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Basher BZ-222 PRO Instruction Manual

1:10 racing buggy
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Made in China

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Summary of Contents for Basher BZ-222 PRO

  • Page 1 Made in China...
  • Page 3 Tools Required for the Build and Maintenance of the Car You will need following tools enabling you to build, run and maintain the model. Allen Keys- Hex Wrench 1.5mm, 2mm, 2.5mm Grease Thread Lock <E< Shock Oil Flat Screwdriver Phillips Screwdrivers These items are not essential but may help you with the build of your model.
  • Page 4 Small parts SCREWS TM3X8 Hex FM3x8 Grub Round Head screw screw screw machine screw l_• · - 1 � �� OTHER HARDWARE ball bearing M3 Nylon ball ball 05x 010x4 lock nut M3*S x 0 4. 7mm Sx0 5.8mm 4.7mm 05mm J �...
  • Page 5 Symbols The Manual uses Symbols periodically to instruct you on a certain aspect of the build. Denotes either a tricky part of Apply oil to the the assembly or a safety component nearest tthe consideration. symbol Apply grease to the Apply thread locking component nearest the compound to the component...
  • Page 6 Stage 1: Ball diff. Gearbox assembly Open Parts Bag A...
  • Page 7 �<:> C532 05x08x � � Ball bearing "" Drip 502 glue into the slot and quickly fit the friction plate. C528 Differential friction plate C526 Left output shaft � Assemble non asbestos friction plate as shown in the picture Drip 502 glue into the �--C528 slot and quickly fit the Differential...
  • Page 8 C370 ..mi.� M2.5 Nylon lllf locknut c� Ball diff nut ------- C537 Spring 03.Bx 01.5x 6.5 ' ��� a� :- � � � � So..? Before the installati on, add a little grease to the diff friction plate. I '------------ ----- ------------- C530 Rightp�...
  • Page 9 1. Add grease as shown in the picture. � - Assemble the components as shown, make sure the grooves face the cage. C534 Little washer A 02.5x 05.9x 1.0 C535 Little washer B C536 02.6x 06.0x 1.0 Cage...
  • Page 10 r--------- Ball Diff. Add ball diff. grease �-C539 Socket cap C532 screw 05x08x2.5mm M2.5x24mm Ball bearing I -------------------, : CD � �: There should be no gaps or slop L ___________________ J I -------------------, The diff should rotate in opposite :®...
  • Page 11 C187 010x015x 4mm Ball bearing...
  • Page 12 Stage 2: Gearbox case Open Parts Bag B...
  • Page 13 C545 __ ____ Left drive gear housing C570 TM3x22mm Hex round head machine screw C542 Left cap C562 Adjuster C541 ---- Right drive gear housing C550 Adjusting wheel C552X2 Ball bearing 03x 0 6x C551 2.5mm Washer 06x3x0.5mm...
  • Page 14 ,-- - C565 Toothed Drive Belt C3651------, 01.5x7mm - - - C5 54 _ _ Main drive C546 shaft spindle Right drive gear housing...
  • Page 15 C572 TM3x15mm Hex round head machine screw Left drive gear housing This grub screw M3 x 10mm is used to make Hexagon adjustments to screw the belt tension. C560 __ Adjusting block...
  • Page 16 C561 Screw ,---- Locking sleeve Cut 3mm of plastic screw to use as a locking sleeve for the - - · 3mm machine screw. '----C571 TM3x5 Hex round head machine screw C571 TM3x5 Hex Adjuster round head machine As shown in screw the pictures above:...
  • Page 17 ,------------------. C543 Gearbox housing A C186 ______ I '------------. C569X3 05x010x4mm Hex round head machine screw C544 Gearbox housing B 01.5x6mm C559 Motor mounting plate In order to avoid the motor plate coming loose add thread lock to the 3 screw holes.
  • Page 18 C547 Spur gear C549 x 2 Slipper clutch aluminum pads C548X2 --� 01.5x6mm Non-asbestos friction plate C558 Washer 04.2x09 x8 10mm - - � Adjust the slipper clutch - � - - - - - as necessary for your M4 Nyloc requirements.
  • Page 19 -------... M3 Hexagon Grub screw grub screw must securely lock the pinion gear to the motor shaft, ensure the grub screw sits on the flat of the shaft. Motor pinion Flat on motor shaft Use a piece of paper to adjust the gear mesh between the motor - -...
  • Page 20 C581 C603 TM3x12mmHex Round Head machine screw C582 - - - C571 �mm Hex / R���d head machine screw 1 . Leave the top of the grub screw protruding about 2mm above the adjuster block. 2. Press the belt with a screwdriver or similar tool and gearbox adjust until there is...
  • Page 21 Stage 3: Chassis, Mud guard Open Parts Bag C...
  • Page 22 C583 Chassis L------------------ C597 FM3 x 8mm Hexagon countersunk machine screw C584 C585 Servo saver C586 C595X4 Servo saver arms Ball bearing 03x 08x3...
  • Page 23 C604X2 / TM3x10mmHex Round h ead machine screw C587 Servo saver arms connecting plate C596X2 ---� Flanged sleeve spacers 03x 0 5.9x5.5mm C281 Ball stub (short)
  • Page 24 C597 C599 FM3 x 8mm Hex a on FM3 x 12mm countersunk machine screw Hexagon After assembly countersunk make sure it moves machine screw freely, do not C588 overtighten screws. \� Servo saver mount --------, C579 Left mud guard housing I __ �, FM3 x 12mm...
  • Page 25 ,-------------, ,------------------ 1 � l _________________ C580 Rig� guard, h���ing "'- C424 FM3 x 12mm Hexagon countersunk machine screw ,------------------1 C576 Servo base l _________________ FM3 x 10mm Hexagon countersunk machine screw...
  • Page 26 C602 TM3 x 8mm Hex round head machine screw C577 Left mud guard � FM3 x 8mm Hexagon countersunk machine screw C118 --� M3 Nyloc C600 FM3 x 15mm C578 Hexagon countersunk Right mud machine screw guard � FM3 x 8mm Hexagon countersunk machine screw...
  • Page 27 C589 C281 Upper cap for Ball st� servo saver (short) "" C592 Servo arm C593X2 Servo saver spring C590 Lower cap for servo saver(F) Servo saver spring spacer C574X2 Servo mount C604X4 TM3 x10mm Hex C575X2 round head machine screw Servo damper C114X4 ____,...
  • Page 28 C601 TM2.5 x 10mm Hex round head machine screw Set the servo to its neutral position, install the servo arm then lock in place with the round head machine screw as shown. ,------------------� L------------------- C59BX2 Install servo �Omm assembly Hexagon countersunk machine screw...
  • Page 29 ------------------, Assemble steering rod as shown then clip to servo arm and the servo saver. M3x10m � Hexagon grub screw /;,,,; C573X2 Servo ball head mount...
  • Page 30 Stage 4: Front bulkhead Open Parts Bag D...
  • Page 31 C628X2 TM2.5 x 8mm C613 Hex round Adjusting set B head machine screw C605X2 � susp C612 Adjusting set A C602X2 TM3x8mm Hex round head machine screw Please pay Recess attention to the direction of the recess. C609 Susp. arm mounting...
  • Page 32 C617 Front susp. arm mounting C603X2 TM3x 12mm Hex round head machine screw C627 3x8mm Hexagon grub screw. The grub screws allow you to adjust the down stop C611 Tie rod holder...
  • Page 33 - - - - - - - - - - - - - - I --------------1 !._ _____________ _ c�\ Front bumper FM3x 15mm Hexagon countersunk machine screw C602X2 TM3x8mm C281 Hex round head Ball stub machine screw (short) C608 Front tie rod...
  • Page 34 C114X2 C622X2 Shock washer Front wheel 03.2x07.0 hub carrier x0.5mm C570X �) TM3x22mm Hex round head machine screw C620 C627 X4 Ball bearing 05x 013x4 C138X2 C596X4 Ball stub Flanged sleeve (long) spacer 03x 05.9x 5.5 C619 Right bracket C C281 X2 Ball stub B (short)
  • Page 35 C606X4 Please pay �e 03.1 x0 7 / ;1;� attention to the direction of the washer machine screw C625X2 Front susp. arm shaft 03 x34mm CD® C607 ---+ 21. 8mm +---- Tie rod 03x45mm ®@...
  • Page 36 C602X3 round head machine screw C632X2 C118X2 M3 Nyloc FM3x25mm Hexagon countersunk machine screw C623 Front shock C603X4 TM3x12mm Hex round head machine screw...
  • Page 37 Stage 5: Gearbox and rear bulkhead Open Parts Bag E...
  • Page 38 C603X4 TM3x12mm � Hex round head , � __ ..---­ machine screw csgaX4 FM3x10mm Hexagon countersunk machine screw Rear wing holder ..C643 ..._ Rear shock tower C639 Rear shock tower seat After the assembly of rear shock tower and gearbox, please move forward to next assembly.
  • Page 39 ,--------------- Drivers can adjust the screws to change the angle I�--�==�� -------- -------- of the susp. arms. C633X2 Rear susp. C567 C568 Rear adjusting TM2.5x12mm Rear set A Hex round adjusting head machine set B screw M2.5x5mm Socket cap screw �------------------- C646X2 /s earing holder pin...
  • Page 40 ----------------------, I· L _____________________ C642 C641 Rear susp. arm mounting B Rear susp. arm mounting L----------------- Rear bumper...
  • Page 41 -· � --- - -- ..-- - - - C600X2 C599X2 FM3x15mm FM3x12mm Hexagon Hexagon countersunk countersunk machine screw machine screw C598X2 FM3x10mm Hexagon countersunk machine screw C597 FM3x8mm Hexagon countersunk machine screw C281 Ball stub B (short) C627 C602X2 05x013x4mm Ball TM3x8mm Hex bearing...
  • Page 42 Please pay attention to the direction of the washers. C625X2 Front susp. arm pin 03 x34mm TM3x3.5mm Hex round head machine screw C647 Complete...
  • Page 43 C607 ----+ 29mm +- Tie rod 03 x45mm C637 � yholder C636 Battery cover support FM3 x10mm Hexagon countersunk machine screw C599X2 FM3x12mm Hexagon countersunk machine screw...
  • Page 44 C650 C649 �r e seal ;;;;t � Cover plate Please pay attention to the direction of the cover plate. �---------------- C572X2 TM3x15mm Hex round head machine screw...
  • Page 45 C615X4 Battery holder C631 FM3x20mm Hexagon countersunk machine screw ,----- C616 Battery cover plate C131 Clip-A...
  • Page 46 Stage 6: Shock assembly and installation Open Parts Bag F ¥1...
  • Page 47 C669X2 Front shock cylinder body (short) C655X8 C664X4 Spacer for 0-ring Upper for (1.8mm) shock C667 X4 C670X2 Rear shock Lower cap for cylinder body shock (long) C663X4 Guard washer for 0-ring (1.1 C659X2 Rear centra 03.5 x55.5m C658X2 Rear piston Front central shaft ( 4 holes) Front piston...
  • Page 48 C661 X4 ,--- --... As above picture shows fit the O­ring into the recess of the adjusting ring and fit to shock absorber, set to a gap of C66BX4 Adjusting ring 4mm. for shock C653X4 Ball cup for Do not mark the central shock shaft with pliers during C654X4...
  • Page 49 --7--- C553X2 _ _/ Lower seat Shock spring for shock 016.7x67x 0 1.1mm ,__ _ Shock spring C666X4 r---- C662 Shock After adding 3/4 of the button shock oil gently move the shaft up and down several times to eliminate air bubbles. Then fill the shock body with shock oil until there is a gap of 5mm from the top (do not...
  • Page 50 C624X2 C114X2 Ball stub C359X2 Shock for shock washer M3X22mm 03.207x0.5 Button screw - -- � X2 M3 Nyloc TM3 X 15mm Hex ro und head machine screw C359X2 C624X2 M3X22mm button head C114X2 screw Shock washer03.2 07x0.5mm C118X2 Hexagon countersunk M3 Nyloc machine screw...
  • Page 51 Stage 7:Tyre, Wheel, Sponge, Rear wing Open Parts Bag G...
  • Page 52 Front whe--� C563X2 sponge Front wheel - - - - - - '----Front tyre C564X2 Rear wheel sponge--� Rear wheel - - - - - - '---- Rear tyre...
  • Page 53 Once the wheels and tyres have been assembled run a small Front tyre completed Rear tyre completed amount of thin CA glue around the rims. C673X2 -· M3 Flanged nyloc nut Front wheel com plete, r-Jo- -_,,...
  • Page 54 C671 washer 010x1.2mm C672X2 M2x5mm Button head C674X2 screw M4 Flanged nyloc nut C287 Hub carrier C594X2 locating pin 02x11mm Rear wheel hub carrier C556 Rear wing...
  • Page 55 Motor Rear-mount Motor Mid-mount...
  • Page 57 BZ222-Pro spare pans list 30084-M4 lock nut 30073-ball bearing cp5* 30075-ball bearingcplO* 30081-clip-A lOpcs 30083-M3 lock nut- 30085-M3*3 screws cp10*4 -2pcs cpl5*4- 2pcs (SKU:A2016T-30081) lOpcs (SKU:110BS- 10pcs-10pcs lOpcs (SKU:118B- (SKU:A2016T-30073) (SKU :A2016T-30075) 30083) (SKU:A2016T-30084) 30085) 30190-washer ct> 6* ct> 30235-pin for upper 30786-M3*8 screw- 30789-M2.5*24 hex 30832-Pins cpl.5*7mm-...
  • Page 58 BZ222-Pro spare pans list 33937-CVD complete- 33932-main drive shaft 33933-adjusting 33934-adjuster 33935-Drive belt 33936-tie rod-2pcs spindle, 1 pcs wheel, lpcs Block with arm 2pcs lpcs (SKU:9249001041-0) 2pcs (SKU :9249001037-0) (SKU :9249001038-0) (SKU :9249001039-0) (SKU :9249001040-0) (SKU:9249001041-0) 33938- hub carrier 33939- limited slip Pad- 33940-square seal 33942-ball bearing1j15* 33943-ball bearingljl3* 33944-ball bearingljl3* washer----8pcs 2pcs...
  • Page 59 BZ222-Pro spare pans list 33987-T-front C 33988-T-bearing 33989-servo saver 33990-battery cover 33991-T-wheel 33992-T-front uprights-lPC each holder-2PCS completed-lPCS plate-lPCS hub,M2*5 screws- susp.arm mounts-lPCS (SKU :9249001184-0) (SKU :9249001185-0) (SKU :9249001186-0) (SKU :9249001187-0) 2PCS (SKU:9249001189-0) (SKU:9249001188-0) 33993-T-rear susp.arm 33994-T-rear susp.arm 33995-susp. Arm pin 33996-front shock 33997-rear shock 34000-stiffener...
  • Page 60 Final Checks Before you run your car, check the following. Check that all the screws are fully tightened unless otherwise mentioned in the build stages. If the screws are threaded into metal parts make sure you applied thread lock to stop them coming loose. Check there are no binding parts, the suspension parts should drop under their own weight (with no shock absorbers mounted).

  • Page 61: Safety Precautions

    Safety Precautions You have in your possession a model that is capable of speeds of 30mph or more. Coupled with a weight of nearly 2 kilograms this could cause serious injury to yourself or others around you. Keep the following in mind when running your car.