vents free of obstruction.
Page 23: Wiring Diagram
ATTENTION: ALL REPAIR WORK MUST BE DONE BY A SPECIALIST FOR THIS PRODUCT. WIRING DIAGRAM...
Page 24: Plumbing Diagram
PLUMBING DIAGRAM...
Page 25: Part List
PART LIST...
Page 30 Pos. Part No. Name Pos. Part No. Name 230001 Electric Box 230042 Bolt M8x16 230002 Motor Switch 230043 Oil Plug Z 230003 Strain Clamp 230044 Oil Outlet 230005 Screw M4x60 230045 Oil Return Filter SP06-25 230006 Pipe Clamp 230046 Oil Inlet 230007 Bent Bar 230047...
Page 31 Pos. Part No. Name Pos. Part No. Name 230082 Plain Washer 6 230122 Plain Washer 10 230083 Bolt M6x16 230123 Locknut M10 230084 Gasket 230124 Locknut M10 230085 Oil suction Filter Joint 230125 Plain Washer 10 230086 Plain Washer 5 230126 Bolt M10x55 230087...
Page 32 Pos. Part No. Name Pos. Part No. Name 230162 Flange Nut M8 230202 Flange Nut M8 230163 Rhombic Block PFL204 230203 Star Knob 230164 Bearing UB204 230204 Screw M4x12 230165 Bolt M8x50 230205 Plain Washer 10 230166 Locknut M8 230206 Nut M10 230167 Screw M6x40...
Page 33: Disposal Of Packaging And Machine After The End Of Service Life
Pos. Part No. Name Pos. Part No. Name 230242 Plain Washer 10 230257 Elastic Washer 8 230243 Bolt M10x16 230258 Bolt M8x16 230244 Screw M6x16 230259 Tube Plug 30 230245 Plain Washer 6 230260 Screw M5x10 230246 Guard Plate 230261 Plain Washer 5 230247 Locknut M6...
Page 34: Instructions For Ordering Spare Parts
All components should be ordered in the nearest service shop or at your dealer’s. In the case of any confusions concerning the spare parts or technical issues, the VARI a.s. commercial, customer-service or technical departments are prepared to answer all your inquiries. ADDRESS OF THE MANUFACTURER TIYA Hydraulics Co., Ltd., Fuqian Street North, Gaoze, 262300 Wulian, Shandong,...
Page 35: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY The original declaration of conformity as issued by the manufacturer of the product.