MasterFix EZM4000 Manual

Hydraulic pneumatic blind rivet nut tool

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EZM4000
R
Hydraulic pneumatic
blind rivet nut tool

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Summary of Contents for MasterFix EZM4000

  • Page 1 EZM4000 Hydraulic pneumatic blind rivet nut tool...
  • Page 2 The information provided is applicable to the product as delivered by Masterfix Products bv. Therefore, Masterfix Products bv cannot be held liable for any damage resulting from deviations from the original specifications of the product.
  • Page 3: Table Of Contents

    EZM4000 Content General....................This manual.................... Icons in this manual................Discarding and the environment..............Safety....................Safety instructions ................. Persons....................Work environment..................Tools...................... Serial number..................Type identification................... Main components................. Compoments..................Mandrels/anvils..................Operation.................... Controls....................360° revolvable air supply unit..............Setting tool stroke................... Use....................
  • Page 4: General

    EZM4000 General This manual This manual describes the daily use of the tools. Carefully read this manual. Every user must be acquainted with the contents of this manual. Strictly follow the instructions in this manual. Always carry out the activities in the correct order. Keep this manual at a fixed place. If the manual gets lost, you can download it from www.masterfix.com.
  • Page 5: Safety

    EZM4000 Safety 2.1 Safety instructions Mandrel/anvil Safety valve Trigger Air supply closing valve Release button Air connection Persons • Use safety goggles. This also applies to persons in the immediate surroundings. • Use hearing protection when the sound level exceeds 85 dB(A).
  • Page 6: Work Environment

    EZM4000 Work environment • Keep the work environment clean and neat. • Use dry, filtered and with anti-corrosive oillubricated air. If not available, put 0.1 ml (approximately 5 drops) of anti- corrosive lubricating oil in air connection of tool three times each operating day.
  • Page 7: Main Components

    EZM4000 Main components Components Mandrel/Anvil Air connection Stroke indicator Hydraulic body Trigger 360° revolvable air supply unit Release button Pneumatic body Safety valve Bracket Air supply closing valve Manual Mandrels/Anvils . The delivered box contains mandrels and anvils M4 - M8.
  • Page 8: Operation

    EZM4000 Operation Controls Trigger 360° revolvable air supply unit Air supply closing valve Bracket 360° Revolvable air supply unit When the air hose (M) obstructs work during use, turn off closing valve (F). The 360º revolvable air supply unit (I) can then be rotated to a more...
  • Page 9: Setting Tool Stroke

    EZM4000 Setting tool stroke: To set the stroke turn the stroke indicator [see fig. 3.1-B), this shows stoke value. Set the stroke according the diagrams below. - Maximum stroke is available when the stroke indicator is turned clockwise until it locks, see diagram below.
  • Page 10: Use

    EZM4000 Screw in correct ø mandrel Position the nipple (G 1/4”) Screw on correct ø anvil Set stroke indicator, (see 4.3) Set the correct air pressure Turn on the closing valve...
  • Page 11 EZM4000 Position the rivet nut, ensure one Position the tool mandrel thread is exposed Press and hold the trigger until rivet nut Release trigger, allow tool to spin off has set Turn off closing valve If not correct (see 4.3)
  • Page 12: Maintenance

    EZM4000 Maintenance Use safety goggles Use hearing protection Use safety gloves Regular maintenance Turn off the closing valve (F) and disconnect the air supply (G). - Dismantle anvil(see fig 6.1.a). then Clean using an air blow gun and soft cloth.
  • Page 13: Trouble Shooting

    EZM4000 Trouble shooting Problem Cause Corrective action The tool does not work The tool has not been connected to Connect the tool to the air the air connection connection The air supply closing valve is still Open the air supply closing valve...
  • Page 14: Technical Data

    EZM4000 8. Technical data 270 mm 285 mm 260 mm ø 23 mm 80 mm ø 99 mm Weight 1,65 kg Air Pressure 5-7 bar Pull force (6 bar) 18,5 kN Air consumption (per stroke) 1,5l Max. operating stroke 7 mm...

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