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Opop Biopel Ash Removal Series Installation Manual

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Ash removal
Instalation manual
Biopel ash removal is device used for ash trry cleaning. You can extend boiler
cleaning time by using this device properly. Cleaning itself is easier because of
external container which is easy to clean and attach back on the boiler.
There are 3 types of as removal devices considering Biopel boiler size. Ash
removal 10/15, 20/30 or 40.
Read all instructions below carefully to instal and use this device without any
problems.

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Summary of Contents for Opop Biopel Ash Removal Series

  • Page 1 Ash removal Instalation manual Biopel ash removal is device used for ash trry cleaning. You can extend boiler cleaning time by using this device properly. Cleaning itself is easier because of external container which is easy to clean and attach back on the boiler. There are 3 types of as removal devices considering Biopel boiler size.
  • Page 2 INDEX PACKAGING ......................3 ASSEMBLY ........................ 4 WARRANTY CONDITIONS ..................7...
  • Page 3 Biopel line – Ash removal instalation manual 1 PACKAGING In the packaging of ash removal you can find parts included in the list below.  Ash container with top lid  Ash door  Second ash door lock (first is on the boiler body, assembled in the factory) ...
  • Page 4 Biopel line – Ash removal instalation manual 2 ASSEMBLY Follow all steps below to instal ash removal properly.  Remove boiler ash doors. Remove pin and rod which holds doors on the place. Remove standard ash tray from the boiler as well. ...
  • Page 5 Biopel line – Ash removal instalation manual  Attach motor on the back side of the screw with metal holder. Tighten it with small black bolt. Than connect metal holder on the back side of the boiler body by using 2 screws. ...
  • Page 6 Biopel line – Ash removal instalation manual  Attach ash container on the ash doors. Make sure that auger is properly positioned inside the ash container.  Connect power supply cable to the socket on the back side of the boiler and to the connection boart to the output called Dashing.
  • Page 7 Biopel line – Ash removal instalation manual 3 WARRANTY CONDITIONS Ash removal: OPOP spol. s r.o., Valašské Meziříčí, Czech republic Manufacturer: Tel.: fax.: 00420 571 675 589, 00420 571 611 225 Warranty conditions: This warranty certificate includes a certificate of quality and completeness. The manufacturer certifies that the product is inspected and meets its design specifications and EN 303-5.
  • Page 8 Biopel line – Ash removal instalation manual OPOP, spol. s r. o. Zašovská 750 757 01 Valašské Meziříčí Bank details: Komerční banka a.s., account no.:1608851/0100 Reg. no.: 47674105, VAT no.: CZ 47674105 Phone: Sales Dept: 571 675 589, Secretariat: 571 611 250, Production: 571 675 405 Sourcing: 571 675 114, Finance: 571 675 472 Fax.
  • Page 9 Kompressor burner cleaning 10-200 Installation manual Compressor cleaning is additional device which can be implemented into the Biopel burners and boilers. You can use it for cleaning of burner’s grate as well as for exchanger cleaning. This manual is for compressor cleaning assembly in to the burner from 10 to 200kW.

  • Page 10: Table Of Contents

    INDEX COMPRESSOR BURNER CLEANING 10 – 200KW .......... 3 ......................3 ACKAGING ......................3 SSEMBLY SETUP ......................... 6 WARRANTY CONDITIONS ..................7...

  • Page 11: Compressor Burner Cleaning 10 - 200Kw

    Biopel line – Compressor burner cleaning 10 – 200 kW 1 COMPRESSOR BURNER CLEANING 10 – 200KW You can use compressor kit for all Biopel burner from 10 to 200 kW. Assembly is the same so follow all instructions below. 1.1 Packaging In the packaging of compressor kit you can find parts included in the list below.
  • Page 12 Biopel line – Compressor burner cleaning 10 – 200 kW  Connect solenoid valve with fitting reduction ½“ x ¼“  Connect fitting reduction ½“ x ¼“ with fitting socket ¼“  Connect angled connector with two or four outlets ...
  • Page 13 Biopel line – Compressor burner cleaning 10 – 200 kW  Attach all angled connector straight on the burner pipe outlets. Cut PVC hose small into the sizes you need and attach them on all angled connctors straight.  Connect other side of PVC hoses small to the angled connector with two outlets for small burners.

  • Page 14: Setup

    Biopel line – Compressor burner cleaning 10 – 200 kW 2 SETUP You need to select operational times in v8 control unit. To do so follow instructions below. Installer settings, Compressor: Cleaning periodInterval čištění = 2min Opening time = 2s Cycle time = 30s Interval time = 1 to 15h Check also Operation control function in Service menu.

  • Page 15: Warranty Conditions

    Biopel line – Compressor burner cleaning 10 – 200 kW 3 WARRANTY CONDITIONS Compressor kit 10-200: OPOP spol. s r.o., Valašské Meziříčí, Czech republic Manufacturer: Tel.: fax.: 00420 571 675 589, 00420 571 611 225 Warranty conditions: This warranty certificate includes a certificate of quality and completeness. The manufacturer certifies that the product is inspected and meets its design specifications and EN 303-5.
  • Page 16 Biopel line – Compressor burner cleaning 10 – 200 kW OPOP, spol. s r. o. Zašovská 750 757 01 Valašské Meziříčí Bank details: Komerční banka a.s., account no.:1608851/0100 Reg. no.: 47674105, VAT no.: CZ 47674105 Phone: Sales Dept: 571 675 589, Secretariat: 571 611 250, Production: 571 675 405 Sourcing: 571 675 114, Finance: 571 675 472 Fax.
  • Page 17 Ethernet module User manual Ethernet module is a device that allows remote control of boiler operation via the Internet or local network. User controls by your home computer states of the installation of the boiler and work of each unit is displayed in animated form on the screen.
  • Page 18 INDEX CONNECTION ......................3 LAN ................3 ODUL CONNECTION VIA ............3 ODUL CONNECTION VIA EXTERNAL PAGE ................4 ETTING SECURITY PROTECTION ................4 ANUAL ADJUSTMENT MODULE 1.4.1 Downloading data ..................4 1.4.2 Configuring control unit v8 ................. 4...
  • Page 19  Logging into the module from external sites, perform through typing in the address in the browser window: http://www.opop.cz/en-index.php  Confirm and after a short time shows the initial window in which it is necessary to enter the previously set...
  • Page 20 Biopel line – Ethernet module  After a short time, the screen module appears. 1.3 Setting security protection  If you want to change the user name and password for access to the module, then it is necessary to enter the Settings tab which is on the top right corner of modul’s online page.
  • Page 21 Biopel line – Ethernet module  IP address sets as unique for the network by changing the numbers IP addresses in any other example 192.168.1.200. If necessary, there is a possibility to check whether the IP address is already occupied, using the inscription into cmd.exe command ping 192.168.1.200.
  • Page 22 Biopel line – Ethernet module OPOP, spol. s r. o. Zašovská 750 757 01 Valašské Meziříčí Bank details: Komerční banka a.s., account no.:1608851/0100 Reg. no.: 47674105, VAT no.: CZ 47674105 Phone: Sales Dept: 571 675 589, Secretariat: 571 611 250, Production: 571 675 405 Sourcing: 571 675 114, Finance: 571 675 472 Fax.
  • Page 23 Exchanger cleaning Instalation manual Device for automatic exchanger cleaning can be mounted on Biopel 10 – 40. This device moves with turbulators which are installed inside heat exchanger. There are 2 sizes of exchanger cleaning. On eis for Biopel 10/15 and second is for Biopel 20/30.
  • Page 24 INDEX PACKAGE CONTENT ....................3 ASSEMBLY ........................ 4 WARRANTY CONDITIONS ..................6...
  • Page 25 Biopel line – Exchanger cleaning instalation manual 1 PACKAGE CONTENT 1. Cleaning mechanism – left side 2. Motor mounting – right side 3. Cover 4. Socket 230V 5. Pin 6. 230V cable...
  • Page 26 Choose from which side should be exchanhger cleaning installed. Motor and all mounting parts are assembled in the OPOP factory to be mounted on the left side. If you want to use exchanger cleaning on the right side, than you have to disassemble it and assemble it again with Motor mounting –...
  • Page 27 Biopel line – Exchanger cleaning instalation manual  Use 2 screws for cover connection as shown on the picture below.  Full assemble shuld look like this:  Place cover on the side of the boiler and connect 230V cable in to the socket. ...
  • Page 28 Biopel line – Exchanger cleaning instalation manual 3 WARRANTY CONDITIONS Exchanger cleaning installation manual OPOP spol. s r.o., Valašské Meziříčí, Czech republic Manufacturer: Tel.: fax.: 00420 571 675 589, 00420 571 611 225 Warranty conditions: This warranty certificate includes a certificate of quality and completeness. The manufacturer certifies that the product is inspected and meets its design specifications and EN 303-5.
  • Page 29 Biopel line – Exchanger cleaning instalation manual OPOP, spol. s r. o. Zašovská 750 757 01 Valašské Meziříčí Bank details: Komerční banka a.s., account no.:1608851/0100 Reg. no.: 47674105, VAT no.: CZ 47674105 Phone: Sales Dept: 571 675 589, Secretariat: 571 611 250, Production: 571 675 405 Sourcing: 571 675 114, Finance: 571 675 472 Fax.
  • Page 30 CS-65 GSM modul User manual GSM modul is a device cooperating with the controllers of OPOP company, allowing to remotely control the condition of the boiler operation with the use of a cell phone. User is notified with an sms message on every boiler control unit alarm.
  • Page 31 INDEX DESCRIPTION ......................3 MENU DESCRIPTION ....................4 SIM CARD ........................5 COLLECTING DATA FROM THE CONTROLLER ..........6 DATA COLLECTION AND SETTINGS ..............7 ....................7 IN AUTHORISATION ..........7 CTIVATION DEACTIVATION OF ALERT NOTICES ....................8 PERATION MODE TECHNICAL DATA ....................
  • Page 32 Biopel line – CS-65 GSM modul user manual 1 DESCRIPTION 1. Menu screen 2. Antenna GSM 3. PLUS fitting 4. MINUS fitting 5. Entering the MENU, confirming the settings 6. EXIT, cancelling the settings 7. Voltage output, Imput contact cennectors, Two sensor connectors 8.
  • Page 33 Biopel line – CS-65 GSM modul user manual 2 MENU DESCRIPTION MENU Canging the SIM card Insert the SIM card GSM settings Telephone number SIM card PIN 1<<<<< 2<<<<< < < Notification Activated Authorisation PIN Time of next alert Notif. No supply Yes/No Yes/No 1/300 min, 0-off...
  • Page 34 Biopel line – CS-65 GSM modul user manual 3 SIM CARD GSM modul will not operate without a correctly inserted and configured SIM card. In the case when the module detects no sim card, it will switch to standby mode, waiting for a card to be inserted. The SIM card may be inserted ONLY at the time when the controler screen displays the text: Insert a card Press the button...
  • Page 35 Biopel line – CS-65 GSM modul user manual 4 COLLECTING DATA FROM THE CONTROLLER Modul has to be connected to RS output which is located on the Connection board of Biopel boiler. After connecting the modul by communication cable you have to activate it in controller installer menu. Go to the menu of control unit v8, select Plumber settings, GSM module and than Activated.
  • Page 36 Biopel line – CS-65 GSM modul user manual 5 DATA COLLECTION AND SETTINGS 5.1 Pin authorisation User can at any time change the authorisation pin by sending an sms message to the module phone number in the format: Current pin authorisation space pin space new pin authorisation 1234...
  • Page 37 Biopel line – CS-65 GSM modul user manual 5.3 Operation mode User has the possibility of selecting the type of incoming information messages. In the menu: Operation mode After selecting the option: Independently Incomming sms information messages will contain only the data from active contact and temperature sensors.
  • Page 38 Biopel line – CS-65 GSM modul user manual 6 TECHNICAL DATA Power supply 9V / DC Power consumption 5 – 50°C Ambient temperature -10 to 85°C Scope of alert temperature settings 1°C Messurement error Communication cable lenght Modul is equipped with a Li-ion battery. It is accepted to replace the battery only with the one which meets the below specification.
  • Page 39 Biopel line – CS-65 GSM modul user manual 7 WARRANTY CONDITIONS GSM modul CS-65 for Biopel control unit v8 OPOP spol. s r.o., Valašské Meziříčí, Czech republic Manufacturer: Tel.: fax.: 00420 571 675 589, 00420 571 611 225 Warranty conditions: This warranty certificate includes a certificate of quality and completeness.
  • Page 40 Biopel line – CS-65 GSM modul user manual OPOP, spol. s r. o. Zašovská 750 757 01 Valašské Meziříčí Bank details: Komerční banka a.s., account no.:1608851/0100 Reg. no.: 47674105, VAT no.: CZ 47674105 Phone: Sales Dept: 571 675 589, Secretariat: 571 611 250, Production: 571 675 405 Sourcing: 571 675 114, Finance: 571 675 472 Fax.
  • Page 41 RT10 room regulator User manual The RT10 universal room thermostat is designed to control and monitor room temperatures and temperatures in central heating and hot water systems. Additionally, the device can run a weekly heating program and be operated with four mixing valves (using aditional device). The device features an alarm clock, many useful settings and a parental lock to protect against unwanted changes to settings.
  • Page 42 INDEX PRINCIPLE OF OPERATION ................. 3 ....................6 HERMOSTAT MENU ............6 ESCRIBTION OF CONTROLLER FUNCTIONS 1.2.1 Time ....................... 6 1.2.2 Safety devices ....................8 1.2.3 Screen ......................8 1.2.4 Weekly control ..................... 9 1.2.5 Furnance control ..................10 1.2.6 Language selection ...................
  • Page 43 Biopel line – RT10 room regulator 1 PRINCIPLE OF OPERATION *View active only when connected to a mixing valve. **View active only if the room thermostat receives this data from the furnace controller. The above screen view is the default view for the RT10 controller under its factory settings. You can change it to Panels screen: The view can be changed with the arrow buttons in the right or left parameters panel.
  • Page 44 Biopel line – RT10 room regulator Note: Any changes in temperature set-points, time or other settings on the room thermostat or the furnace controller will cause the new settings to appear on both devices. Parameters panels: View showing the current and set temperature inside the room - when you press this panel you can change the room set temperature.
  • Page 45 Biopel line – RT10 room regulator View showing the current and set temperatures of valves 1, 2, 3 and 4- when you press this panel you can change valve set temperatures. View showing the level of fuel in the furnace (view active only when the thermostat receives such information from the furnace controller).
  • Page 46 Biopel line – RT10 room regulator Operation mode view - shows the active pump operation mode (view active only when a pellet furnace is used) – by pressing this panel you can change the pump operation mode. You can select any of the following pump operation modes: home heating, water heater priority, pumps in parallel, summer mode with heating up and summer mode without heating up.
  • Page 47 Biopel line – RT10 room regulator You can use this function to set the current day for the thermostat. Setting the alarm clock: You can use this function to enter settings for the alarm clock. You can set the alarm clock to go off only on selected days of the week (active on selected days) or set it to go off once.
  • Page 48 Biopel line – RT10 room regulator 1.2.2 Safety devices After pressing the Security icon in the main menu a panel will be displayed that can be used to change your parental lock settings. When you press the Auto-lock icon a panel will be shown that can be used to enable or disable the lock.
  • Page 49 Biopel line – RT10 room regulator Screen view - When you press the Screen view icon you can adjust settings that will allow you to hange the appearance of the main screen. The default setting is the installation screen, but you can also set it to show the panel screen.
  • Page 50 Biopel line – RT10 room regulator For each day of the week daily temperature deviations can be programmed with optimal values for the household members (deviation from room temperature set-point). For each day of the week you can enter any deviation with an accuracy of one hour from the main temperature set-point within a 24 hour day and night cycle.
  • Page 51 Biopel line – RT10 room regulator ➢ Set temperature - press this icon to change the value of your required furnace temperature (you can also do this by clicking on the parameters view from the start screen). ➢ Lighting up – press this icon to start the process of firing up the furnace. ➢...
  • Page 52 Biopel line – RT10 room regulator ▪ Mode selection: After selecting the Only working hours option the furnace will be switched on and off as scheduled by you. If you select the Hours operation and temperature in room mode the furnace will be turned on depending on the actual temperature inside the room and as per the daily operation schedule of the furnace.
  • Page 53 Biopel line – RT10 room regulator After pressing this icon a panel will be displayed where you can set a threshold temperature for the room - if the temperature in the room drops below this set-point value the furnace will be turned on irrespective of your time schedule settings.
  • Page 54 Biopel line – RT10 room regulator The item room temperature hysteresis allows for a tolerance for pre-set temperatures to be introduced to prevent unwanted oscillations in the event of minimal temperature fluctuations (between 0.2 and 4°C) with an accuracy of 0.1°C. For example, when your temperature set-point is 23°C and the hysteresis value is set to 1°C the room thermostat will start to indicate room underheating after the temperature in the room drops to 22°C.
  • Page 55 Biopel line – RT10 room regulator 2 ALARMS AND TECH SPECIFICATION The RT10 room temperature thermostat will indicate all alarms going off in the main controller of the central heating furnace. When an alarm is activated the room thermostat will sound a beep and the display will show the same message as that on the furnace controller.
  • Page 56 Biopel line – RT10 room regulator 3 ASSEMBLY The RT10 room thermostat is connected to the host controller (mounted on the CH furnace) with a four-wire communication cable and the room thermostat power supply unit. The cable connections of both devices are shown in the diagram below. Sequence of wires for connecting room unit: WH - white BR –...
  • Page 57 Biopel line – RT10 room regulator 4 WARRANTY CONDITIONS RT10 room regulator for Biopel control unit v8 OPOP spol. s r.o., Valašské Meziříčí, Czech republic Manufacturer: Tel.: fax.: 00420 571 675 589, 00420 571 611 225 Warranty conditions: This warranty certificate includes a certificate of quality and completeness. The manufacturer certifies that the product is inspected and meets its design specifications and EN 303-5.
  • Page 58 Biopel line – RT10 room regulator OPOP, spol. s r. o. Zašovská 750 757 01 Valašské Meziříčí Bank details: Komerční banka a.s., account no.:1608851/0100 Reg. no.: 47674105, VAT no.: CZ 47674105 Phone: Sales Dept: 571 675 589, Secretariat: 571 611 250, Production: 571 675 405 Sourcing: 571 675 114, Finance: 571 675 472 Fax.
  • Page 59 Biopel wirelles modul CS260 for RT10 Instalation manual You can use our room thermostat RT10 wirelessly with combination of CS260 modul. Folow these simple steps to connect this modul correctly.
  • Page 60 Connect ST260v2 into the power supply and with use of RJ45 ethernet cable connect this device into the RT10 romm regulator as well. Connect ST260v1 in to the RJ45 socket which is located on the side of connection board. Activate RT10 room regulator in Installer settings, Room thermostat, OPOP regulator.
  • Page 61 WARRANTY CONDITIONS Wirelles modul CS260 for RT10: OPOP spol. s r.o., Valašské Meziříčí, Czech republic Manufacturer: Tel.: fax.: 00420 571 675 589, 00420 571 611 225 Warranty conditions: This warranty certificate includes a certificate of quality and completeness. The manufacturer certifies that the product is inspected and meets its design specifications and EN 303-5.
  • Page 62 OPOP, spol. s r. o. Zašovská 750 757 01 Valašské Meziříčí Bank details: Komerční banka a.s., account no.:1608851/0100 Reg. no.: 47674105, VAT no.: CZ 47674105 Phone: Sales Dept: 571 675 589, Secretariat: 571 611 250, Production: 571 675 405 Sourcing: 571 675 114, Finance: 571 675 472...

This manual is also suitable for:

Biopel ash removal 10/15Biopel ash removal 20/30Biopel ash removal 40