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Drieaz HVE-LL Large Loss Operation And Service Manual

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OPERATION AND SERVICE MANUAL
Dri-Eaz Products, Inc.
15180 Josh Wilson Rd.
Burlington, WA 98233
800-932-3030

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  • Page 1 OPERATION AND SERVICE MANUAL Dri-Eaz Products, Inc. 15180 Josh Wilson Rd. Burlington, WA 98233 800-932-3030...
  • Page 2 Congratulations on your purchase of the Dri-Eaz HVE-LL Large Loss Extraction Unit. This instruction and parts manual is a guide for operating and servicing your Dri-Eaz HVE-LL equipment. Proper operation and service are necessary to ensure the outstanding performance of this unit. When properly maintained, your unit will have a long and trouble-free life.
  • Page 3 DRI-EAZ LIMITED WARRANTY Dri-Eaz HVE-LL What Does This Warranty Cover? This warranty covers the Dri-Eaz Model HVE-LL and is provided to the original purchaser only. How Long Does This Warranty Last? This warranty runs for: Two (2) years from the date of installation on parts and labor (Excluding normal maintenance items.) Factory installed original belts are covered for 500 hours.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SECTION ONE: GENERAL INFORMATION CONTACT INFORMATION ................2 SAFETY - WARNINGS AND CAUTIONS............3 SPECIFICATIONS ..................8 FUEL REQUIREMENTS .................9 ENGINE OIL REQUIREMENTS ...............9 BATTERY CONNECTION ................10 RECEIVING YOUR EXTRACTION SYSTEM ............11 SECTION TWO: OPERATION UNDERSTANDING THE SYSTEMS ..............13 OPERATION ....................16 FREEZE PROTECTION ..................22 SECTION THREE: SERVICE AND MAINTENANCE ROUTINE MAINTENANCE CHART ..............26...

  • Page 5: Section One: General Information

    SECTION ONE – GENERAL INFORMATION SECTION ONE: GENERAL INFORMATION CONTACT INFORMATION ................ 2 WARNINGS AND CAUTIONS ..............3 SPECIFICATIONS ..................8 TORQUE VALUES ...................... 8 REQUIREMENTS ..................9 FUEL REQUIREMENTS ....................9 ENGINE OIL REQUIREMENTS ..................9 BATTERY CONNECTION .................... 10 RECEIVING YOUR EXTRACTION SYSTEM ..........

  • Page 6: Contact Information

    SECTION ONE – GENERAL INFORMATION CONTACT INFORMATION For information about unit operation, maintenance or repair of your Dri-Eaz equipment, please contact your local distributor. To locate a local distributor, please visit our web site: http://www.Dri-Eaz.com/ North American Distributors: http://www.Dri-Eaz.com If you need to contact Dri-Eaz directly, for questions regarding this manual, service questions that cannot be resolved by your distributor, or other general information, please contact our service department here: Phone: 800-932-3030...

  • Page 7: Safety - Warnings And Cautions

    SECTION ONE – GENERAL INFORMATION WARNINGS AND CAUTIONS Dri-Eaz uses this WARNING symbol throughout the manual to warn of the possibility of physical injury or fatality. Please read all warnings carefully before operating the equipment. Dri-Eaz uses this CAUTION symbol throughout the manual to warn of the possibility of damage to equipment or personal property.
  • Page 8 SECTION ONE – GENERAL INFORMATION FOR YOUR SAFETY The following warning labels are on your HVE-LL console. These labels point out important WARNINGS and CAUTIONS, which must be followed at ALL times. Failure to follow these warnings could result in injury or fatality to yourself and/or others or property damage.
  • Page 9 SECTION ONE – GENERAL INFORMATION 1. Read the operator’s manual before starting this unit. Failure to adhere to instructions could result in severe personal injury or could be fatal. 2. Operate your equipment in a well-ventilated area. Exhaust fumes contain carbon monoxide, which is an odorless and deadly poison that can cause severe injury or death.
  • Page 10 SECTION ONE – GENERAL INFORMATION 8. Engine and vacuum pump components, hoses and fittings will be extremely hot from operation. To prevent severe burns, DO NOT touch these areas while the unit is running, or shortly after the unit is shut off. 9.
  • Page 11 SECTION ONE – GENERAL INFORMATION 1. Always keep your equipment clean and maintained. Proper performance relies heavily on regularly maintained hoses, tools, filters and strainer baskets. 2. Ensure that you have received proper training and are familiar with the start-up and shut-down procedures prior to operation.

  • Page 12: Specifications

    SECTION ONE – GENERAL INFORMATION SPECIFICATIONS Engine Speed 3000 RPM (High Speed/No Load) 1500 RPM (Idle / No Load) Vacuum Pump RPM 3519 RPM @ 3000 Engine RPM Vacuum Relief Valve 13 in. Hg Waste Pump RPM 1305 RPM @ 3000 Engine RPM Waste Pump GPM 45 GPM @ 3000 Engine RPM Recovery Tank Capacity at Shut-Off...

  • Page 13: Fuel Requirements

    SECTION ONE – GENERAL INFORMATION FUEL REQUIREMENTS Use unleaded fuel ONLY. Use only fresh, clean unleaded gasoline with a minimum octane rating of 87. Do Not use high octane gasoline. Gasoline with up to, not exceeding, 10% ethanol is acceptable. Gasoline older than 30 days must be discarded and replaced with fresh gasoline.

  • Page 14: Battery Connection

    SECTION ONE – GENERAL INFORMATION BATTERY CONNECTION Explosive gases, Dangerous gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact with skin, eyes and clothing. Batteries also produce explosive hydrogen gases while charging. To prevent fire or explosion, charge batteries only in a well ventilated area. Keep sparks, open flames, as well as any other sources of ignition away from batteries at all times.

  • Page 15: Receiving Your Extraction System

    SECTION ONE – GENERAL INFORMATION RECEIVING YOUR EXTRACTION SYSTEM ACCEPTANCE OF SHIPMENT Your Dri-Eaz HVE-LL system was thoroughly tested, checked and inspected in its entirety prior to leaving our manufacturing facility. When receiving your unit, please make the following acceptance check: 1.

  • Page 16: Section Two: Operation

    SECTION TWO – OPERATION SECTION TWO: OPERATION UNDERSTANDING THE SYSTEMS VACUUM SYSTEM ....................13 WASTE PUMP SYSTEM ..................... 15 OPERATION PREPARATION ......................16 INSTRUMENT PANEL READINGS AND SETTINGS ............19 STARTING THE UNIT ....................21 AUTOMATIC WASTE PUMP ..................21 EXTRACTION PROCESS .....................

  • Page 17: Understanding The Systems

    SECTION TWO – OPERATION UNDERSTANDING THE SYSTEMS NOTE: Read and understand this section of the manual entirely before proceeding. Prior to proceeding into the operations and maintenance sections of this manual it is recommended that you acquire a basic understanding of how the unit functions. VACUUM SYSTEM The flow of vacuum is initiated by the vacuum pump, which draws air through the recovery tank.
  • Page 18 SECTION TWO – OPERATION VACUUM SYSTEM DIAGRAM 49-166 Rev D Dri-Eaz HVE Large Loss Page | 14...

  • Page 19: Waste Pump System

    SECTION TWO – OPERATION WASTE PUMP SYSTEM The Dri-Eaz HVE-LL is equipped with an automatic waste pump-out system which removes water from the recovery tank so that the unit can continue to extract larger volumes of water than the recover tank can hold.

  • Page 20: Operation

    SECTION TWO – OPERATION OPERATION This section of the operator’s manual explains how to prepare, start, operate, shut down and maintain your HVE-LL direct-drive cleaning unit. The HVE-LL unit is easy to operate, however only trained operators should proceed. Operate this unit and equipment only in a well-ventilated area. Exhaust fumes contain carbon monoxide, which is an odorless and deadly poison that can cause severe injury or death.
  • Page 21 SECTION TWO – OPERATION Using the supplied extended fuel line kit, connect the hose between the fuel tank and the unit, making sure the quick disconnects are securely fastened. NOTE: It will take several minutes for the fuel pump to deliver fuel to the unit. Do not fill the fuel cell in any enclosed space.
  • Page 22 SECTION TWO – OPERATION RETURNING THE FUEL TANK To return the fuel tank to the unit, disconnect the extended fuel line from the tank only. Start the unit with the tank disconnected to draw as much residual fuel from the line. Allow the unit to run in idle until it runs out of fuel.

  • Page 23: Instrument Panel Readings And Settings

    SECTION TWO – OPERATION INSTRUMENT PANEL READINGS AND SETTINGS HOUR METER The hour meter records the operating time of the machine. This information is used to calculate maintenance and service intervals. See the Service And Maintenance section in this manual for more information.
  • Page 24 SECTION TWO – OPERATION PUMP OUT ON (INDICATOR LIGHT) The pump out indicator light will turn on when the automatic waste pump is activated in either the ON or OVR positions on the PUMP OUT switch. TANK FULL (INDICATOR LIGHT) The tank full indicator light will turn on when the high level sensor switch has been activated in the recovery tank.

  • Page 25: Starting The Unit

    SECTION TWO – OPERATION STARTING THE UNIT STARTING THE ENGINE 1. Set the THROTTLE control in, pull out engine CHOKE. 2. Flip the engine on/off switch to RUN, press the START button to start the engine. 3. Once the engine is running, push in the engine CHOKE. 4.

  • Page 26: Shut-Down And Daily Maintenance

    SECTION TWO – OPERATION SHUT DOWN AND DAILY MAINTENANCE 1. Remove as much moisture from the vacuum hoses and extraction tool as possible. This will prevent spilling of waste water when recoiling the hoses onto the reel. 2. Disconnect the vacuum hoses from the unit, leaving the vacuum port(s) open. 3.

  • Page 27: Automatic Shut Downs

    SECTION TWO – OPERATION AUTOMATIC SHUT DOWNS When the recovery tank is full, the machine will shut down and a red indicator light will illuminate on the instrument panel. If this happens, make sure the PUMP OUT switch is in the OFF position and empty the recovery tank into an approved source to resume operation.

  • Page 28: Freeze Protection

    SECTION TWO – OPERATION FREEZE PROTECTION WINTERIZING YOUR UNIT If the waste pump is exposed to freezing weather conditions, the water inside of the pump may freeze, resulting in SERIOUS DAMAGE to the impeller. Water freezes at 32° F and 0° C. The following is recommended to prevent this from occurring during the cold weather season: 1.

  • Page 29: Section Three: Service And Maintenance

    SECTION THREE – SERVICE AND MAINTENANCE SECTION THREE: SERVICE AND MAINTENANCE MAINTENANCE CHART DAILY, WEEKLY AND MONTHLY MAINTENANCE CHARTS ........26 SERVICE CHART SERVICE INTERVAL CHARTS ..................27 MAINTENANCE ENGINE ........................29 VACUUM PUMP ....................... 30 VACUUM INLET FILTER ..................... 31 PRE-FILTER BOX AND RECOVERY TANK STRAINER BASKETS ........

  • Page 30: Routine Maintenance Chart

    SECTION THREE – SERVICE AND MAINTENANCE ROUTINE MAINTENANCE CHART DAILY MAINTENANCE Engine Check engine oil level. (1) Fill to proper level. Vacuum Pump Check vacuum pump oil level. Fill to proper level. Do not overfill. (2) Vacuum Pump Spray WD-40 (or Equivalent) into the lubrication cup for 10 seconds. Vacuum Inlet Filter Inspect filter, clean and or replace.

  • Page 31: Service Chart

    SECTION THREE – SERVICE AND MAINTENANCE SERVICE CHART SERVICE INTERVALS – EVERY 100 HOURS Engine Change engine and oil filter. (1) Vacuum Relief Valve Check and adjust vacuum relief valve up to 13” Hg if needed. Belts Re-tension all belts (2) Battery Clean battery terminals SERVICE INTERVALS –...

  • Page 32: Maintenance

    SECTION THREE – SERVICE AND MAINTENANCE MAINTENANCE This section of the operator’s manual contains the service and maintenance information for the HVE-LL unit. A planned preventative maintenance program will ensure that your HVE-LL has optimum performance, long operating life, and a minimum amount of down time. DO NOT attempt to service this unit while it is running.

  • Page 33: Engine

    SECTION THREE – SERVICE AND MAINTENANCE ENGINE Check engine oil daily. Ensure that the proper oil level is maintained. NEVER overfill. Change the oil after the first 5 to 8 hours of operation. Thereafter, change oil filter every 50 to 100 hours of operation.

  • Page 34: Vacuum Pump

    SECTION THREE – SERVICE AND MAINTENANCE VACUUM PUMP NOTE: Refer to the provided Vacuum Pump Operation and Service Manual for specific instructions. Lubrication: Dri-Eaz requires that you use only AEON PD-XD Synthetic vacuum pump Lubricant in both sides of the vacuum pump for all operating temperatures. AEON PD-XD is formulated specifically for positive displacement vacuum pump service to provide maximum vacuum pump protection at any temperature.

  • Page 35: Vacuum Inlet Filter

    SECTION THREE – SERVICE AND MAINTENANCE VACUUM INLET FILTER The vacuum inlet filter in the recovery tank should be inspected and cleaned daily. When removing the vacuum inlet filter, grip the plastic hexagon section of the filter. Grasping filter by the screen will damage or destroy the filter.

  • Page 36: Drive Belts, Pulleys And Hubs

    SECTION THREE – SERVICE AND MAINTENANCE DRIVE BELTS, PULLEYS AND HUBS Check pulley set screws and hub screws after the first 25 hours of operation and again at 100 hours. Re- torque these screws with a torque wrench. Follow the torque values on the following table. Check pulley set screws and hub screws every 500 hours thereafter.

  • Page 37: General Service Adjustments

    SECTION THREE – SERVICE AND MAINTENANCE GENERAL SERVICE ADJUSTMENTS DO NOT attempt to service this unit while it is running. High speed parts as well as high temperature components may result in severe injury, severed limbs, or fatality. VACUUM RELIEF VALVE With the unit running at high speed, block off the airflow at the vacuum inlet port and read the vacuum gauge.

  • Page 38: Troubleshooting

    SECTION THREE – SERVICE AND MAINTENANCE TROUBLESHOOTING DO NOT attempt to service this unit while it is running. High-speed parts as well as high temperature components may result in severe injury, severed limbs or fatality. This section of the operator’s manual describes how to look for and repair malfunctions, which may occur.

  • Page 39: Engine

    SECTION THREE – SERVICE AND MAINTENANCE ENGINE TROUBLESHOOTING ENGINE WILL NOT START (STARTER DOES NOT TURN OVER) PROBABLE CAUSE SOLUTION Main circuit breaker on the control panel has After inspecting the unit to determine the cause of the tripped been tripped. breaker, press the reset button.

  • Page 40: Vacuum Pump

    SECTION THREE – SERVICE AND MAINTENANCE VACUUM PUMP TROUBLESHOOTING LOSS OF VACUUM (while cleaning, engine RPM is normal but vacuum is lower than expected) PROBABLE CAUSE SOLUTION Vacuum gauge is giving an improper reading. Examine the tubing between the vacuum relief valve and the vacuum gauge and remove any blockage.

  • Page 41: Section Four: Parts And Accessories

    SECTION FOUR – PARTS AND ACCESSORIES SECTION FOUR: PARTS AND ACCESSORIES ILLUSTRATED PARTS LISTING CONSOLE ASSEMBLY ....................38 RECOVERY TANK ...................... 41 FRAME AND ENCLOSURES ..................42 INSTRUMENT PANEL ....................43 ENGINE ........................45 VACUUM PUMP ....................... 47 WASTE PUMP ASSEMBLY ..................49 BELT GUARD BLOWER ....................
  • Page 42 SECTION FOUR – PARTS AND ACCESSORIES 70-300HVE, CONSOLE, DRI-EAZ HVE-LL (FIG. 1 OF 2) 49-166 Rev D Dri-Eaz HVE Large Loss Page | 38...
  • Page 43 SECTION FOUR – PARTS AND ACCESSORIES 70-300HVE, CONSOLE, DRI-EAZ HVE-LL (FIG. 2 OF 2) 49-166 Rev D Dri-Eaz HVE Large Loss Page | 39...
  • Page 44 SECTION FOUR – PARTS AND ACCESSORIES 70-300HVE, CONSOLE, DRI-EAZ HVE-LL – BOM TABLE 49-166 Rev D Dri-Eaz HVE Large Loss Page | 40...
  • Page 45 SECTION FOUR – PARTS AND ACCESSORIES 69-798, ASSEMBLY, RECOVERY TANK 49-166 Rev D Dri-Eaz HVE Large Loss Page | 41...
  • Page 46 SECTION FOUR – PARTS AND ACCESSORIES 69-646, ASSEMBLY, FRAME AND ENCLOSURES 49-166 Rev D Dri-Eaz HVE Large Loss Page | 42...
  • Page 47 SECTION FOUR – PARTS AND ACCESSORIES 69-796, ASSEMBLY, INSTRUMENT PANEL 49-166 Rev D Dri-Eaz HVE Large Loss Page | 43...
  • Page 48 SECTION FOUR – PARTS AND ACCESSORIES 69-796, ASSEMBLY, INSTRUMENT PANEL – BOM TABLE 49-166 Rev D Dri-Eaz HVE Large Loss Page | 44...
  • Page 49 SECTION FOUR – PARTS AND ACCESSORIES 69-797, ASSEMBLY, ENGINE 49-166 Rev D Dri-Eaz HVE Large Loss Page | 45...
  • Page 50 SECTION FOUR – PARTS AND ACCESSORIES 69-797, ASSEMBLY, ENGINE – BOM TABLE 49-166 Rev D Dri-Eaz HVE Large Loss Page | 46...
  • Page 51 SECTION FOUR – PARTS AND ACCESSORIES 69-804, ASSEMBLY, VACUUM PUMP 49-166 Rev D Dri-Eaz HVE Large Loss Page | 47...
  • Page 52 SECTION FOUR – PARTS AND ACCESSORIES 69-804, ASSEMBLY, VACUUM PUMP – BOM TABLE 49-166 Rev D Dri-Eaz HVE Large Loss Page | 48...
  • Page 53 SECTION FOUR – PARTS AND ACCESSORIES 69-801, ASSEMBLY, WASTE PUMP OUT 49-166 Rev D Dri-Eaz HVE Large Loss Page | 49...
  • Page 54 SECTION FOUR – PARTS AND ACCESSORIES 69-184, ASSEMBLY, BELT GUARD BLOWER 49-166 Rev D Dri-Eaz HVE Large Loss Page | 50...
  • Page 55 SECTION FOUR – PARTS AND ACCESSORIES 69-714-026, ASSEMBLY, PREFILTER BOX 49-166 Rev D Dri-Eaz HVE Large Loss Page | 51...
  • Page 56 SECTION FOUR – PARTS AND ACCESSORIES 68-408, KIT, EXTENDED FUEL LINE 49-166 Rev D Dri-Eaz HVE Large Loss Page | 52...
  • Page 57 SECTION FOUR – PARTS AND ACCESSORIES KIT COMPONENTS 49-166 Rev D Dri-Eaz HVE Large Loss Page | 53...
  • Page 58 SECTION FOUR – PARTS AND ACCESSORIES KIT COMPONENTS – BOM TABLE 49-166 Rev D Dri-Eaz HVE Large Loss Page | 54...
  • Page 59 SECTION FOUR – PARTS AND ACCESSORIES DECALS 44-066, WARNING, ELECTRICAL 44-067, WARNING, READ 44-085, WARNING, ROTATING SHOCK MANUAL MACHINERY 44-084, CAUTION, HOT SURFACE 44-082, DANGER, ROTATING MACHINERY DECAL, PRODUCT HVE-LL 49-166 Rev D Dri-Eaz HVE Large Loss Page | 55...

  • Page 60: Electrical Diagram

    SECTION FOUR – PARTS AND ACCESSORIES ELECTRICAL DIAGRAM 49-166 Rev D Dri-Eaz HVE Large Loss Page | 56...

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