Installation / Service / User Manual BURNERTECH Content Declaration ..............................2 Introduction ..............................4 General .............................. 4 Unpacking ............................4 Modification ............................5 Burner Operation..........................5 Installation............................4 Removal from use ..........................5 Technical Information ..........................6 Technical Data ..........................6 Technical Description of the Burner Parts ..................
Burnertech Technical on 0044 (0) 1204 393222. To ensure maximum product reliability, we advise and request that only a Burnertech Approved Engineer who has attended our product course conducts the 1st burner commissioning. Failure to comply with this requirement may invalidate your product warranty.
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Installation / Service / User Manual BURNERTECH...
Installation / Service / User Manual BURNERTECH 2 Introduction 2.1 General 2.3 Installation Read this manual carefully BEFORE unpacking the burner. It supplies important Before connecting the burner, make sure information on installation, use, maintenance that the burner rating matches the appliance and safety.
If there is the chance for dust ingress please Always observe caution with hot burner contact Burnertech for advice on the fitment components. If any parts become hot during of a filter. operation they will remain hot for some time after the burner has stopped.
Installation / Service / User Manual BURNERTECH 3 Technical Information 3.1 Technical Data MODEL INVERTERJET 50/M INVERTERJET 90/M Type Pre-Mix Burner Pre-Mix Burner Fuel Natural Gas/LPG Natural Gas/LPG Power Min-Max [kW] 10-50 18-90 Modulation Range Nominal Voltage Range [VAC] 120/230...
Installation / Service / User Manual BURNERTECH 3.3 Burner dimensions and weight The diagrams below show the major dimensions and weight of the burner. MODEL Weight Inverterjet 50/M Ø101.6 Ø170 Inverterjet 90/M Ø101.6 Ø170...
Installation / Service / User Manual BURNERTECH 3.4 Burner operation 3.4.1 Control operation The microprocessor-based burner controller is made for fan assisted, direct burner ignition applications. Versions are available for 120 and 230 volts, 50-60 Hz. The control powers the gas valve and DC-fan. Normal heat demand is given by a 120 or 230 VAC...
Installation / Service / User Manual BURNERTECH 3.4.2.2 Lock-out reset The Control can be reset by depressing the internal/external reset button 4 Installation 4.1 General Installation Information...
Installation / Service / User Manual BURNERTECH 4.2 Burner Mounting To mount the burner, suitable mounting studs or threads for bolts need to be provided for the burner Mounting Plate. Appropriate dimensions are shown below. When installing the burner, please be sure to use the gasket provided for sealing and insulating between the Mounting Plate and the bearing wall of the appliance.
Installation / Service / User Manual BURNERTECH 4.3 Gas Installation To Install the Gas supply to the Burner, follow the instruction bellow: 1. Remove the seal in front of the Gas connection flange at the rear of the burner 2. Check the thread on the flange and ensure that there is no debris in the threads 3.
Installation / Service / User Manual BURNERTECH 4.4 Electrical Installation The electrical wiring diagram for the Burners are shown in the following page. 4.5 Basic Electrical Safety...
Installation / Service / User Manual BURNERTECH 5 Commissioning 5.1 Commissioning procedure To start the commissioning procedure, follow the steps bellow: 1. Connect a Manometer to the gas inlet pressure test nipple on the burner gas inlet connection. 2. Locate CO/CO combustion analyser into flue pipe as close as possible to the appliance outlet.
Installation / Service / User Manual BURNERTECH 5.1.1 Turning on the Burner Turn ‘On’ the main electrical supply and turn on the burner demand interlock/switch. The burner fan will start and pre-purge. The burner Control will then drive the fan to a pre-set ignition speed. The ignition spark is generated at this point and the Burner will ignite.
Installation / Service / User Manual BURNERTECH 5.1.3 Fan speed Unless prior knowledge of the application is available or alternative speeds are requested, each burner is pre-programmed with the following fan speeds: INVERTERJET Maximum 5850 rpm 8500 rpm Minimum 1500 rpm...
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Installation / Service / User Manual BURNERTECH Flow chart – fan speed...
Installation / Service / User Manual BURNERTECH 6.2 Using the Burner 6.2.1 Stand-by Mode In Stand-by mode igniter is off, gas valve is closed, and fan is off if fan overrun time is finished and Continuous Fan speed option is switched off.
Installation / Service / User Manual BURNERTECH 7 Servicing A suitably qualified and competent engineer such as a Gas safe/ACS Registered Installer must carry out all the maintenance operations discussed in this section at least once a year. In the case of seasonal servicing, it is recommended that the service operations be carried out at the end of each heating season.
Installation / Service / User Manual BURNERTECH 7.2 Service operation Burner head The burner head should be examined carefully for cracks and/or damage. If there are signs that there has been over heating of the material or dust on the burner face, the burner head must be removed from the burner.
Installation / Service / User Manual BURNERTECH 7.2.1 Re-assembly Using a new replacement gasket, carefully and securely slide it to the burner head up until the gasket and the mounting plate are in contact. carefully refit the burner system into the appliance combustion chamber and secure using the fixings.
Installation / Service / User Manual BURNERTECH 7.3.2 Error Code Descriptions (Visible using PC interface) The meaning / explanation of the error number is listed below: Lock-out condition codes: FAULT 1 = Lockout signal after no flame and all ignition trials are expired. This error condition is stopping the boiler and to get to the normal operation again, manual/remote reset is required.
If required, a Windows based software along with a dedicated USB cable and driver is available to enable programming of certain parameters in the control and also to read fault codes, etc. An example screenshot is shown below. Please contact Burnertech for more information relating to this option.
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