Related Manuals for Grafisk Maskinfabrik DC330
Summary of Contents for Grafisk Maskinfabrik DC330
- Page 1 · GM CONVERTING UNIT · UPGRADE MANUAL DC330 FOR SPOT VARNISH Grafisk Maskinfabrik A/S Bregnerødvej 92, DK-3460 Birkerød · Denmark · Phone: +45 4581 2300 Internet: www.gm.dk · e-mail: gm@gm.dk ·Fax:+45 4581 9956...
- Page 2 Revision 1.00 – HH Revision 1.01 – HH Page: 2/22 Revision 1.01 Date: 2016-05-27...
- Page 3 Table of Contents Checklist ................................4 General Information ........................... 4 Installation Steps for Upgrading DC330 with the Spot Varnish option ........5 Galil Software Update for Spot Varnish ..................14 Appendix I ..............................21 Page: 3/22 Revision 1.01 Date: 2016-05-27...
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Page 4: Checklist
Checklist Before starting the upgrade process, make sure that all conditions in the following part list are fulfilled: 1. Extra servo driver, programmed for spot varnish. 2. Servo motor and wiring cables. 3. Correct program for the Galil software. 4. Spot home inductive sensor including bracket. 5. -
Page 5: Installation Steps For Upgrading Dc330 With The Spot Varnish Option
Appendix for more detail). Installation Steps for Upgrading DC330 with the Spot Varnish option Figure 3 and Figure 4 show the servo wiring setup before upgrade, along with the placement of the new servo for the spot varnish nip (SRV.F). - Page 6 Figure 3: Servo wiring (CN2) setup before upgrade and servo F (SRV.F) for spot varnish. Figure 4: Servo wiring (CN6) setup before upgrade and servo F (SRV.F) for spot varnish. Notice that the following numbered steps relates to corresponding steps marked in Figure 5. Step 2: 1.
- Page 7 Figure 5: Steps for moving plugs CN2 and CN6 from SRV.E to SRV.F. Step 3: Notice that the following numbered steps relates to corresponding steps marked in Figure 6. 1. Connect the white and brown wires to STO A (pin 5) and STO B (pin 6) on SRV.D, and STO A (pin 5) and STO B (pin 6) on SRV.E, respectively.
- Page 8 Figure 6: CN2 wiring setup for upgrade. Note: Remember the wiring diagram in Figure 1 and Figure 2 for pin references for plugs CN2 and CN6. Notice that the following numbered steps relates to corresponding steps marked in Figure 7 Step 4: and Figure 8.
- Page 9 Figure 7: CN6 wiring setup after upgrade. Page: 9/22 Revision 1.01 Date: 2016-05-27...
- Page 10 Figure 8: 15 pin cable wiring setup on the Galil board. Figure 9: Wiring for safety board (Cable E/F from Spot Varnish Servo (SRV.F)). Page: 10/22 Revision 1.01 Date: 2016-05-27...
- Page 11 Follow the wiring guidelines for the safety board shown in Figure 9. Notice that a full view Step 5: of the safety board is provided in Figure 10. Figure 10: Full view of safety board. Page: 11/22 Revision 1.01 Date: 2016-05-27...
- Page 12 Enable the spot varnish feature on the master AVR on the PDC board by switching dip Step 6: switch A2 on. The placement of the A2 switch is shown in Figure 11. Figure 11: Adjustments on master dip switch (Placed on PDC board with the Master AVR). Page: 12/22 Revision 1.01 Date: 2016-05-27...
- Page 13 Wiring connections to the X5 board, and from X5 board to the Galil board is shown in Step 7: Figure 12,Figure 13 andFigure 14. Notice that in Figure 13 the optional plugins for the spot varnish is marked with blue dotted squares.
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Page 14: Galil Software Update For Spot Varnish
Figure 14: Connections from X5 board to Galil board. Galil Software Update for Spot Varnish 1) Install latest version of the GalilSuite (http://www.galilmc.com/downloads/software/galilsuite) 2) Obtain matching DC330_SINGLE_DIECUT_SINGLESPOT_vxxx.dmc program. 3) Set your PC’s wired Ethernet adapter: a) Set IP address to 192.168.2.254 b) Set subnet mask address to 255.255.255.0 Page: 14/22 Revision 1.01... - Page 15 4) Connect your PC via Ethernet cable to the Galil Ethernet port (or in network switch). 5) Start GalilSuite and click connect. Select the Ethernet device from the list and click Connect. 7) From the GalilSuite main window, Click Terminal. Page: 15/22 Revision 1.01 Date: 2016-05-27...
- Page 16 8) Upload the current program on the Galil and save on your local PC as a backup. 9) From the Terminal windows, Click the Download arrow. 10) Select the DC330_SINGLE_DIECUT_SINGLESPOT_vxxx.dmc file and click open. 11) After a successful download , type BP into the terminal and press Enter. Note: Only capital letter can be used to execute Galil commands in the terminal window.
- Page 17 Guidelines to Program Schneider Servo for Single Spot feature. 1. Start by downloading the latest version of SoMove and libraries needed. The latest versions are: a) Software: SoMove 2.4 b) Library: Lexium32DTMLibrary_V1.14.01.02 To check if the installation of the software and corresponding libraries where successful, check the firmware versions in the startup window in SoMove (Marked in the red square in the figure below).
- Page 18 Press Open a Project and choose the correct file for the servo (bmh1003spot_F_ver1.psx). Go to the Communication tab and press Edit Connection. When the window below opens, press the Advanced Settings button in the tor right corner. Page: 18/22 Revision 1.01 Date: 2016-05-27...
- Page 19 Select the correct COM Port as shown in the figure below: Press Scan Network to find the servo that you are connected to. Page: 19/22 Revision 1.01 Date: 2016-05-27...
- Page 20 Go to the Communication tab and press Connect to device. Select Store to device and connect option. After the configuration file has been stored to the device the window below should appear. 11. Reboot the machine. Page: 20/22 Revision 1.01 Date: 2016-05-27...
- Page 21 Appendix I Page: 21/22 Revision 1.01 Date: 2016-05-27...
- Page 22 To do list: 1) Find the correct Galil .dmc file 2) When installing the Spot Varnish, take pictures and document mounting process for the spot home inductive sensor, side adjustment encoder and Side adjustment for varnish roller. Check functionality for: @IN 5 die cut safety open - Checked →...
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