Rapid Packaging IPG USA 2324-BB Operations Manual & Parts List

Uniform semi-automatic case sealer

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

USA 2324-BB

UNIFORM SEMI-AUTOMATIC CASE SEALER

Rapid Packaging, Inc.

763-404-8900 | info@RapidPackaging.com

www.RapidPackaging.com

Serial Numbers TM430 XX X XXX

Table of Contents

Summary of Contents for Rapid Packaging IPG USA 2324-BB

Page 1 USA 2324-BB UNIFORM SEMI-AUTOMATIC CASE SEALER Rapid Packaging, Inc. 763-404-8900 | info@RapidPackaging.com www.RapidPackaging.com Serial Numbers TM430 XX X XXX...
Page 2 UDM10000-06 USA2324-BB Manual...
Page 3: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS ......................3 ......................4 ECHNICAL SSISTANCE Replacement Parts ....................4 WARRANTY ..........................5 DESCRIPTION OF MACHINE ....................6 Description ........................6 IMPORTANT SAFEGUARDS ....................7 SPECIFICATIONS ......................... 10 Machine Dimensions ....................10 ...
Page 4: Technical Assistance
ECHNICAL SSISTANCE Technical Support This is the Interpack Model USA 2324-BB Case Sealer you ordered. It has been set up and tested in our factory with Intertape manufactured pressure sensitive tapes. If any problems occur when setting up or operating this equipment, please contact the authorized distributor from where you purchased this item.
Page 5: Warranty
WARRANTY : The following warranty is made in lieu of all other QUIPMENT WARRANTY AND LIMITED REMEDY warranties, express or implied, including, but not limited to, the implied warranty of merchantability, the implied warranty of fitness for a particular purpose, and any implied warranty arising out of a course of dealing, a custom or usage of trade: Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties: ...
Page 6: Description Of Machine
DESCRIPTION OF MACHINE USM0806 USM0391 COLUMN ASSY R.H. LOCKING ASSY USM8084 - 2" USM8100 - 3" TOP TAPEHEAD BOX UAM0260 COMPRESSION GUIDE USM0807 UAM0263 - 2" COLUMN ASSY L.H. UAM0265 - 3" TOP TAPEHEAD FRAME USM8087 BOTTOM CENTERING GUIDE USM8079 - 2" USM8096 - 3"...
Page 7: Important Safeguards
IMPORTANT SAFEGUARDS There is a number of safety labels used on Intertape Carton Sealers. The illustrated label shown in Figure 2 is attached to the Knife Guard inside the upper and lower HSD2000 Tape Head. The label warns operators and service personnel of the very sharp knife used to cut the tape at the end of the tape application.
Page 8 The illustrated label shown in Figure 4 is located on the “In feed” end of the right hand drive belt. The label warns the operators and service personnel of the pinch point at the in feed ends of the drive base.
Page 9 The illustrated label shown in Figure 6 is located on the side of the column. This label provides convenient safety instruction for the operator and service personnel in the operation of the Intertape Carton Sealing Equipment. Figure 6 Note: Should any of the safety labels placed on the Machine be damaged or destroyed, replacements are available.
Page 10: Specifications
SPECIFICATIONS Machine Dimensions Figure 7 Machine Weight 630lbs. (286 kg) crated UDM10000-06 USA2324-BB Manual...
Page 11: Power Requirements
Power Requirements Electrical - 115 VAC, 60 HZ, 7.6 A (400 Watts) This machine comes standard with one 1/2 HP gear motor and an electrical box. The electrical box contains a Start switch, the Emergency Stop switch, and a Starting Relay with a thermal over load and can be located on either side of the carton sealer for customer convenience (specify with order).
Page 12: Operating Conditions
Operating Conditions Use in a dry, relatively clean environment at 40° to 105° F (5° to 40° C) with clean dry cartons. Note: Machine should not be washed down or subjected to conditions causing condensation on components. Tape Specifications Use Intertape Brand Pressure Sensitive Carton Sealing Tape. The machine can accommodate 2 (48mm) or 3 inch (75mm) wide tape, depending on tape head supplied.
Page 13 Size Carton Size Length Width Height Minimum 7” (Optional 9”) 7” (Optional 9”) 2” Maximum Infinite 23” (Optional 26”) 24” The carton sealer can accommodate most cartons within the size ranges listed above. However, if the box length (in direction of seal) to box height ratio is .75 or less, than several boxes should be test run to assure proper machine performance.
Page 14: Set-Up Procedure
SET-UP PROCEDURE Receiving and Handling The machine is shipped to the customer in a box and fixed to a pallet.  Remove the strapping and the staples at the bottom of the box.  Lift off the box cover and sleeve. ...
Page 15 To avoid shipping damage, we have removed the bottom centering rails from the machine. You will find them on the pallet wrapped separately. Please install them with the included screws as shown in figure 10. 1.) Hole Cover 2.) M8 Screw 3.) Guide Rail 4.) Tube Seat 5.) Mounting Arm...
Page 16: Operating Instructions
OPERATING INSTRUCTIONS Once the Tape Heads, (both bottom and top) have been loaded with tape and threaded (refer to the appropriate Tape Head manual for loading and threading instructions) the machine is ready to process RSC cartons. The following instructions are presented in the order recommended for processing cartons successfully through the USA 2324 BB Carton Sealing machine.
Page 17 Carton Compression Locking Floating Guide Lock Handle Handle Tape Head Figure 11 UDM10000-06 USA2324-BB Manual...
Page 18: Maintenance
MAINTENANCE The USA 2324-BB carton sealer has been designed for trouble-free service. The machine will perform best when it receives routine cleaning and maintenance. Warning! Turn off electrical power and lock out the electrical supply before beginning cleaning or maintenance. If power cords are not disconnected, severe injury to personnel could result.
Page 19: Troubleshooting
TROUBLESHOOTING Interpack Machinery Carton Sealers are fabricated with high quality components that provide trouble-free operation for a long period of time. However, if a problem should occur we recommend that you always look for simple things first, then more complex problems.
Page 20: Recommended Spare Parts
RECOMMENDED SPARE PARTS DESCRIPTION ITEM RECOMMENDED NUMBER QTY. BEARING PULLEY UPM0324 BELT, DRV SAG12E 75MM X 2136LG UPM7468 FLANGED BEARING ¾ ID UPM0339 LINEAR BEARING 25MM SHAFT LM25UU CONSTANT FORCE SPRING 33LBS UPM0740 WHEEL 2-7/8” DIA. COMPR. GUIDE UPM1659 SINGLE LOCKING HANDLE UPM0688EV UDM10000-06 USA2324-BB Manual...
Page 21: Optional Equipment
OPTIONAL EQUIPMENT Model Number Description Item Quantity Number Machine USA 2324 BB Feed/Exit Table 16” (.4 M) UM894T 1 or 2 Feed/Exit Table 24” (.6 M) UM998T 1 or 2 Feed/Exit Table 36” (.9 M) UM898T 1 or 2 Heavy Duty Casters UM841 1 set of 4 Secondary E-Stop...
Page 22: Parts Lists
APPENDIX A – PARTS LISTS – UM430TW...
Page 23 UM430TW...
Page 24 UM430TW ITEM NO. PART NUMBER DESCRIPTION QTY. USM8096 BASE USA2324 3" USM8098 BB DRIVE USA2324 3" USM8087 BOTTOM CENTRING GUIDE USM0807 COLUMN 24 LEFT ASS'Y USM0806 COLUMN 24 RIGHT ASS'Y USM8100 TOP TH BOX USA2324 BB USM0391 SINGLE LOCK.ASS'Y USM8092 ELECTRICAL ASS'Y...
Page 25 USM8096...
Page 26 USM8096 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM7394 BASE FRAME UPM7545 FRONT COVER RIGHT SIDE 3" UPM7544 FRONT COVER LEFT SIDE 3" UPM7542 REAR COVER RIGHT SIDE 3" UPM7543 REAR COVER LEFT SIDE 3" UAM0275 LEG ASSEMBLY METRIC UF3637 HNR M6-1.0 UF6363 LW M6 UF0810...
Page 27 UAM0275...
Page 28 UAM0275 ITEM PART # DESCRIPTION QTY. UPM7640 LEG WELDMENT UPM7641 LEG ADJ USTMENT UPM7642 LEG FRICTION PLATE UF4231 FW M12 UF6393 HHCS M12-1.75 x 35mm UF4229 CARRIAGE BOLT M10-1.5 x 20 UF4230 L.W. ZINC M12 UF3680 FW M10 UF6371 LW M10 UF6314 HNR M10 x 1.5...
Page 29 USM8098...
Page 30 ITEM NO. PART NUMBER DESCRIPTION QTY. USM8098 UPM7546 MOTOR MOUNT, BRACKET 3"V UAM0339 BB DRIVE LH USA2324 UPM4071 DRIVE SHAFT UAM0340 BB DRIVE RH USA2324 UPM7552 SPACER, DRIVE 3" UPM7554 SPACER 3" DRIVE 19 DIA UPM7550 SPACER BAR UPM7549 BACK CHAIN GUARD UPM7548 FRONT CHAIN GUARD UF2210EV...
Page 31 UAM0339...
Page 32 UAM0339 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM4066 FRAME RH DRIVE UPM4069 DRIVE PULLEY UPM6074 TENSIONNER SLIDE UF5402 FHCS M6 - 1 x 20 UPM0101EV TENSIONNER SPRING HOLDER UF1191 FHCS M10-1.5 x 25 UPM0109 IDLER PULLEY SPACER UPM0112 SPRING LOCATOR PIN UPM0324 BEARING, PULLEY UF2220...
Page 33 UAM0340...
Page 34 ITEM NO. PART NUMBER DESCRIPTION QTY. UAM0340 UPM4067 FRAME LH DRIVE UPM6074 TENSIONNER SLIDE UF5402 FHCS M6 - 1 x 20 UPM0101EV TENSIONNER SPRING HOLDER UF1191 FHCS M10-1.5 x 25 UPM0109 IDLER PULLEY SPACER UPM0112 SPRING LOCATOR PIN UPM0324 BEARING, PULLEY UF2220 EXT RET'G RING 3/4"...
Page 35 USM8087 34 17 5 40...
Page 36 USM8087 ITEM PART # DESCRIPTION QTY. ITEM PART # DESCRIPTION QTY. UPM4053 COMPRESSION GUIDE FRAME UPM4083 FLUTED KNOB UF6367 SHCS M8-1.25 x 16 UPM4057 SHAFT SUPPORT R.H. UPM4062 SHAFT SUPPORT L.H. UPM7183 TAKE-UP SCREW UPM7479 UPM7484 CHAIN #35, 80 LINK + C.L + O.L. UF1821 FW M8 UPM7482...
Page 37 USM0807...
Page 38 USM0807 ITEM PART # DESCRIPTION QTY. UPM9712 COLUMN 24 LEFT METRIC UPM0738EV COLUMN SHAFT UPM0741EV COLUMN CAP LEFT SIDE UPM2251 SAFETY BUMPER UF5400 FHCS M5-0.8 x 12 mm UF3680 FW M10 UF6371 LW M10 UF0301 HHCS M10-1.5 x 35 UF1157 FHCS M5-0.8 x 70 UPM4210 SPRING MANDREL SHAFT...
Page 39 USM0806...
Page 40 USM0806 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM9713 COLUMN 24 RIGHT METRIC UPM0738EV COLUMN SHAFT UPM2182EV COLUMN CAP RIGHT SIDE UPM2251 SAFETY BUMPER UF5400 FHCS M5-0.8 x 12 mm UF3680 FW M10 UF6371 LW M10 UF0301 HHCS M10-1.5 x 35 UF1157 FHCS M5-0.8 x 70 UPM4210...
Page 41 USM8100 SEE NEXT PAGE...
Page 42 USM8100...
Page 43 USM8100 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM7487 BRIDGE, WELDWENT UPM7489 TOP COMPR. GUIDE SUPPORT LEFT SIDE UPM7490 TOP COMPR. GUIDE SUPPORT RIGHT SIDE UAM0260 COMPRESSION GUIDE USA2324 BB UAM0265 TOP TH FRAME USA 2324 UPM7537 HEX BRACING TTH BOX UPH1017 SS STOP RETAINER UPH133...
Page 44 USM8100 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM7501 PIVOT SHAFT 10mm DIA TTH BOX UF1896 WAVE W 3/8 U375-0130 UF6301 RETAINING RING FOR 10mm SHAFT UF1797 SS F.W. 10.1mm ID x 16mm OD x .38 th. UPM7497 HORIZONTAL TRUSS RIGHT UPM7540 SPRING RETAINER M5 UF5400...
Page 45 UAM0260...
Page 46 UAM0260 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM7491 WHEEL SUPPORT PLATE UPM3285EV GUIDE BLOCK UPM7538 GUIDE BLOCK TOP UAM0288 KNOB CW 5mm PIN USA2324 UPM1659 WHEEL 2-7/8"DIA.COMPR.GUIDE UF0240 HHCS 3/8-16 x 1.75 UF6373 FHCS M6 - 1 x 55...
Page 47 UAM0265 10 12...
Page 48 UAM0265 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM7488 FLOATING T.H.BOX UPM7492 REAR ROLLER-FLOATING UPM7541 SPRING SUPPORT M4 UPM1068 COMPRESSION SPRING UPM0029 STRIP, UHMW, 2" W x .03" THK. UPM7500 REAR GAP FILLER TTH BOX UF2080 POP RIVET S-44 UF1192 FHCS M6-1 x 16 mm UF6374 BHCS M4-0.7 x 6 mm UF3714...
Page 49 USM0391...
Page 50 USM0391 ITEM PART # DESCRIPTION QTY. UPM2187 SQUARE BAR 0.50" UPM2866 SS SINGLE LOCKING BLOCK UPM0698 FLANGED SCREW 1/2-13 L.H. UPM0699 FLANGED SCREW 1/2-13 R.H. UPM0703 SHORT BOX 3/4", 1/2" DR, 12 PT UPM0688 SINGLE LOCKING HANDLE UPM2184 COMPRESSION SPRING, UF1318 BHCS M8-1.25 x 20 mm...
Page 51 USM8092...
Page 52 USM8092 ITEM PART # DESCRIPTION QTY. UAM0264 ELECTRIC CONTROL BOX UPM0197EV STR.RELF METL.LIQDTGHT M20X1.5 (8-10mm) UPM0341EV LOCKNUT M20 X 1.5(FOR STRAIN RELF) UPM0209 POWER CORD, 14/3 UPM0225 CABLE 18/3 TYPE SJ UF3646 SHCS M4-0.7 x 20...
Page 53 UAM0264...
Page 54 UAM0264 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM7527 ENCLOSURE DEMEX HIBOX 132 X 232 UPM2211 BUTTON MUSHROOM 22mm 1 N.C. UPM2212 BUTTON GREEN 22mm 1 N.O. UPM0407EV DIN RAIL USA 2324 UPM7440EV TB END ANCHOR FOR DN SER UPM2209EV LEGEND PLATE "E-STOP" UPM2210EV LEGEND PLATE "START"...
Page 55 UM9003...
Page 56 UM9003 ITEM PART # DESCRIPTION QTY. USM8075 SECOND E-STOP BOX FOR USA UPM0225 CABLE 18/3 TYPE SJ UPM0341 LOCKNUT 1/2"(FOR STRAIN RELF) UPM0197 STR.RELF METL.LIQDTGHT 1/4-3/8 UPM0200 MTG. CLAMP,ADH.1.2"X1.2" UPM0222 TY-RAP,5.5"X.14" UPM0285 STRAIN RELIEF, NON-METAL...
Page 57 USM8075...
Page 58 USM8075 ITEM PART # DESCRIPTION QTY. UPM7293 ENCLOS PB 1 HOLE NON METAL UPM2211 BUTTON MUSHROOM 22mm 1 N.C. UPM2209 LEGEND PLATE "E-STOP" UPM0341 LOCKNUT 1/2"(FOR STRAIN RELF) UPM0197 STR.RELF METL.LIQDTGHT 1/4-3/8...
Page 59 Electrical Drawing...