Table of Contents
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0585
D
GB
RUS
F
E
I
Operating instructions
Self-recuperative burner
ECOMAX
®
Contents
Contents
Self-recuperative burner ECOMAX
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the usage . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
®
for direct heating systems . . . . . . . . 3
®
for indirect heating systems . . . . . . . 3
Connecting the gas and air pipes . . . . . . . . . 5
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preparing commissioning . . . . . . . . . . . . . . . . 6
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . 8
Igniting and adjusting the burner . . . . . . . . . . . . 8
Coarse adjustment with the furnace cold . . . . . . 9
Fine adjustment with a hot furnace . . . . . . . . . . 9
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Assistance in the event of malfunction . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Flue gas eductor EJEK. . . . . . . . . . . . . . . . . . . 14
Flue gas connector FLUP. . . . . . . . . . . . . . . . . 14
Ceramic radiant tube SER-C . . . . . . . . . . . . . . 15
Flue gas guide tube FGT . . . . . . . . . . . . . . . . . 15
P2/P3 set Eco . . . . . . . . . . . . . . . . . . . . . . . . . 15
Technical data . . . . . . . . . . . . . . . . . . . . . . . . 5
Logistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Declaration of Incorporation . . . . . . . . . . . . . 6
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
www.docuthek.com
➔
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®
®
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Safety
Safety
Please read and keep in a safe place
Please read through these instructions
carefully before installing or operating. Following the
installation, pass the instructions on to the opera-
tor. This unit must be installed and commissioned
in accordance with the regulations and standards
in force. These instructions can also be found at
www.docuthek.com.
Explanation of symbols
• , , , ... = Action
▷
= Instruction
Liability
We will not be held liable for damage resulting from
non-observance of the instructions and non-com-
pliant use.
Safety instructions
Information that is relevant for safety is indicated in
the instructions as follows:
DANGER
Indicates potentially fatal situations.
WARNING
Indicates possible danger to life and limb.
CAUTION
Indicates possible material damage.
All interventions may only be carried out by qualified
gas technicians. Electrical interventions may only be
carried out by qualified electricians. Wear protective
clothing for all installation and maintenance work to
prevent injuries.
Conversion, spare parts
All technical changes are prohibited. Only use OEM
spare parts.
GB-1
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Table of Contents
Related Manuals for Elster Kromschroder ECOMAX M Series
Summary of Contents for Elster Kromschroder ECOMAX M Series
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Page 1: Table Of Contents
Safety Safety 0585 Please read and keep in a safe place www.docuthek.com ➔ Please read through these instructions Operating instructions carefully before installing or operating. Following the Self-recuperative burner installation, pass the instructions on to the opera- ECOMAX ® tor. This unit must be installed and commissioned in accordance with the regulations and standards in force. -
Page 2: Checking The Usage
Part designations Checking the usage ECOMAX ® . .C Intended use Self-recuperative burner ECOMAX ® for gas with inte- grated recuperator for the direct and indirect heating of furnace systems in intermittent mode. Direct heating Flue gases are returned using an eductor. Indirect heating Combustion flue gases are separated from the prod- uct using metallic or ceramic radiant tubes and ce-... -
Page 3: Installation
Enclosed documentation (flow rate curves, op- erating characteristic diagrams, dimension sheet, spare parts list, spare parts drawing and Declara- tion of Incorporation) Type label Maximum burner capacity, gas type – see type label. type ECOMAX nom capacity fuel ▷ Tighten the nuts in two cycles in a crosswise fashion, torque: 46 Nm. - Page 4 Danger of breakage. Avoid impacts when inserting rectly installed on the furnace before the burner the burner into the ceramic radiant tube and placing is installed, see www.docuthek.com → Elster on the stud bolts. Thermal Solutions → Products → 07 Industrial ...
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Page 5: Connecting The Gas And Air Pipes
▷ We recommend that all the seals that are re- Connecting the gas and air pipes moved to rotate the gas insert be replaced. ▷ The electrode must remain in its position at the Gas connection (GA) and air connection (LA) top left when the gas insert is rotated. -
Page 6: Wiring
▷ In the case of UV control, use the purge air con- nection of the UV sensor. ▷ The nozzles are adapted to the relevant burner, see page 14 (Accessories). The nozzles do not need any adjustment. 4 Connect the PE wire for grounding to the gas Wiring insert. - Page 7 Determining the gas and combustion air DANGER settings ▷ Orifices are installed in the gas and combustion Risk of explosion! Fill the gas line to the burner carefully and correctly with gas and vent it safely air connections on the burner. ▷...
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Page 8: Commissioning
Coarse adjustment of the combustion air volume Close the gas supply. Start pre-purge. ▷ For adjusting the air volume, especially for direct heating, we recommend using the optional in- termediate flange for differential pressure meas- ▷ Measure the negative flue gas pressure p urement DA1. -
Page 9: Coarse Adjustment With The Furnace Cold
▷ When heating up for the first time, for example, necessary, adjust the settings of the combustion vapours may be emitted from seals or coatings air and motive air. which may cause unpleasant odours. Check the differential pressures ∆p and ∆p ... -
Page 10: Maintenance
Maintenance We recommend a function check every six months. If the media are highly contaminated, this interval should be reduced. DANGER Maintenance work on the burner must be carried out by authorized trained personnel only. Risk of explosion! Please observe the appropriate precautions when igniting the burner. - Page 11 Checking/replacing the air guide tube and recuperator ECOMAX ® . .C Tighten the union nut only slightly. Align the gas Fully tighten lance so that the union the electrode nut. is not subject to mechanical Check the stress. recuperator. Checking the housing insulation Burner with flue gas connector ▷...
- Page 12 Hold the housing insu- lation together, e.g. using adhesive tape. Torque for ECO- ® 0 – 3: 18 Nm, ECO- ® 4 – 5: 35 Nm. ECOMAX ® . .M ▷ Tighten the nuts in two cycles in a crosswise fashion. ▷ Tighten the nuts in two cycles in a crosswise fashion.
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Page 13: Assistance In The Event Of Malfunction
Assistance in the event of malfunction DANGER Electric shocks can be fatal! Before working on possible live components, ensure the unit is discon- ▷ Tighten the nuts in two cycles in a crosswise nected from the power supply. fashion. Torque for ECOMAX 0 –... -
Page 14: Accessories
• Remove deposits from mixing funnel or swirl plate. ! Excessive pressure fluctuations in the furnace chamber. • Ask Elster Kromschröder for control concepts. The FLUP is not supplied with the ECOMAX ® must be ordered separately. If the FLUP is ordered with the ECOMAX ®... -
Page 15: Ceramic Radiant Tube Ser-C
Ceramic radiant tube SER-C P/P set Eco Nozzle to limit the volume of purge air in order to achieve safe ignition and monitoring of the ECOMAX ® burner and to avoid condensation and overheating. Nozzle* Order number P2 set Eco 2.5 /E 22801111 P2 set Eco 4.0 /E 22801108... -
Page 16: Logistics
If you have any technical questions, please contact your local branch office/agent. The addresses are Elster GmbH available on the Internet or from Elster GmbH. Strotheweg 1, D-49504 Lotte (Büren) Tel. +49 541 1214-0 We reserve the right to make technical modifications Fax +49 541 1214-370 in the interests of progress.