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Anilam 5000M Installation Manual

Crusader g upgrade
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Download this manual See also: Training Manual
5000M Crusader G Upgrade Installation Guide
P/N 70000549B
Hardware List
The 5000M Upgrade system has been custom configured to provide the
necessary hardware required for installation on your machine. Verify that
you have received all the correct parts, and then follow the instructions to
ensure a proper installation.
Caution: Do not turn on the system until instructed to do so.
The system comes with the following parts:
1. One 5000M Console to match your existing Crusader G
2. Software Package:
3. One console mounting kit selected for your machine:
2. Cables
3. Interface Assembly
4. Any of the following options, if ordered:
All rights reserved. Subject to change without notice.
14-February-03
Follow the procedures as outlined.
Be sure to read through all the instructions first before beginning
the actual installation.
A7533006 – 3-Axis Level 1
A7553002 – 5-Axis Level 2
A4530016 – 3-Axis Software Package, or
A4550015 – 5-Axis Software Package
33000205 – M-Function option key (Level 1 or Level 2)
85300009 – Filter kit
33000919 – Eye Bolt Bottom Mount, or
32500334 – Standard Ram Arm Mount.
33001094 – Servo interconnect cable
36000271 – AC cable
36000383 – W-axis interconnect cable
36000383 – V-axis interconnect cable
33001097 – Level 1 interface, or
33001098 – Level 2 interface
33000140 – Spindle Control Option
33000951 – Networking Option
33000907 – Handy Pulser with Emergency Stop Switch
33000122 – Remote Start and Stop Switch
1

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Summary of Contents for Anilam 5000M

  • Page 1 5000M Crusader G Upgrade Installation Guide P/N 70000549B Hardware List The 5000M Upgrade system has been custom configured to provide the necessary hardware required for installation on your machine. Verify that you have received all the correct parts, and then follow the instructions to ensure a proper installation.

  • Page 2: Installation Instructions

    P/N 70000549B Highlights of the Upgrade The 5000M upgrade console has a user configurable Setup Utility to match the system parameters to those of the Crusader G. The default parameters have been set to most closely match a basic Crusader G system.
  • Page 3 5000M Crusader G Upgrade Installation Guide P/N 70000549B b) Unplug the following harnesses from the card cage and label them as instructed so that they can be connected properly to the interface plate. These must be freed from the rest of the harness assembly so that they can be reused.
  • Page 4 Attach the white wire (P/N 33001116) end to TB3-4, and connect the other end to 24 volt common on PC 803 XG using the red fork crimp. See 5000M Crusader G Three- and Five- Axis Upgrade Drawing Package, P/N 70000550, Drawings 30100319 and 30100320.

  • Page 5: Setup Utility

    Turn on the Console. Go to the Menu Selection Screen. Select SETUP UTILITY. The 5000M is configured at the factory to run a standard Crusader M kit style system. There are non-standard systems that were manufactured by ANILAM and or other vendors for specific machines or applications.
  • Page 6 5000M Crusader G Upgrade Installation Guide P/N 70000549B Manually move the X, Y, Z, U (or S), W, and S (V)-axis. Determine if the count is in the proper direction for each axis. If counting in the opposite direction, set that axis to Invert and test again.
  • Page 7 Be sure you are prepared to press the EMERGENCY STOP in case you have not configured the system correctly. Refer to the 5000M CNC Motion Setup and Testing Manual, P/N 70000636, for instructions on testing the machine. Be sure to set the Balance and Signal on each axis.
  • Page 8 5000M Crusader G Upgrade Installation Guide P/N 70000549B Network Connection Installation To install the network connection, plug the standard CAT5, 8-pin, RJ-45 connector into the RJ-45 plug located on the back of the console. The CNC provides access to network drives via Ethernet.
  • Page 9 5000M Crusader G Upgrade Installation Guide P/N 70000549B Remote Start/Stop (Option) Installation Objective: To install a remote start/stop pushbutton station on the console. Tools: Small Flat Screwdriver Kit: Part Number Description 33000122 Remote start/stop kit, including preassembled pushbutton station and a 10-32, 3/8” shoulder bolt, P/N 86100853.

  • Page 10: Start And Stop

    ENTER necessary, enter the service level password, and press . Refer ENTER to 5000M CNC Setup Utility Manual, P/N 70000509, “Password Restricted Parameters,” for more information.) 9. The Options Setup Menu, Menu F, activates. Select Active High, and press ENTER 10.
  • Page 11 5000M Crusader G Upgrade Installation Guide P/N 70000549B Figure 2, Remote Start/Stop Setup Map All rights reserved. Subject to change without notice. 14-February-03...
  • Page 12 5000M Crusader G Upgrade Installation Guide P/N 70000549B Figure 3, DSP Node Setup Menu All rights reserved. Subject to change without notice. 14-February-03...
  • Page 13 Refer to the programming manual for operating instructions on these features. Installation Procedure The following procedure describes how to install the Handy Pulser Kit, P/N 33000949 or 33000965, on 3000M and 5000M Kit style systems. Kit: Part Number Description...
  • Page 14 5000M Crusader G Upgrade Installation Guide P/N 70000549B 4. Screw the shoulder bolt into the hole on the right side of the console and hand-tighten. 5. Hang the Handy Pulser on the bracket. 6. Remove the jumper plug, P/N 33000601, from the...
  • Page 15 Refer to 5000M CNC Setup Utility Manual, P/N 70000509, “Password Restricted Parameters.” To configure the handwheel in the Handy Pulser: 1. Refer to Figure 6, 5000M Handy Pulser Setup Menus. In Manual Mode or Power-Up Mode, press (F10) to display the Software EXIT Options Menu.
  • Page 16 5000M Crusader G Upgrade Installation Guide P/N 70000549B Figure 6, 5000M Handy Pulser Setup Menus All rights reserved. Subject to change without notice. 14-February-03...

  • Page 17: Peripherals Installation

    Table 2, Console Rear Panel Parts, lists the parts needed to replace the console fan filter. Procedure: Perform the procedure for the console rear panel filter you need to replace. NOTE: ANILAM provides replacement filters P/N 85300009 with each 5000M Crusader G Upgrade. All rights reserved. Subject to change without notice. 14-February-03...
  • Page 18 2. Replace the console filter, and reattach the frame. Inspect rear panel filter and verify the fan’s airflow monthly. ANILAM recommends that you replace the console filter every three months. However, under some adverse environmental conditions, such as oil vapor contamination and/or high levels of particulate, more frequent filter changes may be required.

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