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Summary of Contents for MesSen Nord ROHRTEST-4
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ROHRTEST-4 v. 8.8 Tightness test system Sewers, sewage pipes and pipe connections acc. to EN 1610, SIA 190 / VSA Separators, Collectors and Shafts acc. to EN 1610, EN 858-1, EN 858-2, DIN 1999-100, DIN 4040-100, EN 12566-1, SIA 190 / VSA Drinking water / waste water pressure pipes acc.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Table of contents Side Application of the test system 1.1. Water pressure-test / low-pressure 1.2. Water pressure-test / high pressure 1.3. Shaft and separator-test in the free-mirror-procedure 1.4. Compressed air-test / sleeve-sample Technical parameters 3.1.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Test-transaction 7.1. Tests with measuring-equipment WATER 7.1.1. Preparatory works 7.1.2. Test with measuring-equipment WATER 7.2. Tests with measuring-equipment HIGH PRESSURE 7.2.1. Preparatory works 7.2.2. Test-transaction with measuring-equipment HIGH PRESSURE 7.3. Tests with measuring-equipment AIR 7.3.1.
MESSEN NORD GmbH Application of the test system The test system ROHRTEST-4 allows the computer-aided, automated tightness test of sewage pipelines, muffs, shafts and separators after the test standards nationally binding for these installations. In the result of the test, standardized test reports are produced which document the test course and the test result.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH System-components Test procedures Control unit, integrated AIR/VACUUM (RT-ST04) This unit is required for all Test procedures, contains measuring-equipment for AIR / VACUUM tests, supplie unit, data-transformers and test controller for all measuring-facilities Tests acc. to EN 1610 (L) i.e.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 1.1. Water pressure-test / low-pressure Configuration A: Water pressure test at the closed system (fastened pipe) Control unit Connection cable Measuring unit WATER RT-ST04 RT-VK10 RT-WA04 Test connection Water supply Standards: EN 1610 „W“...
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Water pressure-test / low-pressure Configuration B: Water pressure test at the open system (open water column) Control unit Dispatcher box Measuring unit WATER RT-ST04 RT-VBOX RT-WA04 Test connection Water supply External pressure sensor RT-EXTW Standards: EN 1610 „W“...
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 1.2. Water pressure-test / high pressure Measure equipment HIGH Control unit PRESSURE RT-HD04 RT-ST04 High pressure pump Test standards: EN 805 DIN 4279 (become obsolete) Special test procedure "H" page 8...
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 1.3. Shaft and separator-test in the free-mirror-procedure Configuration A: Shaft - / separator-test of automatic water-addition Sensor cable RT-SK10 Control unit Measure equipment RT-ST04 SHAFT Configuration B: Separator-test with automatic water-addition Dispatcher box RT-VBX...
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Configuration C: Separator-test with several level-probes Sensor cable Control unit RT-SK10 RT-ST04 with 2 add. Meas.ports Measure equipment SHAFT RT-SP04 Measure equipment SHAFT RT-SP04 Measure equipment SHAFT RT-SP04 Test standards: EN 858 DIN 1999-100 DIN 4040-100 EN 1610 "W"...
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Control unit Compressed air RT-ST04 supply Air distribution unit RT-LV04 Test standards: EN 1610, Verfahren „L“ DWA M 139 DIN 1986/30, DWA M 143/6 ÖNORM B2503 SIA 190 / VSA Special test procedure „L“...
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Control unit RT-ST04 External measuring equipment AIR Compressed air supply Test standards: EN 1610, Verfahren „L“ DWA M 139 DIN 1986/30, DWA M 143/6 ÖNORM B2503 SIA 190 / VSA Special test procedure „L“...
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 1.6. Compressed air tightness test for pipe junctions Control unit Compressed air RT-ST04 supply RT-LV04 Compressed air control unit Junction test reel RT-MU04, Video Data Box house length 100 m, RT-DBOX cable, meter counter and...
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 1.7. Water tightness test for pipe junctions Control unit Compressed air RT-ST04 supply Kompressor RT-LV04 Compressed air control unit Video Data Box Junction test reel RT-DBOX RT-MU04, house length 100 m, cable, meter counter and...
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Technical parameters 2.1. General business-parameters for all system-components Power supply 12V DC (motor vehicle-shelf-net, 16A) 230V 50 Hz (6 A) Supply takes place over the control unit ST04 Electric connection 12V: Motor vehicle-socket for included cables...
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 2.2. Measuring-equipment WATER / water supply Operating parameters Business-medium: Water, fine-filtered Entrance-pressure-area: - 0,1 ... + 0,5 bar Exit-work-pressure: Max. 1 bar Exit-pressure-proof-ness: Max. 2,5 bar, over it irreversible damage Maximum-flow: 400 l/h Water supply Since the measuring-equipment WATER possesses an integrated pump, only a pressure-loose water-connection is required.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 2.4. Measuring-equipment VACUUM / hypotension-production Operating parameters Business-medium: Entrance-pressure-area: 0,0 ... 1,bar below atmospheric pressure Exit-work-pressure: Max. 1,bar below atmospheric pressure Maximum-vacuum-stream: 500 l / min (normal-gas) Hypotension-production The production of the hypotension can be gone in for which with customary pressure (so-called ejectors, jet-procedures) with compressed air or water as energy-bearers or but with vacuum-suction pumps takes place.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 2.6. Measuring-equipment SHAFT There are two different test procedures for the use of the ROHRTEST-measurement uipment SHAFT: a, level-alteration-measurement On this occasion the level-alteration is recorded opposite the zero-water-stand at beginning of the test and is calculated the water-loss-quantity with help of the shaft- geometry.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Technical parameters Connection: over connection-cables at reason-appliance ROHRTEST 4, Supply with protection-small-tension of the reason-appliance, maximum cable-length 80m Denseness- DIN EN 1610, method "W" tests: DIN 1999-100 DIN 4040-100 DIN 4261-1 DIN EN 12566-1...
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Danger-prevention Danger by electric stream The test system ROHRTEST works with a supply of 230V AC why the danger of the injury of electric electric jolt emerges with improper application. Run the appliance if you use the 230V-supply, only at as prescribed grounded protection-contact-sockets! Use only the included original supply cable ! If these cable is damaged don’t use it...
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Installation 5.1. Installation and Starting up • Put the control unit ST04 on the suitcase-acreage and open the suitcase-cover, post the suitcase-cover • Remove the cap from the connection-socket “supply” and connect the supply- cable "230V AC", you bolt the clutch...
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 5.2. Installation of the USB-Adapters To the installation of the drivers - software must possess you administrator-rights under Windows 2000 and Windows XP, there some files into this Windows - system- table is copied. If you don't own any administrator-right, you please turn to the person responsible for it.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 5.) To altering the Comport - clicks you to Serial adapters (COM x)" number on the component "USB in the appliance-manager with the right mouse-button and picks the point "qualities" you in the menu.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 5.3. Program-configuration You/they reach configuration / program-parameter the configuration-window to the menu-point. COM-ports: COM-Port to the connection of the control unit ST04 with the PC Air / vacuum-test, giving up record After successful air or vacuum-test, the pressure balancing can be recorded as well.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Test standards and test parameters 6.1. Selection of the test procedures and the test parameters Test procedures and test standards are usually pretended by the client. Following codification can help with the selection of the suitable Test procedures:...
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 6.2. Test with water / low-pressure 6.2.1. Test parameters for tests acc. to DIN EN 1610 (Water, low-pressure) Measuring-equipment: WATER Materials: no specification of this norm Cross-sections: Circle-form [u=3 .14 * d] Oval or egg-form [u=3 .5 * d]...
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 6.2.2. Test parameters for tests acc. to DIN EN 1999-100 (Water-level-tests for shafts and separators) Measuring-equipment: Variation 1: Level-sensor with manual water-addition Variation 2: Level-sensor with automatic water-addition, dispatcher-box and measuring-equipment "water" Test procedures:...
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Shaft-sections: Combination from circle and rectangle-forms (court selectable for low shaft-ring, shaft-cone and upper shaft-ring Shaft-diameters: min. 50 mm until Max. 100 m Shaft-heights: min. 100 mm until Max. 10 m per shaft-part Parameter-dialogue for shaft dimensions All here put in shaft-qualities are represented in the result-protocol of the test on side 2 and 3.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Pipeline-sections: Circle, rectangle, or special-forms Tube-diameters: min. 20 mm until Max. 2.5 m Tube-lengths: min. 100 mm until Max. 500 m per section Parameter-dialogue for pipe dimensions The input of pipe dimensions also appear on side 2 of the test report. Several tubes can resemble material and same cross-section condensed to a tube on that occasion.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH A substitute-diameter is calculated for special-cross-sections according to valid rule- work. For the cross-sections existing in the test software, corresponding graphics, that make a comfortable selection possible, are deposited. Test procedures: There are three basic test procedures basing on EN 1999-100. One distinguishes the rule and the two special cases test of the receptacle-area and the shaft-area on that occasion.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 6.2.3. Test parameters for tests acc. to DIN EN 4040-100 (Water-level-tests for shafts and separators) Measuring-equipment: Variation 1: Level-sensor with manual water-addition Variation 2: Level-sensor with automatic water-addition, dispatcher-box and measuring-equipment "water" Test procedures: a, rule receptacle-area b, rule "shaft-area"...
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH The continuance-data-dialogue can be opened from the protocol-in front-view out. You push "continuance-data" on the button toward it in the right tax-strip of the protocol-in front-view (see next illustration). Protocol-in front-view with right tax-strip The continuance-data allowed to add at every time to the protocol or been processed.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Protocol-opinion side 4, continuance-data Hint! You can produce a DIN EN concurring and officially recognized general-inspection- report with the general-inspection-software (GI1999-100 and GI4040-100). page 34...
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 6.3. Test parameters for tests acc. to DIN EN 805 Measuring-equipment: HIGH PRESSURE Materials: all specified Cross-sections: Circle-form Allowable pressure-losses:automatic calculation after norm-handicaps, Test procedures are described in the standard materials test procedures test time...
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 6.4. Test parameters for tests with compressed air acc. to EN 1610 Measuring-equipment: "COMPRESSED AIR" as well as. "COMPRESSED AIR / VACUUM" Tube-materials: - Concrete drily - Concrete moist and all other materials Test sections:...
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 6.6. Test parameters for junction tests Junction tests are used for the proof of the density of tube-connections (muffs), in contrast to the test of the entire attitude. The filling and test times are very low on that occasion on the basis of the low test volumes.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Parameter-dialogue for junction test (file test-type) Junction test fasteners management You can deposit the data of the existing Junction test fasteners in a table. From the deposited Junction test fasteners, you can select this currently used or the free parameter-input in the dialog from a list.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Parameter-dialogue for the Junction test fasteners management page 39...
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Test-transaction 7.1. Tests with measuring-equipment WATER 7.1.1. Preparatory works It becomes implied that already locked up the pipeline-section to be tested and airs as well as fills for the stipulated duration (pre-filling-time) with water was held.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 7.1.2. Test with measuring-equipment WATER − Over the start-button, you reach the test window. − In the diagram, the test pressure is recorded during the pre-filling-phase. This on the right screen-half gives percent-ad the current loss positionierte, covered on the loss allowed for a positive test-result exactly in% at (relative loss).
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 7.2. Tests with measuring-equipment HIGH PRESSURE (DIN EN 805) 7.2.1. Preparatory works It becomes implied that already cut off the pipeline-section to be tested, with water filled and was aired. Since the high pressure-test one-closes a checkup on air-freedom in general, is to be dedicated special attention to this criterion in order to avoid verifications.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 7.2.2. Test-transaction with measuring-equipment HIGH PRESSURE Under continuous aware control of the software-pressure-ads and the pressure gauge of the measuring-equipment, the Test pressure is found on the pipeline with help of the external pump.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 7.3. Tests with measuring-equipment AIR acc. to EN 1610 7.3.1. Preparatory works It becomes implied that the pipeline-section to be tested already was locked up. RESPECT! The test with compressed air rescues with improper handling of the test devices security-risks for the user.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 7.3.2. Transaction of the test with compressed air Change over the start-button to the test-screen. It becomes a diagram and shown on the right side of the currently measured Test pressure, you are in the phase of the pressure-construction.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 7.3.3. Test of tube-connections / junction-test The test of individual tube-connections, in the next junction-proof named, is possible in different appliance-constellations with the Test system ROHRTEST. Following appliance-constellations are supported for the junction-proof: a, test with standard pipe fasteners:...
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH The following stabilization-times are recommended: Nominal-wideness Packer-size Filling-pressure Stabilization-time DN 200 4 bar 1 min DN 250 4 bar 3 min DN 300 4 bar 1 min DN 400 4 bar 2 min DN 500...
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 7.4. Tests with the measuring-equipment SHAFT 7.4.1. Preparatory works It becomes implied that already drained the receptacle to be tested, cleaned, locked up and with clear water was replenished. RESPECT! The measuring-equipment SHAFT is water admitted exclusively for the test with the test medium water.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 7.4.2. Transaction of the test with the measuring-equipment SHAFT After conclusion of the data input, the actual test-screen is started. Doesn't yet start the actual test but the screen-ad at first putting in of the beginning-water-stand as well as the control of the attitudes allow.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Data-concept 8.1. Storage of the Test reports The following scheme shows the flow of information, which emerges at the preparation of a test report. Test procedure (Standard, Test time, Test pressure, allowable losses...) Order-parametersr...
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 8.2. Project-administration All clients as well as all construction-intents and test objects are grasped automatically in an internal data base of the test software and stand in the case of the re-application without retyping of the data about the disposal so.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH The project-administration makes it possible, as well as to find Test reports again comfortably and to open, to produce also as lists and overview-tables of the tests after different order-criterions. With a double-click on a line of the project-administration, the protocol-opinion of the respective protocol is called.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Order-criterion Uses Construction- Ad and expression of all Test objects of a Procet in both list-form intents and as singles-protocols, therefore z.B. the overview over a whole building site or property Test object Ad and expression of all Test reports of a Test objectss in both list- form and as singles-protocols, therefore z.B.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 8.3. Preparation and alteration of Test report forms The preparation of the Test reports takes place through the Test software under application of protocol-presentations. On this occasion, it is about text files, which describe the format and the content of the Test reports. Protocol-presentations exist for all Test standards and Test procedures.
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH GPS_Protokolle activated GPS, option Yellow program-version (3). Messport C:\RT\DBRT43 Program-files (EX and INI-files) Data bases (client and project-data base) C:\RT\DBRT43\Deutsch\ individually shaped protocol-presentations (*.PER - files, if existing C:\RT\DBRT43\Deutsch\ Standard-protocol-presentations (*.PER - files Standard_Protokolle C:\RT\DBRT43\Deutsch\ Standard-protocol-presentations (*.PER, files, with...
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 1999s.per Separator-test of DIN 1999 2.per Denseness-special-test (procedures water) File-name Prüfnorm 2f.per Denseness-special-test (procedures water) 2s.per Shaft-denseness-special-test (W) 25031.per Denseness-test of ÖNorm B 2503 (procedures air) 25031m.per Sleeve-test of ÖNorm B 2503 (procedures air) 25032.per...
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 8.4. Test parameter getting from Test reports Since the program-version 8.6, the Test parameter can be loaded already by carried out measurements, about the corresponding configuration from the last test of this object, to read. Client-data, Test objectdaten, parameters and object-parameters first are adopted on that occasion and can, with demand, is edited afterwards.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH 8.5. Configuration of the option "GPS" With a connected GPS-Sensor, the current GPS-Position is entered automatically into the test report. The required driver (with USB - appliances) of the sensor is included by the manufacturer and must be installed after manufacturer-handicaps.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Maintenance and function-test 9.1. Appliance-check If doubts of the correct function of the test device exist the software supports you with the mistake-orientation. With the menu-point of "appliance-checking" in the menu "configuration" is called a routine, which determines the internal appliance- parameters and shows on the screen.
ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Changeover to winter-business (all measuring-facilities) The ROHRTEST-devives are for the business with air-temperatures below 0, C doesn't specify. In order to prevent a damage of the Prüftechnik with camp- temperatures below 0, following points are to be heeded: Measuring-facilities WATER and HIGH PRESSURE empty and with Frost-protection (z.B).
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ROHRTEST-4, v. 8.8 MESSEN NORD GmbH Changes of the sense of a technical development keeps itself the manufacturer before. Heed please corresponding documentation-supplements. With hints and questions, you please turn to them/her/it MesSen Nord GmbH Zum Forsthof 2 D-18198 Stäbelow...
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30 min Pressure- 10 mbar precision : Water-loss: 0,15 l/m2 in 30 min for tubes (inner surface) 0,2 l / m² in 30 min for pipelines einschl. Shafts 0,4 l/m2 in 30 min for shafts at singles-test MesSen Nord GmbH www.messen-nord.de...
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30 min Pressure- 10 mbar precision : Water-loss: 0,15 l/m2 in 30 min for tubes (inner surface) 0,2 l / m² in 30 min for pipelines einschl. Shafts 0,4 l/m2 in 30 min for shafts at singles-test MesSen Nord GmbH www.messen-nord.de...
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Max. 500 mbar Pre-filling-time : 1 Hour until 24 hours (concrete), if necessary Pressure-course and water-addition are to be recorded! Duration : 15 min Pressure-precision 10 mbar Water-loss: 0,2 l/m2 in 15 min for tubes (inner surface) MesSen Nord GmbH www.messen-nord.de...
MesSen Nord GmbH www.messen-nord.de Prüfung nach besonderen Bedingungen: DIN 1999 - 100 (nur mit behördlicher Genehmigung und nur für Altbestände) Wie Regelfall, aber nur Auffüllung des Behälterbereiches Regelfall: Neubau Sonderfall: Altbestand Auffüllung bis 20mm unter OK Schacht Behälterbereich max. Verlust 500 ml/Stunde Auffüllung bis 100mm...
MesSen Nord GmbH www.messen-nord.de Prüfung nach besonderen Bedingungen: DIN 4040 - 100 (nur mit behördlicher Genehmigung und nur für Altbestände) Ausführung wie Regelfall Behälterbereich Regelabfall: Schachtbereich Regelfall: Behälterbereich Auffüllung bis 20mm Auffüllung bis 100mm unter OK Schacht über OK Rohrscheitel max.
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