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SlurryKat BAK-PAK 600m Operation And Maintenance Manual

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Operation and Maintenance
Manual
BAK-PAK
Models 600m, 1000m and 1200m

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Summary of Contents for SlurryKat BAK-PAK 600m

  • Page 1 Operation and Maintenance Manual BAK-PAK Models 600m, 1000m and 1200m...
  • Page 2 BAK-PAK Foreword Dear user, We would like to thank you for choosing SLURRYKAT equipment. This product possesses a high level of technical reliability and will allow you to benefit from SLURRYKAT’s vast experience in slurry spreading. The aim of the manual is to help you use efficiently, correctly operate and service your machine.

  • Page 3: Table Of Contents

    Operation and Maintenance Manual – BAK-PAK Contents Foreword Contents General description Technical Specification Intended use General Safety Regulations Machine Markings Machine Marking Positions Instructions for use Pre use checks Attaching the BAK-PAK Reeling up hose Unreeling hose Detaching the BAK-PAK Cleaning Disposing of the machine Repairs...

  • Page 4: General Description

    BAK-PAK General Description The Slurrykat BAK-PAK system offers a very compact system capable of reeling up between 600m and 1200m of lay flat hose. The BAK-PAK is designed to be attached using the quick release a-frame on the back of a dribble bar, single or double jet spreader and 3-point linkage a-frame.
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  • Page 8: Technical Specification

    • Exceptionally strong but lightweight construction. • Double rear hose rollers as standard. • Can be used with any SlurryKat splash plate or dribble bar. • 4-6 Split section reels. (Depending on model) • High powered hydraulic motor. (c/w Pump Protection) •...

  • Page 9: Intended Use

    Operation and Maintenance Manual – BAK-PAK Intended Use THE BAK-PAK is designed SOLELY for use in customary agricultural applications i.e ‘intended use’. If this machine is used in any other way, it is considered as contrary to the intended use. Therefore, the manufacturer accepts no liability for damage or injury resulting from this misuse, and these risks must be borne solely with the user.

  • Page 10: General Safety Regulations

    Operation and Maintenance Manual – BAK-PAK General Safety Regulations Make sure all regulations concerning Work Safety and Highway Code are respected, before you begin to use this equipment. • Apart from the regulations specified in this manual, you should also abide by the safety regulations and accident prevention legislations.
  • Page 11 Operation and Maintenance Manual – BAK-PAK • Speed and driving behaviour should be adapted to suit the type of terrain. Avoid sudden changes of direction. Do not exceed the recommended speed limit by the manufacture of the machine. • Always operate the machine at rated speed, provide sufficient weight to stabilize the tractor when operating on hilly land or other adverse conditions.

  • Page 12: Machine Markings

    Operation and Maintenance Manual – BAK-PAK Machine Markings At several important places of this machine safety signs are affixed intended to signify potential danger. The hazard is identified by a yellow warning sticker. Pictures of the warning symbols you will expect to see are placed below with a brief description.
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  • Page 14: Instructions For Use

    Operation and Maintenance Manual – BAK-PAK Instructions for Use Storage Position - The BAK-PAK must be stored in the position shown in (Fig 1.1). It should be set on a firm level surface Fig 1.1 - BAK-PAK Storage Position Checking the BAK-PAK before attaching and using- 1.

  • Page 15: Attaching The Bak-Pak

    Operation and Maintenance Manual – BAK-PAK Attaching the BAK-PAK 1. Reverse the tractor up to the implement and stop at least 1m from it. 2. At this point turn off the tractor and engage the hand brake / park brake, ensure the keys are removed. 3.

  • Page 16: Reeling Up Hose

    Operation and Maintenance Manual – BAK-PAK Start Up- Before putting the machine to use, make sure the machine and all its components are stable and brought to a standstill. Please make sure that you have followed all the safety regulations as indicated in the first part of this manual. Operating the BAK-PAK –...
  • Page 17 Operation and Maintenance Manual – BAK-PAK between the tractor and Reeler unless the tractor is switched off and the keys are removed. A minimum 50m safe distance should be kept at all times (Fig 4.1). Fig 4.1 - Correct and Incorrect distance from the machine whilst in operation...

  • Page 18: Unreeling Hose

    Operation and Maintenance Manual – BAK-PAK Unreeling of hose When unreeling the hose from the reeler it is best to put the tractor hydraulics into FLOAT mode. This enables the hose to unwind freely to suit the forward speed of the tractor and avoids any unnecessary damage to the hydraulic motor on the reel.

  • Page 19: Detaching The Bak-Pak

    Operation and Maintenance Manual – BAK-PAK Detaching the BAK-PAK reel. 1. Find a flat level area where the reel can be dismounted safely. 2. Disconnect the two reel motor hydraulic feed hoses. 3. Disconnect the lighting socket. Securing pins Securing pins Fig 6.1 - Location of Securing Pins on BAK-PAK 4.

  • Page 20: Cleaning

    Operation and Maintenance Manual – BAK-PAK Cleaning Clean the BAK-PAK as soon as possible after the spreading operation. This will make removal of the slurry deposits on the machine easier and increase the life of the BAK-PAK. The BAK-PAK should be removed from the tractor and set down in the storage position for this procedure.

  • Page 21: Repairs

    Operation and Maintenance Manual – BAK-PAK Repairs Any repairs to the machine must only be carried out by a TRAINED COPETENT ENGINEER. Maintenance • Before attempting any maintenance or servicing, or when trying to locate the cause of a fault, the drive shaft must be declutched, the engine switched off and the key removed from the ignition.
  • Page 22 Operation and Maintenance Manual – BAK-PAK • Before storing away, thoroughly wash the machine removing all traces of slurry. • Great care must be taken when washing with high pressure hoses, do not hold the water jet close to the paint work. •...

  • Page 23: Grease Points

    Operation and Maintenance Manual – BAK-PAK Grease Points - Grease points are located at all hinge points, bearings and hydraulic rams as indicated below Fig 6.1 – Grease points.

  • Page 24: Replacing Drive Chain

    Operation and Maintenance Manual – BAK-PAK Replacing Drive Chain 1. Firstly turn the oil flow of on the tractor, turn off the tractor when safe to do so, ensure the park brake or handbrake is applied and remove the keys before getting out of the tractor.

  • Page 25: Hydraulic System

    Operation and Maintenance Manual – BAK-PAK Hydraulic System Fig 9.1 – Damaged Hydraulic Components Danger! Risk of serious injury and death The hydraulic circuit is under high pressure. Fluids may penetrate the skin or eyes and cause serious injury or even death if not treated immediately by a medical professional.

  • Page 26: Trouble Shooting

    Operation and Maintenance Manual – BAK-PAK Trouble-Shooting Malfunction Possible Cause Action to be taken Hydraulic supply incorrectly Check hose connectors at the tractor Reel fails to operate connected to tractor. are connected correctly Insufficient oil in tractor hydraulic Check oil level on tractor system.
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  • Page 36: Terms Of Warranty

    General wear and tear of the product o Accidents caused by negligence • SLURRYKAT Ltd. can at no time be held liable for complaints or injuries to the owner, a third party or any other liabilities following such complaints or injuries.
  • Page 37 This warranty is subject to the dealer and the user complying strictly with the following conditions: • Any faulty parts must be returned to SLURRYKAT Ltd. for examination. The cost to return the part is to be paid by the sender.

  • Page 38: Declaration Of Conformity

    Date: 31/10/17 Name: G. Cairns Position: Managing Director Being the responsible person appointed by the manufacturer. SlurryKat reserve the right to make changes and improvements at any time without incurring any obligation to make such changes on products previously sold.

This manual is also suitable for:

Bak-pak 1200m

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