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GAGEMAKER MIC TRAC MT-4000 Operation Manual

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Summary of Contents for GAGEMAKER MIC TRAC MT-4000

  • Page 1 OPERATION MANUAL...
  • Page 2 ©2012 Gagemaker, Inc. OMMT400012-99...

  • Page 3: Table Of Contents

    Contents Introduction What is the MIC TRAC Measurement System? Gagemaker’s Philosophy of Accuracy Technical Support Unpacking and Handling Returning the MIC TRAC System Components Component List MIC TRAC Base Unit Component Descriptions MIC TRAC Setup Procedures Removing Lifting Lugs Releasing the Weight Holder...
  • Page 5 The MIC TRAC System addresses gage setting and calibration issues that were never possible before. All it takes is a little imagination. But, for those who don’t have time to imagine, Gagemaker provides gages and fixtures to accompany the MIC TRAC to make your job easier and more precise.

  • Page 7: Introduction

    Proper positioning of the gage improves the accuracy of the calibration and provides more consistent results. Refer to the MIC TRAC MT-4000 Calibration Reference Cards and the Gage Calibration Setup Poster for information about using the CAL-PAK fixtures.

  • Page 8: Unpacking And Handling

    1. After opening the cover of the shipping carton, check for signs of damage. Note: If the unit appears damaged, contact Gagemaker immediately at 713-472-7360. 2. To release the unit from the shipping carton, loosen and remove the wing nuts and washers.
  • Page 9 If the unit is returned in any container other than the original shipping carton, there will be a charge of $150.00 for carton replacement when the gage is returned to you. Gagemaker is not responsible for any damages incurred during return shipment due to poor packing.

  • Page 10: Returning The Mic Trac

    If the unit is returned in any container other than the original shipping carton, there will be a charge of $525.00 for carton replacement when the gage is returned to you. Gagemaker is not responsible for any damages incurred during return shipment due to poor packing.

  • Page 11: System Components

    System Components Take some time to become familiar with all the parts that make up the MIC TRAC system by reviewing the labeled diagram and descriptions that follow. The part names are important to understand the assembly and operating instructions. Component List Item Description...

  • Page 12: Mic Trac Base Unit Component Descriptions

    MIC TRAC Base Unit Component Descriptions Receiver Pads Located on the right and left carriages and are used to hold fixtures, such as the carbide anvils (TF-2R blocks). The receiver pads are ground in matched sets so the mounting surfaces are flat and parallel.
  • Page 13 MIC TRAC Base Unit Component Descriptions (continued) Includes a weight holder and three Weight System weights. Weights consist of: internal measurement compensator (4 oz), a 1.0 lb, and 2.0 lbs. weights. During the measurement process, the weights are used to achieve the recommended measuring force.

  • Page 15: Mic Trac Setup Procedures

    Each of the procedures on the following pages will help you to setup your MT-4000 properly. Removing Lifting Lugs (Optional) Materials Needed: • MIC TRAC MT-4000 base unit • 3/8" and 5/16" hex wrenches • Button head cap screws (included with unit) When the unit is in place, you may want to remove the (4) lifting lugs.

  • Page 16: Releasing The Weight Holder

    Releasing the Weight Holder Materials Needed: • MIC TRAC MT-4000 base unit • 1/8" hex wrench • Lightweight gage oil The weight holder on the MT-4000 is secured in place for shipping. It is important to remove the shipping bracket before using the equipment.
  • Page 17 Releasing the Weight Holder (continued) 5. Be sure that the cords that hold the weights are properly seated on their pulleys (refer to the Weight System diagram at the back of this manual). Note: During the measurement process, you will place the proper combination of the three weights on the weight holder to achieve the necessary measuring force.

  • Page 18: Connecting The Computer

    Connecting the Computer Materials Needed: • • All-In-One Computer Wireless plug-in module • Power cord • Wireless Keyboard • Wireless Mouse The computer, which is included with the MT-4000, should be used exclusively with the MIC TRAC. We recommend that you do not install other software programs on this computer. The CERTIFI Software is a 32-bit Windows based calibration program that comes installed on the computer.
  • Page 19 Connecting the Computer (continued) 5. If you have a printer, plug the USB printer cable into one of the USB ports on the back of the computer. Refer to the instructions that came with your printer, if you need additional help connecting the printer.

  • Page 20: Connecting The Mic Trac To The Computer

    Connecting the MIC TRAC to the Computer Materials Needed: • MIC TRAC MT-4000 base unit • USB Data Cable • MT-4-USB Interface Box The data link cable feeds information from the MIC TRAC to the computer. It has a large connector on one end and three small connectors on the other end.

  • Page 21: Setting Up The Optional Support Table

    Setting Up the Optional Support Table Materials Needed: • MIC TRAC MT-4000 base unit • Support Table (optional) The MT-4000 is available with an optional support table. The table’s height can be adjusted to support parts during the measurement process. The support table is also equipped with clamps that can hold a part in place while measurements are taken.

  • Page 22: Finding Home Position On The Mic Trac

    Finding Home Position on the MIC TRAC Materials Needed: • MIC TRAC MT-4000 base unit • Computer, Keyboard, and Mouse • CERTIFI software 1. Start CERTIFI. From the main screen click the Inspex Monitor icon . The DRO or digital readout for the X and Y axis and their sum—S...

  • Page 23: Changing The Measuring Force Direction

    Changing the Measuring Force Direction Materials Needed: • MIC TRAC MT-4000 base unit • Slotted screwdriver or coin 1. Initially, the weight system’s measuring force is set up for internal measurements, where the left force lug is vertical and the right force lug is horizontal.
  • Page 24 Changing the Measuring Force Direction (continued) 4. Turn the X axis adjust knob clockwise to position the left carriage to the far right. 5. Insert the blade of a screwdriver or a coin into the slot of the left force lug and rotate 90 degrees.

  • Page 25: Mounting The Carbide Anvils (Tf-2R Blocks)

    Mounting the Carbide Anvils (TF-2R Blocks) Materials Needed: • • MIC TRAC MT-4000 base unit Gage ball • • Carbide anvils (TF-2R Blocks), cap screws and washers ZEP I.D. Red Cleaner • • 5/32" hex wrench Cloth • 30 in/lb torque wrench The carbide anvils are mounted on the receiver pads of the MT-4000 to provide a measuring surface.
  • Page 26 Mounting the Carbide Anvils (TF-2R Blocks) (continued) 6. Repeat the same process with the right carbide anvil, but before completely tightening the screws, be sure the anvils are aligned: • Bring the carbide anvils together using the Y axis adjust knob. •...
  • Page 27 Mounting the Carbide Anvils (TF-2R Blocks) (continued) 10. Clean a gage ball with the cloth and ZEP I.D. Red cleaner to remove any dirt or oil. 11. Push in the X axis adjust knob. Turn the knob counterclockwise and place a gage ball between the carbide anvils.

  • Page 28: Measurement Procedures

    Measurement Procedures Measuring Parts Materials Needed: • • MIC TRAC MT-4000 base unit Part • • Carbide anvils (TF-2R Blocks) ZEP I.D. Red Cleaner • • Computer Cloth • CERTIFI software 1. If measuring a part immediately after turning on...
  • Page 29 Measuring Parts (continued) 6. Turn the Y axis adjust knob counterclockwise to bring the carbide anvils together. 7. In INSPEX, click the S button on the digital readout to zero the MT-4000. 8. Clean the part with the cloth and ZEP I.D. Red cleaner.

  • Page 30: Care And Maintenance

    When shipping your MIC TRAC, for whatever reason, use the shipping carton and packing material that came with the unit to minimize the risk of damage. Gagemaker will assume no responsibility for goods damaged during return shipment due to improper packaging.

  • Page 31: Mic Trac Calibration

    MIC TRAC Calibration The MIC TRAC MT-4000 is calibrated at the factory to +.000020” traceable to NIST. To ensure that the MIC TRAC is providing accurate measurements, the unit should be calibrated annually, based on frequency of use and operating conditions.

  • Page 32: Technical Information

    Technical Information Specifications Overall Dimensions MT-4012-10 Base Unit 36.00" x 13.00" x 12.00" ( 914mm x 330mm x 304mm) MT-4024-10 Base Unit 47.00" x 13.00" x 12.00" (1194mm x 330mm x 304mm) MT-4036-10 Base Unit 58.00" x 13.00" x 12.00" (1473mm x 330mm x 304mm) MT-4048-10 Base Unit 69.00"...

  • Page 33: Cable Wiring Diagrams

    Cable Wiring Diagrams Scale to HD15 HD-15 FEMALE 6 PIN BLACK MOLEX HIGH FLEX CABLE HIGH FLEX CABLE COMPUTER CABLE MALE FEMALE CONNECTOR SHIELD SHIELD SHIELD ORANGE BLACK BLACK RSF SCALE BROWN BROWN GREEN VIOLET VIOLET VIOLET GREEN GREEN BROWN ORANGE ORANGE BLACK...

  • Page 34: Weight System

    Weight System The diagram that follows depicts the pulley system that operates the MT-4000 weight system. In the event that the cord holding the weights becomes tangled or disconnected, this diagram will help with reconnecting it properly. Left End View Front View...

  • Page 35: General Dimensions

    MT-4024-10 General Dimensions...
  • Page 36 Gagemaker LP, P.O. Box 87709, Houston, Texas 77287-7709 712 East Southmore Ave., Pasadena, Texas 77502 Phone: 713-472-7360 Fax: 713-472-7241 Web site: www.gagemaker.com...

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