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Farmet DUO Operating Manual

Oilseed screw press
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OPERATING MANUAL
OILSEED SCREW PRESS
FARMET DUO

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Summary of Contents for Farmet DUO

  • Page 1 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO...
  • Page 2 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 2 of 48...
  • Page 3 OILSEED SCREW PRESS FARMET DUO IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE Issued by: Technical Division, Farmet a.s., Jiřinková 276, Česká Skalice 552 03 Number of Pages: 48 Date of Issue: 01/07/2014 Issue Number: 2.2 Changes are reserved...
  • Page 4 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 4 of 48...
  • Page 5 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Dear Customer, Farmet DUO Screw Presses are quality products by Farmet a.s. Česká Skalice. You can fully utilise the advantages and qualities of the Equipment after thoroughly studying the operating manual. The serial number of the Equipment is punched on the production label and written in the operating manual.
  • Page 6 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 6 of 48...
  • Page 7 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Table 1 - Technical Parameters of the Equipment FARMET DUO FARMET DUO FARMET DUO PARAMETERS FM 4kW Machine Length (mm) Height (mm) Width (mm) Electromotor Voltage (V) Requirement – 3+PE+N,3x230/400V / 50Hz Voltage/Frequency (V/Hz)
  • Page 8 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 8 of 48...

  • Page 9: Table Of Contents

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO TABLE OF CONTENTS LIMIT PARAMETERS OF THE EQUIPMENT ............11 SAFETY MESSAGES ..................12 DESCRIPTION OF THE EQUIPMENT ..............16 Terms definition ..................... 17 Optional Equipment ....................18 ON-SITE ASSEMBLY AND INSTALLATION OF THE EQUIPMENT ......19 ACTIVATION AND SHUTDOWN ...............
  • Page 10 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 9.4.2 Gearbox Maintenance and Operation ............33 Disassembly and Assembly of the Equipment Parts ..........34 9.5.1 Disassembly and Assembly of Press Components ......... 35 9.5.2 Assembly of Press Components ..............36 Assessing the Deterioration of the Operating Mechanisms of the Equipment ..36 DISPOSAL OF THE MACHINE, PROTECTION OF THE ENVIRONMENT ....

  • Page 11: Limit Parameters Of The Equipment

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 1. LIMIT PARAMETERS OF THE EQUIPMENT The Equipment is designed to be operated in interiors with ambient temperature from +15 °C to +35 °C and relative humidity from 10 % to 90 % without condensation.

  • Page 12: Safety Messages

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 2. SAFETY MESSAGES Symbol Meaning The general warning symbol identifies important information regarding the safety instructions in the instruction manual and safety signs on your machine. If you see this warning sign, be aware that there is a risk of injury which may cause death.
  • Page 13 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO by a person:  Authorised by the Owner  Educated in the machinery field with knowledge of repairs of similar equipment  Demonstrably acquainted with safety regulations for work with the Equipment A.4 The Operator must secure the safety of other persons when working with the Equipment.
  • Page 14 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO B. TRANSPORTING THE EQUIPMENT B.1 The vehicle intended for the transportation of the Equipment must have at least the same bearing capacity as the weight of the transported Equipment is. The total weight of the Equipment is stated on the nameplate.
  • Page 15 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Table 2 – Warning Safety Labels POSITION ON WARNING SAFETY LABEL TEXT TO THE LABEL THE MACHINE Read the Operating Manual carefully prior to manipulation with the Equipment. P 1 H Observe the instructions and safety rules when operating the Equipment.

  • Page 16: Description Of The Equipment

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 3. DESCRIPTION OF THE EQUIPMENT Figure 1 – DUO Figure 2 - DUO FM Page 16 of 48...

  • Page 17: Terms Definition

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO The pressing unit consists of an aluminium hopper, a press screw, a die, a heating sleeve nut, a nozzle holder, a nozzle for cakes and a heating sleeve. Press Description The presses can be assembled into batteries placed on one pedestal with a joint discharge chute and a belt conveyor for carrying away the pressed cakes in the form of granules.

  • Page 18: Optional Equipment

    Hopper above the Press with Capacity of 20L A metal hopper above the DUO screw press with the capacity of 20 litres. It is an extension above two hoppers that are included in the pressing mechanism.

  • Page 19: On-Site Assembly And Installation Of The Equipment

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 4. ON-SITE ASSEMBLY INSTALLATION EQUIPMENT  The Owner must perform the assembly according to the instructions of the Producer, best in cooperation with an expert servicing technician assigned by the Producer.  The Owner must secure a functional test of all assembled parts after the completion of the Equipment assembly.

  • Page 20: Activation And Shutdown

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 5. ACTIVATION AND SHUTDOWN 5.1 SAFETY INSTRUCTIONS FOR THE OPERATOR The Operator must not:  Activate or use the Equipment when the covers are removed or damaged  Touch the moving parts of the Equipment ...
  • Page 21 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO  The Operator must keep the workplace clean and in order and must check and clean the functional elements.  Check the proper direction of the screw rotation. Switch the motor on for a short time and check the correct direction of rotation by looking into the charging hole of the press.

  • Page 22: Inspection Of The Equipment Before Activation

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 5.2 INSPECTION OF THE EQUIPMENT BEFORE ACTIVATION  Clean the equipment of any impurities and metal objects. Note: metal objects and similar impurities may cause serious damage to the press if they get inside.

  • Page 23: Duo Fm Control

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 5.4 DUO FM CONTROL Figure 4 - UNO FM control  The equipment is connected or disconnected from the mains by inserting or pulling out the plug (source of voltage) from the socket.

  • Page 24: Activating The Press After A Standstill Under 5 Minutes

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO  When the operation of the pressing mechanism has been stabilized, it is possible to replace the nozzle with the 10 mm diameter for 8 mm and later for 6 mm. The best yield is achieved with the 6 mm nozzle.

  • Page 25: Operation Of The Equipment

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 6. OPERATION OF THE EQUIPMENT 6.1 INSPECTION OF THE OPERATING VALUES AND PARAMETERS The Equipment may work continuously with regular inspections provided that a regular feed of material has been ensured. Many problems and defects may be prevented by regular inspection rounds, during which you should check: ...

  • Page 26: Oiling Up" The Press

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO  After you press the empty (material falls from the output of the press), mount bracket and nozzle and press it once again  After starting, check the temperature, or identify a possible source of overload 6.4 “OILING UP”...

  • Page 27: Adjusting Operating Mechanisms

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 7. ADJUSTING OPERATING MECHANISMS  When adjusting the operating mechanisms of the Equipment, the Operator must follow the recommended values specified in the Operating Manual. Always observe the principles of safe operation of the Equipment and instructions provided in Chapter 5.1 and Chapter A.
  • Page 28 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO  It is forbidden to use the 4 mm nozzle for pressing oilseeds with a fat content below 20 %, such as vine seeds, caraway seeds…  It is also forbidden to use the 4 mm nozzle for the start-up of the press.

  • Page 29: Operating Defects

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 8. OPERATING DEFECTS In the table below, the solutions of problems, which may occur during the equipment operation, are described. The equipment must always be properly installed and used in accordance with this user manual. In case of uncertainties concerning the use of the equipment, contact the service centre.

  • Page 30: Maintenance And Repairs Of The Equipment

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 9. MAINTENANCE AND REPAIRS OF THE EQUIPMENT Danger! Any work on the Equipment (maintenance, assembly) may only be executed when the Equipment is in standstill and secured from accidental activation it is required to place a sign on the main switch stating “DO NOT TURN ON, THE...

  • Page 31: List Of Recommended Tools For Regular Maintenance And Operation

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 9.2 LIST OF RECOMMENDED TOOLS FOR REGULAR MAINTENANCE AND OPERATION The tools may be ordered as an option or they are available on local markets. Recommended special tools for regular maintenance: Hook spanner no. 60 – 90 product number m11257 Box spanner no.

  • Page 32: Regular Maintenance And Repairs

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 9.4 REGULAR MAINTENANCE AND REPAIRS Always perform all the jobs in a dutiful way and with thoroughly trained staff. The recommended time intervals are stated in time for continuous operation / in motor-hours for other operations.

  • Page 33: Lubrication Plan

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 9.4.1 Lubrication Plan Table 4 - Lubrification plan LUBRICATION SPOT INTERVAL LUBRICANT Press Gearbox First 300 hours, then at least CLP 220 with viscosity of once every 12 months VG 220; quantity: 2.2 l.

  • Page 34: Disassembly And Assembly Of The Equipment Parts

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO  Unscrew the drain plug and drain the oil. There is a risk of scalding by the hot oil and therefore use appropriate protective equipment.  Clean the magnetic plug on the oil drainer (used as a catcher of metal impurities).

  • Page 35: Disassembly And Assembly Of Press Components

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 9.5.1 Disassembly and Assembly of Press Components Figure 6 - Disassembly and Assembly of Pressing Mechanism  Disconnect the press from the mains  Unscrew the nozzle using box spanner no. 32  Unscrew the nozzle holder safety nut using hook spanner no. 60-68 ...

  • Page 36: Assembly Of Press Components

    Equipment, please contact the service centre. If a deteriorated part needs to be replaced, contact the relevant service centre or a sales representative of Farmet a.s. The list of spare parts with relevant catalogue numbers is provided in the Spare Parts Catalogue.

  • Page 37: Disposal Of The Machine, Protection Of The Environment

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 10. DISPOSAL OF THE MACHINE, PROTECTION OF THE ENVIRONMENT  The Owner must ensure that the Equipment is disconnected from the power supply prior to the commencement of disposal.  The Owner must ensure that steel parts and parts contaminated with the transmission oil and lubrication grease are separated during the disposal of the Equipment.

  • Page 38: Service And Guarantee Terms

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 11. SERVICE AND GUARANTEE TERMS 11.1 SERVICE The service is provided by service centres or directly by the Producer. Only use spare parts according to the Spare Parts Catalogue published by the Producer.
  • Page 39 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Notes: Page 39 of 48...
  • Page 40 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Notes: Page 40 of 48...

  • Page 41: Annexes

    OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO 12. ANNEXES Annex A 1 - Operating Diary Submitted Defects, damage to the machine, operating deviations found Operator’s Date Accepted during operation, repairs, lubrication and other information signature Page 41 of 48...
  • Page 42 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Annex B 1 – Wiring of single-phase motor without frequency convertor Page 42 of 48...
  • Page 43 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Annex B 2 - Wiring with frequency convertor Page 43 of 48...
  • Page 44 OPERATING MANUAL OILSEED SCREW PRESS FARMET DUO Page 44 of 48...
  • Page 45 Wydajemy na własną odpowiedzialność niniejszą Deklarację Zgodności. Saját felelősségre a következő nyilatkozatot közöljük. Strojní zařízení: - název : Šnekový lis olejnin - typ, type: FARMET DUO - model, modèle: 3f Machine: - name Oilseed screw press Schneckenpresse für Ölfrüchte Fabrikat: - Bezeichnung: - dénomination:...
  • Page 46 OPERATING MANUAL OILSEED SCREW PRESS FARMET UNO Page 46 of 48...
  • Page 47 Wydajemy na własną odpowiedzialność niniejszą Deklarację Zgodności. Saját felelősségre a következő nyilatkozatot közöljük. Strojní zařízení: - název : Šnekový lis olejnin - typ, type: FARMET DUO - model, modèle: FM Machine: - name Oilseed screw press Schneckenpresse für Ölfrüchte Fabrikat: - Bezeichnung: - dénomination:...
  • Page 48 OPERATING MANUAL OILSEED SCREW PRESS FARMET UNO Page 48 of 48...

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