Summary of Contents for SiliconForm Multilactor Premium
- Page 1 Manual Multilactor® Premium ©Siliconform GmbH & Co. KG, 2013, (11.12.2013) all rights reserved subject to technical changes...
- Page 2 fully automatic positioning of the milking cups in the cleaning box for the circular cleaning and disinfection during the main cleaning process ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 3 We are certain to meet your expectations with respect to successive milking and wish you "luck in your stable". Multilactor®, Bio-Milker and Pulsameter are registered trademarks. ©Siliconform GmbH & Co. KG, 2013, (11.12.2013) all rights reserved subject to technical changes...
- Page 4 Contents ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
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Page 5: Safety Instructions
Siliconform and which have been approved as appropriate agents for the Multilactor® cleaning. Usage of any non-approved chemicals results in loss of liability of Siliconform for any damage of parts that have been come into contact with these chemicals. - Page 6 Siliconform ltd. is not liable for any damage caused by inappropriate usage or unau- thorised handling. Hint: During start up (milking-in) there should not be too many further persons-except for the milker-in the milking parlour. A change of the milking environment and the milking procedure, respectively, is already a significant challenge for the animals and this situation should not be exaggerated by unknown persons and precipitance in the milking parlour.
- Page 7 Any hints with respect to mode of operation are identified in this manual with the corresponding symbol. ©Siliconform GmbH & Co. KG, 2013, (11.12.2013) all rights reserved subject to technical changes...
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Page 8: Device Structure
-shut-off valves for vacuum -hose brake (e.g., for 3-teat cows) pivot arm -magazine for receiving milking cups -water nozzle for hose cleaning -actuator for stimulation ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013) - Page 9 Purge unit Pulsameter 2 connections: Base/acid blue Water white Electric connection Valve terminal Pulsator valves Pulsator Controller and user interface ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 10 In this position Multilactor® is ready for milking. An overview of the functions can be obtained in the annex. The process sequence and the functions will be described in the following. ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 11 After the attachment time period the actual milking process starts with intensive pre- stimulation. ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 12 The teat cup does not need to be put on the floor of the milking parlour. Do not forget to reset the hose brake. ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 13 (drop of a milking cup or 3-teat cow). Upon re-attaching the cup the vacuum is switched on again. Upon operating the knee switch a forced vacuum is switched on. The milking procedure is divided into the following sub-steps: ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 14 Concurrently the milk hoses are automatically cleaned by water nozzles and brushes. ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 15 An erroneous connection is excluded by means of the shape of milk- ing connection of the bucket. - Select the button „Kanne“ in the main menu - Start the milking process ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 16 Thereafter the milking cups are again lowered into the purge unit for performing the main cleaning process. The pre-heated cleaning agent flows through the purge line from the purge apparatus to ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 17 Upon leaving the manual mode the auto- matic operates in the normal manner (gates are closed, if necessary, milked cows are re- leased,…). ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 18 PCs and stored to- gether with the animal’s identification num- ber. By pressing the button "Daten" the respect- ive data may be revoked. ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
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Page 19: Maintenance Specifications
Maintenance pulsation-replace silicone parts Replace bearing points in the pivot arm after 6.000 Std. according to manufac- Device components: compressor, purge appara- turer’s specifications tus, vacuum pump, milk pump,... ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013) -
Page 20: Error Handling
Pressure too low, leakage in line system Check pressure, check At low environmental temper- hose system atures movements are slower During winter time increase pressure by about 0.5 bar ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013) - Page 21 - Upper valve on PSM is Open valve, check for contamination, condensed closed water, check membrane for damage/wear, possibly replace Check LED on control valve (see figure 7 of attachment) ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 22 (see figure 9 of attachment) Milking cup “jumps” up - Bio-Milker valve is defective Clean and possibly replace and down during milking Bio-Milker valve ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 23 Test: Activates the pulsation for measurement of the pulse curves Eichung: Starts water testing of Pulsameter (see attach- ment 7.3) Setup menu ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 24 Attachment 1/10s Shaking off 1/10s End of shaking off 1/10s Shaking-off up 1/10s Number of steps for shaking off Pivot time 1/10 s Container fill time 1/10s ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 25 Minimum milking time 1/10s 1800 Final milking time 1/10s Final milking stimulation 1/10s Dosing time peracetic acid 1/10s Reaction time peracetic acid 1/10s Post-valve purging 1/10s ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 26 Filling time for water purging 1/10s Threshold for forced vacuum Kg/min Hysteresis for forced vacuum 1/10s Pulsation Sequential Number of pulses Sucking phase 60 % Delay PV2 ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 27 Stimulation Flood Pulsameter2 Dose PES Spray nozzles for water Flood container Spray hoses Switch-off valves on Output Pulsameter2 Vacuum ON Pulsator 1 Pulsator 2 Pulsator 3 ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 28 (2 to 5 minutes). In this time period water purging of the milking cups is performed. 7.6. Numbering of milking boxes in a Tandem parlour ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 29 Exit Entry Milking box1 Milking box2 Milking box3 Milking box4 Milking box5 Milking box6 Milking box7 Milking box8 Numbering in a hearing bone parlour is analogous. ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
- Page 30 Safety data sheets and instructions for operation: Cleaning and disinfection agents ® Specification for operating the Pulsameter Adjustment and verification specifications based on water for PULSAMETER ©Siliconform GmbH & Co. KG, 2013, all rights reserved subject to technical changes (11.12.2013)
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