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Table of Contents
Summary of Contents for TOOLINE HY70i
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Page 3: Table Of Contents
C O N T E N T 1 Safety information Maintenance 2 Safety label locations 8.1)Maintenance schedule 8.2)Changing the oil 3 Components identification 8.3)Air cleaner service 3.1)Components location 8.4)Spark plug service 3.2) Control Panel ) Replace battery and fuse 3.3)Control function 8 . - Page 5 distant from buildings, flammable materials and other electrical appliances. . Place the generator on a level surface, in ● order to avoid overturning or spilling fuel. Do not touch the hot muffler, when the ● generator is running or before it cools down. CONNECTION NOTES WARNING ●...
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Page 7: Safety Label Locations
2. SAFETY LABLE LOCATIONS <<04>>... -
Page 8: Components Identification
3. C OMPONENTS IDENTIFICATION 3.1) Components location TRANSPORT HANDLE FUEL LEVEL INDICATOR FUEL CAP MUFFLER FOLDING HANDLE ROBUST WHEELS WHEEL STARTER GRIP CONTROL PANEL BATTERY AIR CLEANER SUPPORT <<05>>... -
Page 9: Control Panel
3.2) Control Panel Engine Switch Indicator Light Hour-meter AC Receptacle Ground Terminal AC Circuit Breaker ECON Switch Reset <<06>>... -
Page 10: Control Function
3.3) Control Function 3.3.1)Choke Level 3.3.2)Engine Switch The choke is used to provide proper starting fuel The engine switch starts or stops the engine. mixture. It can be turned to CLOSED or OPEN STOP: To stop the engine. position. RUN: Keep the engine running. - Page 11 FUEL SWITCH terminals of AC receptacles. CAUTION Before using the ground terminal, consult a qualified electrician, and comply with all relative laws and electrical codes. 3.3.4 Starter Grip Pull the starter grip to manually start the engine. GROUND TERMINAL NOTE ■...
- Page 12 3.3.7)AC Circuit Breaker load, and the fuel consumption is minimised. ● The “ON”( ) position is recommended ● While the generator is running, the breaker for electrical load: 0~4400VA should be put in the “ON” position. If the current has exceeded its limits, it will automatically be switched to “OFF”...
- Page 13 3.3.9) Reset ● Under the protection condition, the “RESET” button can recover the output of the generator, and it is unnecessary to restart the engine. ● Press and hold the “RESET” button for one second until the overload indicator light (red) is off, and output indicator light (green) is on.
- Page 14 NOTE NOTE ● For protection condition, the output indicator ● Every 100h, the hour-meter light(green) will be off, and the overload will display “CHECK OIL”. indicator light(red) will be on. This information is a reminder to replace the oil. ● Under the non-overloading condition .
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Page 15: Pre Operation Check
4.PRE- OPERATION CHECK Engine Oil Capacity WARNING CH440: 1.3L OIL FILLER HOLE Be sure the generator is on a level surface and the generator is stopped UPPER LEVEL 4.1) Check Oil Level Ensure engine is cool. Clear oil fill/dipstick areas of any debris. -
Page 16: Check Fuel Level
■ To avoid the inconvenience caused by unexpected stopping, you should always 15W-40 check the engine oil level before starting. 10W-40 4.2) Check Fuel Level 10W-30 Fuel must meet these requirements: 5W-30 ● Clean, fresh, unleaded gasoline. Do not add 40℃... -
Page 17: Check Air Cleaner
THE HIGHEST ● Avoid gasoline contact with skin or FUEL LEVEL UPPER LIMIT MARK breathing the fuel vapour. ● KEEP OUT OF REACH OF CHILDREN. 4.3) Check The Air Cleaner Check the air cleaner element to be sure it is clean and in good condition Fuel Capacity: 25.0L THE LOWEST... -
Page 18: Check The Battery
NOTE WARNING ■ Do not run the engine without the air cleaner element, otherwise you will void the warranty. ● The battery can contain caustic acid, emit explosive gases, and can cause electrical 4.4) Check The Battery shock. Keep the battery away from sparks and fire. -
Page 19: Ground The Generator
4.5) Ground The Generator WARNING ● Any connection to a building’s electrical system must ISOLATE THE GENERATOR FROM THE UTILITY POWER via a transfer switch. This connection must be made by a qualified electrician. EARTH MARK GROUND TERMINAL NOTE ■ The grounding system is not connected to the AC neutral wire. -
Page 20: Starting The Engine
5. STARTING THE ENGINE NOTE 5. . ) 1 2 Move the choke lever to “CLOSED” position. ■ Place generator on flat surface outdoors and disconnect any load at the receptacles. Follow all safety and warning label instructions. 5.1) Manual starting 5. - Page 21 5. . ) 1 3 Turn the engine switch to “RUN” position. NOTE ■ Return the starter grip slowly by hand. Do not allow the starter grip spring back quickly. STOP 5. . ) 1 5 Once the engine starts, move the choke lever to “OPEN”...
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Page 22: Electrical Starting 1
5.2) Electrical Starting NOTE 5.2.1) Turn fuel switch to “ON” position, and wait Do not move the choke lever to the for 30 seconds for fuel to fill the fuel carbureter. “CLOSED” position when engine the is hot or the ambient temperature is high. - Page 23 the generator always operates at altitude above 1,000 meters (3,280 feet), contact the generator service or engine authorized dealer to CHOKE LEVER modify the carburetor. Generator output power should be modified according to the altitude and ambient temperature. WARNING OPEN OPEN ●...
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Page 24: Generator Use
6. GENERATOR USE WARNING WARNING ● For continuous operation, do not exceed the ● Be sure to ground the generator when the rated output power of generator. connected electrical appliance is grounded. ● Do not make parallel connection with other generators. -
Page 25: Ac Application
6.1 AC applications For 230V output Available receptacles The max output 3-Prong receptacle 7.0kVA VOLTAGE SELECTOR SWITCH NOTE ■ When the generator is running, operate the Voltage Selector Switch to change the output voltage, the overload will be on, and the output will be shut off. -
Page 26: Output And Overload Indicator 2
6.1.3) Turn on the AC breaker, and switch on the NOTE electrical appliances. ■ To obtain the best working and longest working life of the generator, a new generator should run at 50% rated load for the first 20 hours. 6.2) Output and Overload Indicator PLUG In normal operation, the output indicator light... -
Page 27: Oil Alert System
OVERLOAD INDICATOR OUTPUT INDICATOR LIGHT (GREEN) LIGHT(RED) 6.3) Oil alert system The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the oil alert system will automatically shut down the engine (the engine switch remains in the “RUN“position). -
Page 28: Stopping The Engine
7. SHUT DOWN ENGINE 7.1) Normal engine shutdown 7.1.1) Switch off the connected electrical appliances, and pull out their plugs. STOP 7.1.2)Turn the fuel switch to the “OFF” position, and let the engine run out of fuel. This will extend the life of the fuel delivery systems. -
Page 29: Maintenance
8.MAINTENANCE The purpose of the maintenance and adjustment Regular Service First Every 3 Every 6 Every Each month 2 years Period (3) months months schedule is to keep the generator in the best 10 hrs. 50 hrs. 100 hrs. 300 hrs. Item operating condition. -
Page 30: Changing The Oil
(2) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to Tooline manual for service procedures. 8.2) Change Oil Use protective gloves and drain the oil rapidly and completely while the engine is still warm. -
Page 31: Air Cleaner Service
OIL DIPSTICK AND CAP ● Do not throw oil into the trash, pour it on the ground, or pour it down the drain. OIL FILLER HOLE Engine Oil Capacity 8.3) Air Cleaner Service CH440 1.3L A dirty air cleaner will restrict air flow into the carburetor. -
Page 32: Spark Plug Service
8.4) Spark Plug Service AIR CLEANER ELEMENT Check the spark plug gap and clean the carbon deposition at the bottom of the spark plug. AIR CLEANER COVER 8.3.2) Take out the air cleaner element, and clean it with detergent and water, rinse it with water and then let it dry. -
Page 33: Replace Battery And Fuse
8.4.7) Reinstall the spark plug cap. 8.4.3) Visual inspection of the spark plug. If the insulation is cracked or chipped or the electrode is damaged, replace the spark plug NOTE with a new one. ■ The spark plug must be securely tightened 8.4.4) Check the electrode gap and set it to the gap as described above otherwise damage to the shown below. - Page 34 NOTE ■ When the engine is running, the battery will be charged by the charging system of RUBBER TAPE generator. ■ The battery should be charged for a long period of storage. When using an other charging BATTERY system, the charging current must be less than 0.15c amperes (battery rated capacity).
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Page 35: Cleaning Fuel Tank Filter
8.6) Cleaning Fuel Tank Filter 8.6.1) Remove the fuel cap and filter. 8.6.2) Clean the filter with solvent. 8.6.3) Wipe the filter and insert it. <<32>>... -
Page 36: Transporting/Storing
9.TRANSPORTING/STORING 9.2)Transporting Generator in the WARNING vehicle: Avoid fuel spillage during transporting or storing, 9.2.1)Lifting the generator: do not overfill the fuel tank, and confirm the fuel a. Both hold the transporting handles by two switch is in the ”OFF”position. persons, or 9.1)Moving Generator on the ground: b. -
Page 37: Storing For An Extended Period
9.3)Storing for a long period: If engine will be out of service for 2 months or more, follow the procedure below. 9.3.1)Drain off the gasoline in the fuel tank with a fuel pump, and store the gasoline into a suitable fuel container. 9.3.2) Start the generator, and run out of fuel. - Page 38 WARNING ● Fuel is highly flammable and can be explosive. Only handle fuel outdoors and keep sparks, heat, and flames away. Immediately wipe up any spills. 9.3.3)Change new oil while engine is still warm from operation. Refer to the chapter 8.2) 9.3.4) Remove the spark plug, and pour.
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Page 39: Troubleshooting
10.TROUBLESHOOTING When the engine can not be started: Appliance does not operate： Is the output indicator Is there fuel in the tank? Refill the fuel tank light ON? Is the overload indicator light ON? Contact our Service Are the engine switch and fuel switch ON? Turn the two switchs on Check the electrical appliance for any fault. -
Page 41: Wiring Diagram
WIRING DIAGRAM... -
Page 42: Appendix
13. APPENDIX NOTE: Relative humidity 60% correction factorC- 13.1) Environment Correction 0.01； The standard condition of rated power output: Relative humidity 80% correction Altitude:0m factorC -0.02； Ambient temperature:25 C Relative humidity 90% correction factorC- Relative humidity:30% 0.03； Relative humidity 100% correctionfactorC- Factor of environment correction: 0.04；... -
Page 43: Assembly Accessories
13.2) Assembly Accessories Assembly procedure: 13.2.1) Stop the generator, and lift it up (refer to NOTE transporting chapter). Do not operate the generator without the wheels 13.2.2) Put one wheel through a shaft, and then and supports, otherwise the air filter will get install them into the wheel base of the generator. -
Page 44: Consumer Information
The provisions contained in this written warranty are not intended to limit, modify, take away from, disclaim or exclude any warranties set forth in, or the operation of, any applicable legislation. Tooline Ltd 49A Sonter Road Sockburn Christchurch NEW ZEALAND Phone: +64 3 3655931 Fax: +64 3 3655932 <<41>> Email: sales@tooline.co.nz Web site: www.tooline.co.nz... -
Page 45: Noise And Access
Also the with amendment 2005/88/EC permissible exposure level can vary from county. Model of generator set: HY70i This information, however, will enable the user of Sound Pressure Level: 74dB(A) the machine to make a better evaluation of the Guaranteed Sound Power Level：96dB(A)
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