SIP 06434 Instructions For Use And Maintenance Manual

Heat induction tool

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Heat Induction Tool
06434
Instructions for use and
Maintenance

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Summary of Contents for SIP 06434

  • Page 1 Heat Induction Tool 06434 Instructions for use and Maintenance...
  • Page 2: Table Of Contents

    1 Table of contents TABLE OF CONTENTS INTRODUCTION TECHNICAL DATA SAFETY INSTRUCTIONS General safety rules Safety rules for personal protection Electrical safety rules Fire safety rules Safety rules for using the device COMPONENTS Detachable coils Flat coil Customized fixed coil Flexible coil Focus coil DEVICE INDICATORS...
  • Page 3: Introduction

    Bystanders and animals should be kept safely away when operating with the device, even when cooling the heated material. Avoid working in the rain, water and moist environments. Keep work area well ventilated and dry, clean and well lit. When working with the 06434 always have a fully functional fire extinguisher within reach.
  • Page 4: Safety Rules For Personal Protection

    Persons with pacemakers or other metal or electronic surgical implants must not operate with the 06434 and must keep a safe distance of at least 1m from the device. When working with 06434 do not wear any metal objects such as jewelry, rings, watches, necklaces, identification tags, belt buckles, piercing and even clothing with metal parts such as metal rivets, buttons and zippers, etc.
  • Page 5: Fire Safety Rules

    4.5 Safety rules for using the device Do not leave 06434 uncontrolled when it is started. Always use the main switch to turn 06434 off if it is not used for heating! Make sure that the power supply unit and the handle has an adequate supply of air for cooling. Make sure the vents are clean and free of dust and dirt not to impede the flow of cooling air.
  • Page 6: Components

    Use only one extension cord – do not connect two or more extension cords. Do not use any other extension cords than those mentioned above. Unpack the extension cords - tightly packed extension cords may overheat and cause fire. GENERATORS: When using the device with an alternate source of power –...
  • Page 7: Use

    6 Use Before usage of the device, check the incoming cable, handle and the handle cable to assure that they are not damaged. 1. Disconnect the device from the electric network and loosen the screws on the handle. 2. Insert the working coil into the holes in the clamping holder of the coils (handle, 2) and tighten the locking screws on the sides.
  • Page 8 SIDE ATTACHABLE COILS The standard supplied diameters of the side attachable coils are 15-45mm Application of the standard attachable front and side coils for the heating of nuts, couplings, gaskets, hinges, exhaust mains, screws etc. which are accessible so as to allow the attaching of the coil. NOTE: The service life of the coils can be increased by cleaning rust, paint, oil etc.
  • Page 9: Flat Coil

    TIP! For loosening nuts, screws etc., it is not necessary to heat the material until it is red hot. Heat the nut for 2 seconds and try to loosen it using a wrench. If it is not possible, heat again for 2 seconds and then try loosening using the wrench again.
  • Page 10: Customized Fixed Coil

    6.3 Customized fixed coil User shaped solid coils can be shaped and adapted directly by the user according to requirements of the individual application. They can be used for the same purposes as attachable coils. 6.4 Flexible coil The flexible coil is used for the loosening of axle fitments, stiffened sensors, ball joints etc. and in applications where is not possible to use attachable coils.
  • Page 11: Focus Coil

    - Error 8 Possible problems and troubleshooting 1. 06434 is designed and constructed so that when an overload occurs, there is a temporary turning off, which is indicated by the flashing of the LED on the front panel. 2. The induction coils do not have any thermal protection and thus they are not protected against overload.
  • Page 12: Storage And Maintenance

    Use freely available non-volatile cleaning agents for grease, oil and dirt that is difficult to remove. Before the first reuse of 06434 allow all components to air dry. Do not immerse any part of the device in water or other liquids. Do not spray and wash the device down with water spray.
  • Page 13: Warranty Service

    2. Content of the guarantee is responsible for the delivery of machines at the time of delivery, and the warranty period will have the characteristics laid down by mandatory specifications and standards. 3. Responsibility for defects that occur after the machine sold under warranty, consists in the obligation of free defect removal machine supplier, or service organization authorized by the machine.
  • Page 14: Consumable Spare Parts

    13 Consumable spare parts Description Part Ref. DHI-FLEXI800-Flexi coil 800mm 00520 DHI-IND415 Induction coil straight /15/220mm/M6 00521 DHI-IND419 Induction coil straight /19/220mm/M8 00522 DHI-IND420 Induction coil straight /20/220mm/M8 00523 DHI-IND423 Induction coil straight/23/220mm/M10 00524 DHI-IND426 Induction coil straight /26/220mm/M12 00525 DHI-IND432 Induction coil straight/32/220mm/M16 00526 DHI-IND438 Induction coil straight /38/220mm/M20...
  • Page 15: Consumable Spare Parts

    13 Consumable spare parts Name Part Ref. Coil DHI-coil Clamping bolts DHI-bolts Holder of induction coil – handle DHI-handle Cable DHI-cable Strap DHI-strap Side cover DHI-side cover 14 Electrotechnical scheme...
  • Page 16: Meaning Of Used Symbols

    15 Meaning of Used Symbols The equipment must not be used by person with pacemakers or any other metal or electronic implants. The equipment may only be used by trained person. Risk of explosion. Risk of fire. Caution, intense magnetic field! Caution, source of intensive heat! Read the operation manual before starting the equipment.
  • Page 17: Possible Defects And Remedy Of Defects

    The material to Yellow LED located on the Let 06434 cool down; while it must be be heated is front panel is flashing. The controlled by the operator. not heated up...
  • Page 18: Declaration Of Conformity

    Red LED located on the front Send 06434 to an authorized service centre. panel is lighting. Failure of the equipment. 17 Declaration of Conformity Producer: SERENCO UK Ltd, NN6 0BN Declare that the product: Induction heater 06434 Is determined for the industrial use: 17/2003 Sb.

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