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Air Liquide Cryo-Alarm Operator's Manual

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Cryo-Alarm, Cryo-Alarm-Remote and
Cryo-Relay/PRT Operators' Manual

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Summary of Contents for Air Liquide Cryo-Alarm

  • Page 1 Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual...
  • Page 2 Air Liquide reserves the right to alter products and their specifications without notice. Part Number: M A009679-AL Issue: 9 Printed: October 2009...

  • Page 3: Table Of Contents

    Configuring the Cryo-Alarm-Remote ................................. 15 ..............................15 Latching or non-latching alarm mode ..............................16 ADAM-6060 configuration for Cryo-Alarm-Remote operation 3 Operating the Cryo-Alarm and Cryo-Alarm-Remote ........................... 17 ................................. 18 Cryo-Alarm and Cryo-Alarm-Remote key-switch positions Cryo-Alarm and Cryo-Alarm-Remote lamps ................................. 18...
  • Page 4 Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual ................................. 39 Wiring of the ADAM-6017 4-20mA wiring for self-powered sensors ..............................40 4-20mA wiring for unpowered sensors ..............................41 4 ADAM-6060 ........................... 42 Configuration of the ADAM-6060 ................................. 43 ..............................43 Suggested digital operating modes ............................
  • Page 5 Contents ................................. 65 ADAM-6015 specification ................................. 65 ADAM-6017 specification ................................. 66 ADAM-6060 specification 5 Safety Declaration ........................... 67 Declaration of Contamination Status ................................. 68 6 Glossary ........................... 68 7 Modbus mappings ........................... 69 ................................. 69 Modbus mapping for the ADAM-6015 .................................
  • Page 7 Introduction Section...

  • Page 8: Section I Introduction

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual Introduction This document provides the user with a general introduction to the Cryo-Leader system. The guide covers both the installation of the system and its day-to-day operation. The Cryo-Leader system can be integrated with a number of different sensor and module types and as such some devices may not be included within this guide.

  • Page 9: Symbols Used On The Equipment

    Introduction Symbols used on the equipment Read this documentation as failure to follow these instructions could result in personal injury. Indoor use only Class II - double insulated Key-switch mute operating mode - audible alarms off. Key-switch normal operating mode - audible alarms on. Key-switch self-test position AC power.

  • Page 10: Emc And Esd Precautions

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual EMC and ESD precautions The following precautions must be taken to ensure that the equipment is not damaged by electrostatic discharge (ESD) and that its immunity to radio frequency interference is not compromised. Failure to comply with these precautions may cause measurement errors and/or permanent damage to the equipment.
  • Page 11 Cryo-Alarm and Cryo-Alarm-Remote Section...

  • Page 12: Section Ii Cryo-Alarm And Cryo-Alarm-Remote

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual Cryo-Alarm and Cryo-Alarm-Remote The Cryo-Alarm and Cryo-Alarm-Remote are units that are intended to provide audible and visible alarms for the user. They are physically identical units and differ only in their configuration. The Cryo-Alarm is configured to provide alarms automatically should the monitoring software or network fail.

  • Page 13: Installing A Cryo-Alarm

    · In the event of a power failure, the Cryo-Alarm's internal lights and sounder will not function, but the autodialler output relay will open to trigger the autodialler device if fitted. If it is necessary for the Cryo-Alarm's internal alarms to function, then an uninterruptible power supply (UPS) will be required.
  • Page 14 Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual power. The +24V line is usually the black/white wire, and the 0V line is usually the black wire. Having identified the output wires, disconnect the supply from the mains. · With the external 24V supply disconnected from the mains, connect the +24V output wire to the grey DIN rail mounting fuse inlet and connect the 0V wire to the black DIN rail terminal, as shown below.

  • Page 15: Configuring The Cryo-Alarm

    Configuring the Cryo-Alarm Once the Cryo-Alarm has been installed, the unit must be configured. Although the operating modes of the ADAM - 6060 will have been completed at the factory, it will still be necessary to configure its network settings.

  • Page 16: Adam-6060 Configuration For Watchdog Operation

    2.1.3.2 ADAM-6060 configuration for watchdog operation The ADAM -6060 unit within the Cryo-Alarm enclosure must be configured with a network address and other operational parameters. · First set the network parameters as described in the Network configuration section.

  • Page 17: Cryo-Alarm-Remote

    · Alarms provided by the Cryo-Alarm-Remote require the application to be working. If you need an alarm to occur if the main application fails, then you must fit a Cryo-Alarm ·...

  • Page 18: Installing A Cryo-Alarm-Remote

    Wiring requirements for details. · In the event of a power failure, the Cryo-Alarm-Remote's internal lights and sounder will not function. If it is necessary for the Cryo-Alarm-Remote's internal alarms to function, then an uninterruptible power supply (UPS) will be required.
  • Page 19 Cryo-Alarm and Cryo-Alarm-Remote · With the external 24V supply disconnected from the mains, connect the +24V output wire to the grey DIN rail mounting fuse inlet and connect the 0V wire to the black DIN rail terminal, as shown below.

  • Page 20: Configuring The Cryo-Alarm-Remote

    Latching or non-latching alarm mode The Cryo-Alarm-Remote may be operated in latching or non-latching mode alarm mode. In latching mode the unit will continue to alarm until the alarm is cancelled by using the key-switch on the front panel In non-latching mode, the alarm will be cleared as soon as the monitoring application detects that the alarm condition has been cleared.

  • Page 21: Adam-6060 Configuration For Cryo-Alarm-Remote Operation

    2.2.3.2 ADAM-6060 configuration for Cryo-Alarm-Remote operation The ADAM -6060 unit within the Cryo-Alarm-Remote enclosure must be configured with a network address and other operational parameters. · First set the network parameters as described in the Network configuration section.

  • Page 22: Operating The Cryo-Alarm And Cryo-Alarm-Remote

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual · Set the M ode Selecting radio button to Hi to Low Delay as shown below, and then click the Update button. · Repeat the above two steps for each of the digital output channels D0:01 to D0:03 inclusive.

  • Page 23: Cryo-Alarm And Cryo-Alarm-Remote Key-Switch Positions

    Two keys are provided for the front panel. It is the responsibility of the user to make duplicate keys as required; duplicate sets are not available from Air Liquide. If the keys are lost, Air Liquide will be unable to provide replacements.
  • Page 24 Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual There should always be at least one lamp on. If no lamps are on, this indicates that there is no power to the panel and that the panel will not be able to provide audible or visible alarms.

  • Page 25: Section Iii Cryo-Relay/Prt Units

    Cryo-Relay/PRT Units Section...

  • Page 26: Overview Of The Cryo-Relay/Prt

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual Cryo-Relay/PRT Units Overview of the Cryo-Relay/PRT The Cryo-Relay/PRT is a general purpose enclosure that can accommodate a variety of ADAM S modules to suit the installation measurement and control requirements. Each enclosure can house one or two units. The most common units...
  • Page 27 Cryo-Relay/PRT Units · Special consideration must be given to cable routing when installing the system or the integrity of the existing infrastructure may be compromised. Refer to Wiring requirements for details. · In the event of a power failure, the Cryo-Relay/PRT units will cease to operate. If it is necessary to continue recording data during a power failure, then an uninterruptible power supply (UPS) will be required.
  • Page 28 Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual · With the external 24V supply disconnected from the mains, connect the +24V output wire to the grey DIN rail mounting fuse inlet and connect the 0V wire to the black DIN rail terminal. The location of these teminals is slightly different in the Cryo-Analogue.
  • Page 29 Cryo-Relay/PRT Units · Install the pattress boxes and trunking for the any sensor connection points. · Connect the sensor wires to the ADAM S modules. Details for wiring different sensor types are given in the ADAM S modules section. · Connect a functional earth wire to the function earth bus bar shown in the image below. Note that this is not a protective earth connection, but serves only as a functional earthing point for the signal cable screens.
  • Page 31 ADAMS modules Section...

  • Page 32: Section Iv Adams Modules

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual ADAMS modules Each of the Cryo-Relay/PRT units are fitted with one or two ADAM S modules, which provide the physical sensor inputs and outputs for the system. Common ADAMS module properties 4.1.1 ADAMS module network configuration ADAM S modules need to be configured with an appropriate network address and other operational parameters.

  • Page 33: Adams Module Power Supply Connection

    ADAMS modules · The factory default IP Address for an ADAM S module is 10.0.0.1. · The default password is 00000000 (i.e. a string of 8 zeros). 4.1.2 ADAMS module power supply connection All of the modules must be connected to the DIN rail power terminals. If you have one of the Cryo-Relay/PRT variants, the power connections will have been made at the factory.

  • Page 34: Adams Module Din Rail Mounting

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual 4.1.3 ADAMS module DIN rail mounting The ADAM S modules are supplied with a DIN rail mounting adapter. To install the ADAM S modules in the enclosure, attach the DIN adapter as shown in the diagram below, and clip the whole assembly to the DIN rail.

  • Page 35: Configuration Of The Adam-6015

    ADAMS modules 4.2.1 Configuration of the ADAM-6015 The first stage in configuring the module is to set up its network parameters. This is common to all ADAM S modules and is described in the ADAM S module network configuration section. The seven RTD input channels in an ADAM -6015 can be individually configured to support the following sensor types: ·...

  • Page 36: Wiring Of The Adam-6015

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual · Next in the Integration Time dialogue box, select the mains supply frequency, and click the Update button. Repeat these four steps for each channel to be configured. The ADAM -6015 hierarchy in the left hand panel may now be fully expanded as shown in the RTD channel alarm configuration screenshot below.
  • Page 37 ADAMS modules · 4 core RTD extension cable may be used, but in this case one wire must be left disconnected. It is important not to connect the unused wire in parallel with any of the three wires that are being used, as this will introduce measurement errors.

  • Page 38: Pin Rtd Plug

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual 4.2.2.1 3 pin RTD plug If the RTD cable run includes 3 Pin RTD connectors to facilitate probe disconnection, the connectors should be wired as shown in the diagram below. Note that the wires from the sensor may vary as shown in the table below. Note that the screen has been cut back and insulated.

  • Page 39: Style 04 Connector

    ADAMS modules 4.2.2.2 Style 04 connector If the RTD cable run includes probes prefitted with 6 Pin RTD connectors as shown below, a Style 04 pattress box should be used. Style 04 - 6 pin connector The image below shows the wiring of the Style 04 pattress box. Note that in some installations the 3 wires used for the connection from the box to the ADAM -6015 will be WHITE - WHITE - RED.

  • Page 40: Style 05 Pattress Box

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual 4.2.2.3 Style 05 pattress box The Style 05 pattress box does not use a connector. Instead, the RTD probe is hard-wired to the RTD extension cable via a terminal block within the pattress box.

  • Page 41: Configuration Of The Adam-6017

    ADAMS modules 4.3.1 Configuration of the ADAM-6017 Unlike the other ADAM S modules used in the Cryo-Leader system, the ADAM -6017 requires internal jumpers to be set as well as a software configuration. If the jumper positions do not agree with the software configuration, the system will provide the wrong readings and the units may be damaged.
  • Page 42 Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual To perform the analogue input configuration, first expand the ADAM -6017 tree for the module being configured, as shown in the ADAM -6017 channel configuration screenshot below. Next perform the following sequence of steps for each channel to be configured: ·...

  • Page 43: Setting The Analogue Signal Type

    ADAMS modules For each channel in turn: · Select the channel in the left-hand pane by left clicking it with the mouse. The right hand pane will show further selectable options for the channel. · Set the Alarm Type to disabled as alarm functions are normally managed by the master application software. Repeat these steps for each channel to be configured.

  • Page 44: Cryo-Alarm, Cryo-Alarm-Remote And Cryo-Relay/Prt Operators' Manual

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual · Undo the two cross-head screws and carefully open the case. Set the jumpers for the channels you wish to use to the mA position. These are shown in the jumper positions diagram below.

  • Page 45: 4-20Ma Wiring For Self-Powered Sensors

    ADAMS modules Signals connected to the unit must not exceed +35V DC. The method of wiring for 4-20 mA sensors will depend on the actual sensor type being connected. Two examples are cover below in the sections 4-20mA wiring for self-powered sensors 4-20mA wiring for unpowered sensors 4.3.2.1 4-20mA wiring for self-powered sensors...

  • Page 46: 4-20Ma Wiring For Unpowered Sensors

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual 4.3.2.2 4-20mA wiring for unpowered sensors Some sensors require a single voltage supply line. These sensors can be supplied with a 24V supply voltage from the 24V terminal within the Cryo-Relay/PRT unit. If the sensor provides its own supply refer to the...

  • Page 47: Adam-6060

    ADAMS modules Some dual sensors require a single voltage supply line and provide two 4-20 mA signal returns. It is recommended that a twisted-pair cable is still used, with each voltage line twisted with a signal return. An example of this wiring is shown below.

  • Page 48: Configuration Of The Adam-6060

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual 4.4.1 Configuration of the ADAM-6060 The first stage in configuring the module is to set up its network parameters. This is common to all ADAM S modules and is described in the ADAM S module network configuration section.
  • Page 49 ADAMS modules If Cryo-M anage is being used, it is recommended that the Counter mode is used. The counter feature can only be used with monitoring applications that support resetting of the ADAM S modules. Cryo-Record does not support this feature. Operating in this mode will ensure that events will not be missed if they occur momentarily between polls.

  • Page 50: 4.4.1.1.1 Cryo-Manage Counter Mode Channel Settings

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual The screenshot below shows digital input DI:03 configured to operate in this mode. Cryo-M anage will also need to be configured to utilise this mode. See Cryo-M anage counter mode channel settings 4.4.1.1.1 Cryo-Manage counter mode channel settings...

  • Page 51: Wiring Of The Adam-6060

    ADAMS modules Current Average Minimum Maximum First address reference (00001 + N x 2) Number of address references Endian of the data Reset value after read Yes Reset address (00035 x N x 4) Reset value 65280 4.4.2 Wiring of the ADAM-6060 Special consideration must be given to cable routing when installing the system or the integrity of the existing infrastructure may be compromised.
  • Page 52 Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual Only voltages less than 25V DC or 10V AC, (or limited to values complying with the SELV/PELV requirements for the installation if less than these figures) may be connected to the digital volt free relay output contacts.
  • Page 53 Routine maintenance and troubleshooting Section...

  • Page 54: Section V Routine Maintenance And Troubleshooting

    Returning for service Should the system or any part of the system need to be returned to Air Liquide for repair, or if the system is to be inspected, maintained or repaired on-site by Air Liquide personnel, the Safety Declaration must be completed.

  • Page 55: The System Keeps Alarming

    Details on how the timings can be checked are provided in the section, How to check the Cryo-Alarm · Check that the ADAM -6060 unit within the Cryo-Alarm enclosure has power. The status led on the front of the ADAM -6060 should be flashing red when the ADAM unit has power.

  • Page 56: The System Will Not Come Out Of Alarm

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual 5.2.2.4 The system will not come out of alarm The system will not come out of alarm even though the alarm condition has been cleared. · The panel may be configured to operate in latching alarm mode. In this mode the front panel key-switch must be momentarily moved to the alarm accept position to cancel an alarm once the alarm condition has been cleared.

  • Page 57: Adam-6060

    Routine maintenance and troubleshooting 5.2.6 ADAM-6060 5.2.6.1 Logical inputs are suspect · The ADAM -6060 may be configured to latch logical input changes; see Configuration of the ADAM -6060 . If this is the case make sure that the master application software you are using supports latched input mode, and has been configured appropriately.
  • Page 59 Reference information Section...

  • Page 60: Section Vi Reference Information

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual Reference information Wiring requirements · All cable used must be of a suitable gauge for the circuit current and voltage. · The requirements of EN50174-2 must be followed when installing the Cryo-Leader system. In general all signal wiring used in the Cryo-Leader system should be screened and power cabling, IT cabling and cabling for measurement circuits should be separated in accordance with the requirements of EN 50174-2.

  • Page 61: Wire Details For The Cryo-Prt7

    How the Cryo-Alarm operates The Cryo-Alarm is part of the Cryo-Leader range of products and is designed to allow an autodialler and audio-visual alarms to be triggered should a problem with the main application or network occur. The unit has 3 integral indicator lamps and an internal buzzer.
  • Page 62 Cryo-Alarm. Note that the alarm will only be cleared if the software has also attempted to clear the alarm. If there is still a fault with the software or the software has not had time to clear the alarm condition, then the key will not clear the alarms.

  • Page 63: How To Check The Cryo-Alarm

    In order to check the operation of the Cryo-Alarm, the monitoring application, Cryo-Record or Cryo-M anage must be checked. · Before starting the tests, switch the Cryo-Alarm into silent mode and disconnect the autodialler. This is to prevent nuisance alarms.
  • Page 64 Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual · Click on the address to expand the node and then click on the 6060 item. · Check that locations 17, 18, 19 and 20 are set to Hi->Lo Delay. · Check that locations 21 and 22 are set to D/O.
  • Page 65 · If the relays can be seen to switch on and off, the main application is communicating with the Cryo-Alarm correctly. · The Hi to Lo Delay must now be set to the correct period as described in the following section,...

  • Page 66: Set The Correct Watchdog Time

    · Cryo-M anage offers more sophisticated control over these relays. If you do not want a alarm to occur you must ensure that Cryo-M anage has been configured to switch these two relays on in normal conditions. At the end of the checks ensure that you re-instate audible alarms on the Cryo-Alarm and re-enable the autodialler.

  • Page 67: Specifications

    To avoid risk of fire, fuses must always be replace with the same type and rating. 6.4.2 Cryo-Alarm specification Physical External dimensions 180 mm high x 254 mm wide x 90 mm deep Weight 1.8 kg...

  • Page 68: Cryo-Alarm-Remote Specification

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual Environmental Protection IP20 Storage temperature -25 °C to +85°C Operating temperature -20°C to +40°C Relative humidity 10% to 90% non-condensing Atmosphere No corrosive gases Power Input power 24 V DC +10%/-15%, 3.5 W power consumption for typical configuration of one ADAM -6015 and one ADAM -6060...

  • Page 69: Power Supply Specification

    Reference information Environmental Protection IP20 Storage temperature -25 °C to +85°C Operating temperature -20°C to +40°C Relative humidity 10% to 90% non-condensing Atmosphere No corrosive gases Power Input power 24 V DC +10%/-15%, 3.5 W power consumption for typical configuration of one ADAM -6015 and one ADAM -6060 Ripple 200 mV peak to peak Fuses...

  • Page 70: Adam-6015 Specification

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual 6.4.5 ADAM-6015 specification Refer to the documentation provided with the ADAM S modules for full specifications. Analog input Effective resolution 16 bit Channels Input type PT100, PT1000, Balco 500 & Ni Input range PT100: -50 to 150 °C; 0 to 100 °C; 0 to 200 °C; 0 to 400 °C; -200 to 200 PT100: -50 to 150 °C;...

  • Page 71: Adam-6060 Specification

    Reference information Digital output Effective resolution 16 bit Channels Output type Open collector to 30 V M ax. load 200mA Isolation Optical isolation 5000 V RM S Power Power requirements +10 to +30 VDC Consumption 6.4.7 ADAM-6060 specification Refer to the documentation provided with the ADAM S modules for full specifications. Digital input Channels Input type...

  • Page 72: Safety Declaration

    Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual Digital output Effective resolution 16 bit Channels Output type Normal open (Form A) relays. Contact rating AC: 120 V @ 0.5 A DC: 30 V @ 1 A Breakdown voltage 500 V AC (50/60 Hz)

  • Page 73: Declaration Of Contamination Status

    Reference information 6.5.1 Declaration of Contamination Status Prior to the Inspection, Servicing, Repair or Return of Medical and Laboratory Equipment T o: Make and Description of Equipment: Planer plc. 110 Windmill Rd., Sunbury, Middlesex, T W16 7HD Serial No: Authority's Reference or Order Number: Planer's Service Order or Returns Authorisation Reference.

  • Page 74: Modbus Mappings

    Modbus mappings The Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT units are all designed for connection to the Cryo-M anage and Cryo-Record monitoring applications. All communication is undertaken using the M odbus TCP/IP protocol. The following tables provided details of the M odbus address used by the internal ADAM S modules. The Unit Identifier for all modules should be set to 0.

  • Page 75: Modbus Mapping For The Adam-6060

    Reference information 6.7.3 Modbus mapping for the ADAM-6060 In these tables, N is the number of the channel. Channels are numbered starting from 0. The reset address is only applicable if the inputs have been configured in Lo to Hi Latch mode.

  • Page 77: Index

    DIN rail mounting modbus mapping alarms Cryo-Alarm - keeps alarming network configuration Cryo-Alarm - will not come out power connection Cryo-Alarm - will not reset specification Cryo-Alarm-Remote - keeps alarming troubleshooting - cannot communicate Cryo-Alarm-Remote - will not come out...
  • Page 78 Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual Cryo-Alarm Cryo-Relay/PRT ADAM -6060 configuration installing checking overview configuring specification how it operates troubleshooting - cannot communicate installing troubleshooting - status/link LEDs off key-switch positions Cryo-Relay-PRT7 lamps installing latching mode overview non-latching mode - D -...
  • Page 79 Cryo-Relay-PRT7 Cryo-Alarm and Cryo-Alarm-Remote - P - - L - power connection lamps ADAM S modules Cryo-Alarm - amber lamp on Cryo-Alarm Cryo-Alarm - lamps off Cryo-Alarm-Remote Cryo-Alarm and Cryo-Alarm-Remote Cryo-Alarm-Remote - amber lamp on power supply specification...
  • Page 80 ADAM -6060 - suspect input Cryo-Alarm - amber lamp on Cryo-Alarm - keeps alarming Cryo-Alarm - lamps off Cryo-Alarm - will not come out of alarm Cryo-Alarm - will not reset Cryo-Alarm-Remote - amber lamp on Cryo-Alarm-Remote - keeps alarming...
  • Page 81 MA009679-AL Issue 9 Cryo-Alarm, Cryo-Alarm-Remote and Cryo-Relay/PRT Operators' Manual...

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