Table of Contents
Advertisement
Advertisement
Table of Contents
Summary of Contents for Polar Electro 520 CTH DB 2020
- Page 1 2020 Instruction book...
- Page 2 Your Polar e would like to congratulate you on your new Polar! Before starting to use the caravan you should read through this instruction manual. The manual contains the information, tips and advice you need in order to look after and make best use of your Polar.
-
Page 3: Table Of Contents
Contents Contents Tips and advice ......... 4 Shut-off valve ............42 LPG leak test ............42 Checking leak indicator ........42 General ..........5 Checking LPG system ........43 Caravan information ..........5 New/newly filled LPG bottles ......43 Dimensions ............6 Replacing LPG bottle .......... -
Page 4: Tips And Advice
Tips and advice Tips and advice As the owner and user of the caravan, there are many things you need to think about. Below is a short compilation of the most common questions people may have before using the caravan. Loading the caravan there is a risk of snow penetrating through the roof • To achieve the optimum driving properties, it is hatch’s ventilation. You must therefore remember important to distribute the load evenly in the caravan. to protect the caravan’s fixtures and fittings and its Read more about this in the section ”Loading the upholstery, particularly when the caravan is due to caravan” on page 14. be pitched for an extended period. Pitching for an extended period • If you are not going to use the caravan for an extended Handling the box lid holder period, there are a number of steps you must take before •... -
Page 5: General
General General Caravan information In all correspondence with the dealer, it is important to Polar model: specify the following details: Model year: • Model Chassis number: • Model year • Chassis number Registration number: • Registration number Key number: This information can be found on the registration or warranty certificate. If you sell your Polar caravan to a new owner, this Owner: manual must accompany the caravan. Name ................Address ................Telephone ............... ∆ There are certain things that you have to consider when driving with and using the caravan. Read through this instruction manual before starting to use the caravan. It is particularly important to read these warning boxes, which contain warnings and instructions that have to be taken into consideration when using the caravan. The yellow warning labels outside and inside the caravan also have to be taken into consideration when using the caravan. ∆ ∆ Remember that any additional equipment that is installed reduces the maximum load inside the caravan. All installation of additional equipment on the exterior of the caravan must be carried out by an authorised workshop in order for the water tightness guarantee to remain valid. -
Page 6: Dimensions
General Dimensions Polar 520 CTH DB Length with drawbar 711 cm Hose, underfloor heating Length (incl. gas box and light holder) 568 cm Internal length 507 cm Width 254 cm Internal width 236 cm Height 265 cm Internal height 195 cm Living space 12,05 m Panels, underfloor... - Page 7 General Polar 560 CTV DB Length with drawbar 767 cm Hose, underfloor heating Length (incl. gas box and light holder) 624 cm Internal length 563 cm Width 254 cm Internal width 236 cm Height 265 cm Internal height 195 cm Living space 13,40 m Panels, underfloor...
- Page 8 General Polar 590 CTV Length with drawbar 795 cm Hose, underfloor Length (incl. gas box and light holder) 652 cm heating Internal length 591 cm Width 254 cm Internal width 236 cm Height 265 cm Internal height 195 cm Living space 14,05 m Panels, underfloor heating...
- Page 9 General Polar 620 CTVX Length with drawbar 824 cm Hose, underfloor heating Length (incl. gas box and light holder) 680 cm Internal length 619 cm Width 254 cm Internal width 236 cm Height 265 cm Internal height 195 cm Living space 14,72 m Panels, underfloor heating...
- Page 10 General Polar 650 TR LB VK Length with drawbar 851 cm Hose, underfloor Length (incl. gas box and light holder) 708 cm heating Internal length 647 cm Width 254 cm Internal width 236 cm Height 265 cm Internal height 195 cm Living space 15,38 m Panels, underfloor...
- Page 11 General Polar 680 CTVX Length with drawbar 871 cm Hose, underfloor heating Length (incl. gas box and light holder) 736 cm Internal length 675 cm Width 254 cm Internal width 236 cm Height 265 cm Internal height 195 cm Panels, underfloor Living space 16,05 m heating A-dimension, tent...
- Page 12 General Polar 680 TR TDS VK Length with drawbar 871 cm Hose, underfloor heating Length (incl. gas box and light holder) 736 cm Internal length 675 cm Width 254 cm Internal width 236 cm Height 265 cm Internal height 195 cm Living space 16,05 m Panels, underfloor...
- Page 13 General Polar 730 TR TDS Length with drawbar 927 cm Hose, underfloor heating Length (incl. gas box and light holder) 792 cm Internal length 731 cm Width 254 cm Internal width 236 cm Height 265 cm Internal height 195 cm Living space 17,37 m Panels, underfloor heating...
-
Page 14: Loading The Caravan
General Polar 840 TRX TDS Length with drawbar 1036 cm Length (incl. gas box 904 cm Hose, underfloor heating and light holder) Internal length 843 cm Width 254 cm Internal width 236 cm Height 265 cm Internal height 195 cm Panels, underfloor Living space 19,89 m heating... -
Page 15: Safety Coupling Aks 3004
General Perform the following outside the caravan Coupling to the car • Bring in all outdoor items, tent pins, chairs, etc. 1. Wind up all the stabiliser legs on the caravan. • Unplug the 230 V electrical cable from the parking place mains output, as well as the connector in the caravan’s input, and place it in the LPG box. Crank • Check that all external hatches and lids are locked. • Clean around the caravan. • Bring in the foot stool. (not included in the caravans). • Lock the outer door. • Wind up the stabiliser legs. • Switch off the LPG bottle. You are not allowed to drive with the LPG apparatus lit. Stabiliser legs • If you are going to drive in the winter and your car has studded tyres, your caravan must also be fitted 2. Reverse the car towards the safety coupling on the with studded tyres. -
Page 16: Safety Indicators
General Safety Indicators 9. Make sure that the cable does not drag on the ground. The safety coupling is equipped with safety indicators for correct coupling of the ball and the friction linings / 10. Wind up the support wheel and raise the support wheel ball wear (see pictures below). leg as far as possible. Lock the support wheel leg Pict. 1 = Connection indicator - Green marking is securely in the raised position with the locking knob. visible: • The caravan is correctly connected to the ball Crank for raising and lowe- ring the support wheel Pict. 2 = Wear indication for clutch / ball - Green marking visible: • Front and rear friction linings OK • The coupling ball is OK... -
Page 17: When Driving
General When driving Consider the following when driving: 6. Disconnect the 12 V electrical connector from the car, and • Max. speed 80 km/h. lay the cable on the drawbar with the connector pointing down to prevent water or snow entering the connector. • It is prohibited to remain in the caravan when driving. 7. Drive the car away. • Start, drive and brake smoothly, avoiding jerky movements. This safeguards both the caravan and 8. Adjust the caravan into a horizontal position (lengt- the car, and reduces fuel consumption. hways) using the support wheel’s crank. • Keep to the side and reduce your speed when you 9. Wind down all the stabiliser legs. Make sure that the are being overtaken. caravan is horizontal. • Keep checking behind you. If a long line of traffic has Input, 230 V with tent service gathered behind you, pull in to the nearest parking area and allow the faster traffic to get past. -
Page 18: Pitching For An Extended Period
General Pitching for an extended period • When you are not going to use the caravan for an exten- • Never cover the caravan with a tarpaulin or similar, ded period, you should place it in a protected, lockable as this prevents ventilation in the caravan. location if possible. The caravan should ideally be on a level surface so that there is no need to use the parking brake. Place blocks in front of the wheels. ∆ A dry, clean, well-ventilated caravan remains • Remove all food products. attractive and valuable. • Clean the refrigerator. Refer to supplier’s instructions. • Remove the cushions, and store them in a warm, dry place. • Empty the water system in accordance with the instructions on page 52. • Empty and clean the drainage system in accordance with the instructions on page 55. • Empty and clean the toilet. Refer to supplier’s instructions. -
Page 19: Chassis
Chassis Chassis The caravans have a chassis of strong structural members SoliferPolar AB accepts no liability for any consequences if other tyre dimensions or tyre designs are used. made of galvanised steel. The wheel housings are made of plastic. Friction tyres on the caravan may be used both on summer and winter surfaces, which is not the case with studded The wheel axle has rubber torsion suspension and teles- tyres. In order for the friction tyres to be approved for copic shock absorbers. winter road surfaces, they must be marked with M + S, M.S. or M&S M-S MS or Mud & Snow. The chassis and drawbar are designed to be coupled to a private car, with the suspension characteristics it pos- The following tyre combinations are approved: sesses. SoliferPolar AB accepts no responsibility if the • If the towing car has studded tyres, the caravan must have studded tyres. caravan is coupled to a vehicle whose suspension is too • If the towing car has friction tyres, the caravan must rigid, such as lorries, buses and some older jeeps. Modern have friction tyres or studded tyres. 4-wheel drive vehicles with suspension similar to that used • If the towing car has summer tyres, the caravan must in private cars can be used to tow the caravans, however. have friction tyres or summer tyres. Stabiliser legs In the event of a puncture Stabiliser legs are installed at the front and rear of the 1. Apply the parking brake. -
Page 20: Brakes
Chassis Brakes The brake system is mechanical and principally compri- ∆ ses an overrun mechanism, brake rod, brake cable and The overrun hitch is a component of the brake wheel brakes. The system has three functions: driving system. Irrespective of the service intervals for brake, parking brake and safety brake. -
Page 21: Mover
Chassis Mover Some caravans are provided with so called Mover. You can move the caravan using the electrical motors. For operation, refer to the supplier’s manual. The manual supplied the caravan. Some caravans are provided with so called ATC (AL-KO Trailer Control). ATC is an additional braking system that registers and prevents heeling/oscillation. For operation, refer to the supplier’s manual. The manual supplied the caravan. -
Page 22: Body
Body Body Windows Ventilation Ventilation is an effective way of combating condensa- The body is manufactured using a ‘sandwich’ construc- tion. Walls and gables are made of 0.6 mm aluminium tion on the inside of the windows. The air humidity is plate (some models have 0.8 mm smooth aluminum plate affected by the ventilation. If cold air is heated up, it is on the side walls), 37 mm insulation (foam rubber) and able to absorb the free water (mist). wallpapered plywood on the inside. The ceiling is built up of equivalent insulation and plywood, but has 0.6 mm Condensation comes and goes depending on temperature, aluminium plate. This is bonded together in a vacuum- air humidity, if there are more people in the caravan than press to create a sandwich element. ventilation is approved for, wet clothes or shoes, and The floor is made up of 5 mm plywood on the top, 44 house pets (dogs, etc.) and it can only be affected within mm insulation (foam rubber) and 5 mm plywood on the certain limits. The only factor we can control is the indoor underside. The floor is bonded in the same way as the temperature. Everything else we have to put up with. walls, roof and gables. The caravan is fitted with awning mouldings on the gables, and it is also supplied with mouldings for a tent and caravan In other words, the presence of condensation between the hoods. The left side of the caravan also has a tent moulding panes of glass does not indicate a fault in your caravan that can be used e.g. for your winter tent in the summer. window. However, you may have to wait some time for the condensation to disappear. -
Page 23: Washing The Caravan
Body Washing the caravan Never use high-pressure wash or solvents/degreasing agent 3. Then rinse with clean water and wipe dry using e.g. when washing/cleaning the caravan, as this can damage a chamois leather. plastic details, the windows, and the seals around windows, roof hatches, etc. If the windows are still dirty or slightly scratched, see also ”Polishing windows”. ∆ Rinse the detergent within 5 minutes to avoidd Polishing windows damages on windows , roof hatches, etc. Small scratches or other surface defects can be removed with manual polishing. For polishing can for ex. Seitz Never use a cleaner with grinding powder or steel wool Acrylic Polish bee used. when you are cleaning the outside plastic details. In the event of deeper scratches, the window must be mach- If the outside plastic details have been scratched, an ine-polished. An expert must be hired to perform this work. expert must be hired to perform this scratches. Ventilation system The weather strips must be coated with Vaseline once a An LPG system requires good ventilation. The ventila- year to retain their softness and so provide a proper seal. - Page 24 Body In unfavourable weather conditions in the winter, there is ∆ It is dangerous to remain in the caravan when a risk of snow penetrating through the roof hatch’s ventila- tion. You must therefore remember to protect the caravan’s there are naked flames without having suf- fixtures and fittings and its upholstery, particularly when the ficient ventilation. caravan is due to be pitched for an extended period. ∆ Before using the caravan, ensure that the fresh air intakes, roof hatches, skylights and Ventilation hatches ventlators are completely free from snow and Some caravans are equipped with ventilation hatches for other things that can obstruct the circulation. extra ventilation. The number of hatches varies depending on the model. Ventilation grilles can be found on the outside of the caravan. Do not flush water through these grilles when washing the caravan. The ventilation hatch is opened with the knob located in the middle of the hatch. Knob, ventilation hatch ∆...
-
Page 25: Lpg Box
Body LPG box Cargo space rear The LPG box is equipped with a lockable lid. Inside Some models are equipped with an extra cargo space at the LPG box is reducing valve, leak indicator and the the rear of the caravan. This space can be used to store LPG bottle located. The LPG box also has lighting, The e.g. outdoor furniture etc. In the space there is a lighting lighting is controlled with the 12 V control panel. See that is controlled with a switch on the LED list in the reference for ”Control panel 12 V” on page 32. cargo space. To keep the lid in the open position, a holder with two The space is accessed from outside through a lockable gas springs is installed in the box. loading hatch. Box lid in open position Box lock Cargo space Loading hatch Spare wheel carrier Some caravans are equipped with a spare wheel carrier. -
Page 26: Interior
Interior Interior Cleaning of fabrics Cushions/covers fabrics should be dry-cleaned. Leather Cushions with undetachable covers should be dry-cleaned. A ll cushions are cleaned with leather cleaning means. other fabrics are machine-washable (light 30° wash mode). All models have at least one seating area that can be The cushion covers are made of various materials depen- converted into a bed. These seating areas are converted ding on their colour (see fact box above). The bed cushions into beds with the aid of the table. at the rear have covers made of cotton and polyester. All caravans with long bed or double bed versions have ∆ Stickers may not be affixed to the plywood fixed beds with slatted bases. In caravans with a kids’ room there is also a fixed bed with a slatted base. on the fixtures and fittings. Some caravans have air gaps covered with fabric0. The fabric is secured with Velcro to the gap, and can easily Cleaning be removed if you want to wash or replace the fabric. • Walls and fixtures and fittings are best cleaned using Some models are equipped with upper beds or upper bed a soap solution. -
Page 27: Converting The Seating Area Into A Bed
Interior Leather cushions Seating area 1. Lift up the front edge of the table. • Vacuum-clean the cushions regularly, particularly around seams and buttons. 2. Pull apart the leg at the joint in the middle, and fold the lower part of the leg in towards the table top. • The cushions should be cleaned regularly with leather cleaner, e.g. Soft Cleaner. Dab with a sponge (never rub) until dirt and stains have been absorbed by the sponge. • Treat regularly with e.g. Leather Cream to retain the Table leg leather’s softness. The cream also provides excellent resistance against dirt and liquid. Recommended 2-4 Folding times a year or as required. joint • Do not leave the cushions in direct sunlight for long periods. Converting the seating area into a bed Round seating area 1. Lower the table by pushing the latch handle down 3. Unhook the table from the upper wall rail, and hook... -
Page 28: Blacking Out
Interior Adjustable beds (with foldable head end) Some caravans are equipped with a bed frame with adjustable 2. Disconnect the transit safety catch inside the cupboard. head end. With a simple hand grip you set the position you want for the bed frame, using the frame’s two adjustable 3. Grip the handle and lift straight up. multiflex brackets. 4. Then pull the upper part towards you, while counter- Adjustable head end setting: holding with your other hand. 1. Grab the black strap at the head end. Lift up the head Handles at the rear of the roof is lifted end to the desired position and carefully release the straight up and the bed is folded up strap. 2. To restore the bed frame to the folded-down position, the set position is released by lifting the bed frame completely up and then lowering the frame carefully... -
Page 29: Roller Blinds In Roof Hatches And Skylights
Interior Roller-blind/mosquito net Skylight The caravans are equipped with combined roller-blinds Most caravans are equipped with a skylight instead of a and mosquito nets at all windows. roof hatch. This skylight can be opened to three different positions, depending on how much ventilation you want. Using roller-blinds: Like the roof hatch, the skylight is fitted with both a mosquito net and a roller-blind. The roller blinds and mosquito net can be fold and NOTE! In strong sunlight, the roller-blind may only be adjusted in different positions. (Se picture below). closed 2/3 of the way, and the window must be put in the ventilation position. Roller- Mosquito Guide rail blind Using roller blind/mosquito net 1. Close the roller-blind using its handle. Mosquito net Catch Handle... -
Page 30: Electrical System
Electrical system Electrical system Electrical system 230 V The caravans’ 230 V system is designed in accordance Bearing in mind the cooling of the connecting cable, the with ELSÄK-FS 2004:1. The maximum power that can cable must not be rolled up on a drum when it is connected be connected is 3 kW (3150 W). to the mains. The caravan must be positioned as close to the mains connection as possible in order to reduce the The caravans have a 230 V central electrical unit equipped length of the lead. If you feel there is a risk of the lead with a 25 A earth leakage circuit breaker, which provides being damaged due to mechanical causes, it should be protection against any earth faults and which also works as a suitably protected. master switch for the 230 V installation. The earth leakage circuit breaker also has a button for testing the circuit The arrangement between the parking place mains output breaker’s function. There are also two 16 A and two 10 A and the caravan must comprise the following components:... -
Page 31: Load Guard
Electrical system Wiring diagram 230 V If a fuse does not hold, one can select a lower value. The load guard can be set at 6, 7, 9, 10, 11, 15, 16 or 17 Amps. ELECTRICAL INPUT ELINTAG OUTLINE DIAGRAM 230 V PRINCIP SKISS 230V MAINS INPUT 16 A JORDSKENA EARTH BAR VÄGGINTAG 16 A EARTH LEAKAGE CIRCUIT JORDFELSBRYTARE/ BREAKER / MASTER HUVUDBRYTARE RK 4,0 YELLOW/ RK 4,0 GUL/GRÖN SWITCH GREEN ATTACHED ANSLUTEN TILL... -
Page 32: Control Panel 12 V
Electrical system Control panel 12 V The control panel is started when the switch button on the switch box is switched to the position on or 230 V is connected to the caravan. Main switch 12 V Concerning use of the 12 V panel all functions, see instructions on www.polarvagnen.se/om-polar/teknik/. If your caravan has the optional remote control, you can use the Polar Connect app to control e.g. the heat, the refrigerator and the lighting in the wagon remotely. To get started, download the app via the Play Store or App Store and follow the instructions. You can also read more about Polar Connect on www.polarvagnen.se/om-polar/ teknik/. If you want to use Polar Connect and do not have the optional remote control, contact your dealer. -
Page 33: List Of Positions For Wiring Diagram 12 V
Electrical system List of positions for wiring diagram 12 V (page 34) 1. Battery 33. Expansion tank, supply of 12 V circulation pump (not 2. Main switch box installed), because the boiler has a 12 V pump installed.. 3. Refrigerator 34. Electrical cartridge 12 V refrigerator 4. Fuse 2x10 A (12 V output, spark ignition cooker, 35. Refrigerator´s connection block gas detector); 3x20 A (supply nodes, chassis ground, 36. Kitchen fan, (for some caravans also supply for wall charging from the car) spots and lights in the toilet) 5. Freshwater pump 37. Battery charger 6. Node (electronic box) right side front 38. Ceiling lamp in the front seating part 7. Node (electronic box) Gable front left side. 39. Terminal block water pump 8. Grounded in chassis 40. LED list with switch loading hatch rear. -
Page 34: Wiring Diagram 12 V
Electrical system Wiring diagram 12 V (List of positions page 33) -
Page 35: Battery
Electrical system Battery Maintaining the battery By following the advice given below, you can extend the Facts and figures life of your battery: Voltage 12 V • Keep the battery dry and clean. Dirt, oil and petrol reduce the output and can damage the battery. Capacity 75 Ah • Apply a little grease or Vaseline on the battery’s terminal clamps. This prevents oxidation and hence All caravans have a 12 V battery. The battery is located in poor contact. a battery box with a locking belt in one of the caravan’s • Do not over-exert the battery - this reduces its service life. wardrobes, except for certain caravans where the battery • Do not short the battery - e.g. with tools - as the may be located in a bed box. -
Page 36: Battery Charger
Electrical system Battery charger NOTE!! For ordinary wet batteries that we have in the Facts and figures caravans the charger will be set to ”Standard” so that the Primepower chAmp Battery charger correct charge algorithm is used (see arrow 1). When the 12 V / 17 A Connection voltage 230 V, 50 Hz charger enters the final two charging phases so retains the Charge current 17 A charger the power consumption that was in the previous charging phase. If the power consumption, for example, All caravans are equipped with an automatic 17 A bat- was three amps before the last two phases, the charger tery charger. The charger is usually located in a wardrobe will not give more than three amps in this phases. If you along with the caravan’s battery. The fact that the charger then turn on more consumers (lights) it may happen that is automatic means that when the battery is fully charged, the charger goes into maintenance charging. lighs goes out. The charger is also used during winter connection if the The thing to do when you are in the caravan and use the instructions in the section ”Winter connection function” consumers, is to press the ”Mode” button (see arrow 2) so on page 47 are followed. -
Page 37: Tent Service Output
Electrical system Tent service output Lighting All caravans are equipped with a tent service output on External lighting the exterior of the caravan. The output is supplied with Apart from the tent lamp, the external lighting is powered a lockable cover and comprises a 230 V output, a 12 V from the car’s 12 V system. output, a TV aerial output and cable TV input. The external lighting consists of: Output 230 V Output 12 V • Tail-lights • Flashers • Brake lights • Fog lights • Reversing lights • Registration plate light • Position lights. front • Four side marking lights on each side • High brake light • Width marking lights on each side •... -
Page 38: Facts And Figures Lighting
Electrical system Byte av lampor Behind the air gap on the gable rear is a strip lighting which Lighting, kitchen turns on and turns off with the switch on the air gap. 1. The glass is hold in place with a framework with two clips. Insert a thin screwdriver at each clip and carefully pry out Switch lighting Reading light rear the framework. Remove the framework and the glass. behind air gap gable 2. Grip the bulb and pull it out of the bulb holder. Switch reading light 3. Fit the new bulb with the bulb holder’s small holes Most caravans have lighting installed in wardrobes. This and press into place. lighting turns on and turns off with a micro switch when 4. Refit the glass and the framework through fitting the the door opens or close. framework clips in the notches and press into place. Lighting LPG box Interior lighting, LPG oven Smev Lighting is also present in the caravan’s LPG box. - Page 39 Electrical system Spotlights Replacement of rear lights, blinkers, brakes Inside the caravan there is a number of spotlights in the light, backing lights and fog lights. ceiling and bank of lights with spotlights mounted. These Direction spotlights consist of LEDs, which means that in case of failure, the entire lighting must be replaced. End pieces 1. Put a flat screwdriver in the showed direction and turn carefully to make loose th end peices. 2. Make loose the screws. 3. Pull out the cable so that thr contact jack comes out. 4. Replace the armature. 5. Replace the screws.
-
Page 40: Connecting The Cable Tv
Electrical system Connecting the cable TV It is possible to connect to the cable TV via the TV antenna input in the caravans which have tent service, see page 37 ”Tent service output”. Choose one of the options ”A” (cable TV) or ”B” (caravan’s TV antenna) by shifting the switch on the antenna switch box who is located in one of the cupboards, (see the picture below). If you want cable TV in the tent, the aerial cable must be connected to the upper output of the tent service output, see the section ”Tent service output” page 37. A = Cabel-TV B = Via the caravans antenna... -
Page 41: Lpg System
LPG system LPG system ∆ The LPG system is designed in accordance with the LPG leaks must be repaired by an expert. Swedish National Inspectorate of Explosives and Flam- mables’ provisions for installation in caravans. What is LPG ∆ Holes and vents in the floor and walls must LPG is a fuel made from petroleum. LPG is stored in never be blocked. liquid form in LPG bottles. At atmospheric pressure, LPG is a gas comprising propane or butane, two gases Suspected LPG leak that are simple compounds of carbon and hydrogen. LPG is colourless and odourless. An odorant has been added • Extinguish cigarettes, candles, etc., immediately. to the LPG used in caravans in order that leaks can be • Switch off all LPG flames. -
Page 42: Leak Indicator
LPG system Leak indicator LPG leak test The caravan is equipped with a leak indicator that shows 1. Check that the leak indicator’s container is half-filled if there are any leaks in the LPG system. Every time you with fluid. use the caravan, you should check if there are any leaks If not, top up with fluid. Proceed as follows: using the leak indicator. This does not replace pressure • Close the main valve on the bottle if it is open. testing the system, which must be performed at an aut- • Unscrew the container and fill with fluid (our horised workshop. part no. 500693) to the upper level indicator. • Screw on the container again and check that the gasket is correctly seated. Test button 2. Open the main valve on the bottle. The bottle must not be empty. 3. Turn the knobs for all users to the open position, which will allow the airtightness of the safety devi- Leak indicator ces to be tested as well. -
Page 43: Checking Lpg System
LPG system Checking LPG system • An authorised workshop should carry out an ”LPG test” 4. Prepare the new bottle in accordance with the at least once a year. This test includes pressure testing. instruction ”New/newly filled LPG bottles”. • All LPG hoses must also be checked in conjunction 5. Replace the LPG bottle and screw on the reducing with the annual ”LPG test”. Replace worn and split valve again. hoses. LPG hoses are located in the LPG box and 6. Secure the bottle once more with the straps. by the LPG oven, if one is installed in the caravan. 7. Open the main valve. • Perform routine airtightness tests on the LPG system yourself with the leak indicator, see page 42. 8. Check that the connection and the bottle’s main valve are sealed with the aid of leak spray or soapy water. • Check the airtightness between the wing coupling on the reducing valve and the main valve on the LPG 9. If any of the LPG apparatus was switched on while bottle every time you change the bottle. Use leak... -
Page 44: Cooker And Oven
Cooker and oven Cooker and oven Cooker Recommended size of the pans Facts and figures Burner Pan diameter Cooker type SMEV CU403 Small burner between 6-12 cm Fuel Large burner between 16-22 cm LPG consumption large burner 1 31 g/h ∆ small burner 73 g/h The flame may never come out under the bottom of the pan. Place the pan in the center of the burner, so that it is stable on the grid. -
Page 45: Cooker With Oven And Grill
Cooker and oven Cooker with oven and grill Gas oven for induction hob In caravans equipped with induction hob there is also a Facts and figures Thetford gas oven mounted. Cooker type SMEV CU414 Fuel Concerning use and care of the gas oven, refer to the deliver´s manual supplied with the caravan. LPG consumption large burner 131 g/h small burner 73 g/h Microwave oven oven 87 g/h grill... -
Page 46: Heating System
Heating system Heating system LPG boiler For managing all the functions of the fun- Facts and figures ctions of the boiler refer to the Aldes manual Alde Compact 3020 for control panel and boiler. Fuel LPG (propane) Output, stage 1 3.3 kW Output, stage 2 5.5 kW Both instructions supplied with the caravan. Gas consumption, stage 1 245 g/hour Gas consumption, stage 2... -
Page 47: Heating Adjustment
Heating system Heating adjustment The back part heating can be adjusted with the shunt The circulation pump is located in front of the boiler. The valve, located on the left side behind the boiler. The shunt pump has a knob to change the speed of the pumplessly. valve reduces the flow through the convectors in the back In front of the pump is an air nipple connected to a hose part of the caravan that causes lower temperatures. for venting the floor heating loop. When venting, the air nipple must be up in a horizontal position. Shunt valve for regulating the convectors. The valve is shown in 12 V pump Air nipple fully open position. To close the flow, the crane is turned 90 degrees Knob to adjust pump speed Some caravans are equipped with both waterborne and... -
Page 48: Fan In Washroom
Heating system Electric underfloor heating The fan is started with a power switch next to the heating Facts and figures boiler control panel. Output 60 W / m Power supply 230 V, 50 Hz Voltage 42 V Power switch The electric underfloor heating is powered by a transformer. Two different transformers may be used, depending on the caravan model. One of the transformers has a voltage selector that must be set to position ”1” (42 V). In order for the underfloor heating to work, 230 V must be Filling with fluid connected to the caravan. The plug for the electric under- Use at least a 45% glycol mixture. However, the glycol floor heating must be connected to the lower output on the mixture may not exceed 50%. Use glycol that does not 230 V central electrical unit (see picture on page 30). corrode aluminium. Miniature circuit breaker Miniature circuit breaker If the fluid level in the expansion tank falls due to a reason other than simple evaporation, check all joints, drainage... -
Page 49: Venting The Heating System
Heating system Location of the air nipples Consumption, fluid in the system Caravan Placing 520 approx. 11,3 litres 520-560 CTH 560 approx. 11,8 litres L + R front L + R front 560 CTH VK approx. 12,1 litres 620 approx. 12,4 litres 520-590 CTV L + R front + Wardrobe 650 approx. 12,7 litres left side... -
Page 50: Refrigerator
Refrigerator Refrigerator Concerning care and use of the refrigerator ∆ The external ventilation grille and vents for refer to the deliver´s manual. the refrigerator may not be blocked or cove- The manual supplied the caravan red under any circumstances, except for with the cover supplied. The most caravans are equipped with a 175 liter refrige- rator (N3175) made by Thetford. Some caravans have a Protective cover 165 liter refrigerator (CR165) made by Isotherm. All refrigerators are equipped with a freezer compart- All caravans with Thetford refrigerators are equipped with ment. The freezer compartment is suitable for making a protective cover. ice cubes and for short-term storage of frozen food. It is not suitable as a means of freezing foods. When the temperature outdoors is below + 8° C, should the The refrigerator door is equipped with a transit safety cover be mounted. The apparatus is protected in this way catch, in order to lock the door before driving with the... -
Page 51: Water System
Water system Water system Filling with fresh water The fresh water tank is filled through the external water The system comprises a water heater, a 20 or 40 litre filler with a lockable lid. water tank with a submersible pump which is controlled Before filling, close the drainage valve for the water tank, by valves with microswitches, as well as lines to the taps all taps and the drainage valve for the water heater, and in the kitchenette and washroom. that the bleed screw for the water heater is closed (see pictures ”Emptying the fresh water” on page 52). The water pump starts when the tap handle is twisted. The switch After filling with water, the system may need to be bled. for the water pump on the control panel must first be switched Open a water tap and leave it open until water runs out on (see reference for ”Control panel 12 V” on page 32). of it. The water tank is located in a bed box on the left side at the front or rear of the caravan, and fresh water is filled through the external water filler with a lockable lid (see picture ”Filling with fresh water”). -
Page 52: City Water
Water system City water Emptying the fresh water If the caravan is to be left standing for an extended period, Some caravans have a City water connection installed. or if the temperature while it is pitched will be below 0°C With this connection no water need to be filled in the and the caravan is to be left unheated, the water system water tank. The water supply to the caravan is coming must be emptied. The caravan’s water tank should be from a suitable hose between the caravan and the parking cleaned at regular intervals when it has been used. place water output. To empty the water system: 1. Open the drainage valve for the tank, which is generally located under the caravan directly below the water filler. 2. Turn off the switch for the water pump on the control panel, For using the city water, do the following: (see reference for ”Control panel 12 V” page 32) and set 1. Switch off the water pump. the taps on the sink and in the washroom to fully open and See reference for ”Control panel 12 V”, page 32). hot. -
Page 53: Cleaning The Water Tank
Water system Decalcification of the water system Depending on the water lime content can it be strong depo- ∆ Remember that when the caravan is left unhea- sits in the tank, water hoses and the non return valve. ted, or is left for any extended period, the water A decalcification of the water system should be made and drainage systems must be emptied. at least once a year, or in connection with cleaning the water system. Mix for examplec citric acid or vinegar with water and ∆ flush out the entire water system with the mixture and The taps in the washroom and at the sink let it stand for a while. Then rinse carefully with fresh should be left open. The drainage valve for water before filling the tank on. -
Page 54: Drainage System
Drainage system Drainage system Most caravans are equipped with a 40-litre internal drai- At temperatures below -30°C there is a risk of the drain nage tank. This means that the system is frost-proof in the valve under the floor freezing. In order to thaw out the winter, and there are no problems with frozen, overfilled valve, undo the valve handle and cover the end of the buckets. During short stops, you can also take care of your shaft with an insulating material. The valve will then dishwashing etc. without difficulty. Of course, the system thaw out in a few hours. can be used as normal by means of the waste water being allowed to run directly down into a closed tank. ∆ Pour never water warmer than 65º C in the drainage. The hoses have a preventive coa- ting, who can be damaged and a bad smell in the drainage system can arise. Drainage tank In caravans without drainage tanks, the closed tank is connected to the external cone and the valve is set in the open position before starting to use the drainage system. -
Page 55: Emptying The Drainage System
Drainage system Emptying the drainage system Cleaning the drainage tank After the drainage system has been used for a period, If the caravan is to be left standing for an extended period, there may be coatings of e.g. food grease and soap in or if the temperature while it is pitched will be below 0°C hoses and in the tank. You should therefore clean the and the caravan is to be left unheated, the drainage system system at regular intervals. It is best to do this before must be emptied. The drainage tank should be cleaned at pitching the caravan for the winter. regular intervals when it has been used. Clean the tank in accordance with ”Cleaning the drainage tank” to the right. 1. Fill the tank with 15 litres of hot water (not warmer then 65º C) mixed with chlorine, by pouring in half The drainage tank holds approximately 40 litres. It is the mixture at the washing-up sink and half the emptied into a closed tank.The drainage system is always mixture at the wash unit. -
Page 56: Toilets
Toilets Toilets Cassette toilet 1. Removable seat and lid. Concerning care and use of the cassette 2. Revolving toilet bowl. toilet refer to the deliver´s manual. 3. Handle for manually opening and closing the valve The manual supplied the caravan blade. 4. Switch for flushing. The cassette toilet consists in principle of two unit: a 5. Level indicator. The lamp lights when the waste tank revolving ”toilet seat” and a cassette (waste tank) that needs to be emptied. -
Page 57: Notes
Notes Notes... - Page 58 Notes Notes...
- Page 59 Notes...
- Page 60 SoliferPolar AB, SE-917 82 Dorotea, Sweden. Tel. +46 (0)942-520 00 Instruction book Part number 802074...
Need help?
Do you have a question about the 520 CTH DB 2020 and is the answer not in the manual?
Questions and answers