Table of Contents
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RUA CENTRAL DA VERGADA, 1280
4535-166 MOZELOS VFR - PORTUGAL
TEL.: + 351 227 471 120
E-mail:
info@egitron.pt
WEB:
www.egitron.pt
PerfiLab Manual
Automatic Bottleneck Control
System
Version 4.5.0
Valid for Interface Software for PC PerfiLab Pro v2.0.1 or above.
Valid for embedded Software v1.4 or above.
Valid for Model PRF-2014-01 or above.
FAX.: +351 227 471 129
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Table of Contents
Summary of Contents for Egitron PerfiLab PRF-2014-01
- Page 1 RUA CENTRAL DA VERGADA, 1280 4535-166 MOZELOS VFR - PORTUGAL TEL.: + 351 227 471 120 FAX.: +351 227 471 129 E-mail: info@egitron.pt WEB: www.egitron.pt PerfiLab Manual Automatic Bottleneck Control System Version 4.5.0 Valid for Interface Software for PC PerfiLab Pro v2.0.1 or above.
- Page 2 PerfiLab Manual EGITRON...
- Page 3 PerfiLab. However this manual or equipment may be subject to change without prior notice. EGITRON is not responsible for damages directly or indirectly caused by errors, omissions or discrepancies between the PerfiLab and the instructions or descriptions contained in this manual.
- Page 4 You can find the Declaration CE of Conformity in an appendix of this manual. GENERAL PRECAUTIONS The EGITRON equipments were conceived in order to optimize safety and minimize effort. Nevertheless, certain general precautions should be kept to reduce damage risk to the worker and also the equipment.
- Page 5 EGITRON – Engenharia e Automação Industrial, Lda. guarantees the correct functioning of products with the EGITRON trade mark for the period of one year or for a different period when specifically settled and written by EGITRON. The guarantee covers workmanship and needed materials but doesn’t include the equipment transportation nor trips to the...
- Page 6 Before requesting EGITRON’s assistance read when available the chapter “Problems Resolution”, use all existing auto-help tools that may have been delivered or if possible contact your company’s maintenance services. If the problem is still unsolved then contact EGITRON, having with you the following information: •...
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Page 7: Table Of Contents
8.1 – Manual vertical displacement ............. 21 8.2 – Lubrication points ................22 8.3 – System verification ................22 8.4 – Mechanical tuning ................23 Appendix Conic Marker ....................25 Care instructions ................... 26 Technical characteristics ................27 Declaration CE of Conformity…………………………………………..28 EGITRON... - Page 8 Figure 1 Note: This figure illustrates the PerfiLab models previous to the PRF-2014-01. However all the other components are kept the same as in this version with the exception of the gauge (numbers 1, 2, 3 and 4). EGITRON Page 1...
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Page 9: Introduction
Potential to add to the print reports up to two images; o Chart of the Bottleneck’s Ovality; Potential to save and consult tests; Potential to export data to Excel files; Software available in: o Portuguese o English EGITRON Page 2... -
Page 10: Conventions
Pay attention! A warning signal informs that an improper equipment use or not following the operating instructions can provoke personal and/or equipment damages. Please read. This is a suggestion or advice which can help you to get more benefits from the equipment. EGITRON Page 3... -
Page 11: Chapter 1 - Installation
Botão de Emergency Emergência button Porta Série de Serial port for ligação a PC pc connection Figure 2 – Command box’s frontal panel Figure 2 – Command box’s frontal panel EGITRON Page 4... -
Page 12: Minimum Necessary Requirements (Pc)
500 MB free hard drive space (minimum); o Microsoft Windows Installer v3.1 software (included in the installation package); o Microsoft .NET Framework v3.5 software (included in the installation package); o Operating system: Microsoft Windows® XP / Vista / 7 / 8. EGITRON Page 5... -
Page 13: Software Installation
Backup: It’s advisable to make periodic backup copies of the tests database. To do that the use of a compression software (is recommended), to make a copy of the database “BDPerfiLab.mdb”, and save it in a safe place. EGITRON Page 6... -
Page 14: Chapter 2 - Configurations
Besides setting the communication parameters, in this window you can also choose the type of comparator gauge to be used. This configuration is useful to help assure that the measuring tips are inside the bottle before the test starts. EGITRON Page 7... - Page 15 See the report configuration result in figure 7. The document code will appear in the bottom right corner of all pages. NOTE: If you don’t want to not print some of these fields, simply leave them blank. EGITRON Page 8...
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Page 16: Optional Configurations
It is noteworthy that the structure of this window is similar to most configuration windows and it has the following buttons: Create new entry, Delete Record, Cancel Changes, Save Changes, Edit and Close Window. EGITRON Page 9... - Page 17 Initial offset, Resolution and Measures to be made (0º or 0º - 90º). Afterwards when creating a new test, the user only has to select the test type and all the parameters mentioned above will be automatically initialized. Figure 10 EGITRON Page 10...
- Page 18 Clients and suppliers list allowing the user to choose if each entity is a client, supplier or both. Responsibles; List of Responsibles that can be associated each to a specific test. Images; List of images destined to reports to be printed. EGITRON Page 11...
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Page 19: Gauge Configurations
Measuring unit – millimeters (always in millimeters) o Operation mode – Continuous (MAX, MIN or HOLD mode indication not visible) o Reading mode – Absolute (REL indication not visible) Read the gauge manual for more information. EGITRON Page 12... -
Page 20: Chapter 3 - Performing The Tests
5. Lift the measuring device support head with the vertical movement handle, so that the Bottle callipers are positioned at a superior height supporting rotative base than the bottle to control; Handle to activate the automatic centering jaws Figure 14 EGITRON Page 13... - Page 21 16. Release the bottle auto-centering jaws and remove the bottle; 17. If the test has more than one bottle, repeat the steps 3 through 15 for each one; Transversal movement 18. The test is finished; handle Figure 16 EGITRON Page 14...
- Page 22 18. The profiles of the different bottles can be viewed by using the selection list placed on the bottom of the profile drawing. EGITRON Page 15...
- Page 23 Add new bottles to the current test; • Remove bottles from the current test; • Export the data to Microsoft Excel; • Print preview and then print of the current test; • Activate/deactivate the current test edition state; • Delete the current test. EGITRON Page 16...
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Page 24: Chapter 4 - Test Consult
“Test”. Use the temporal filter and the drop down menu, as described in method number 1. After choosing the test, click the magnifying glass button to open the test in the main window. Figure 21 EGITRON Page 17... -
Page 25: Chapter 5 - Printing Reports
After this, the user only has to click button represented by a printer. Figure 22 The report print preview window will then be opened, and it’s through this window that the print order is given. Figure 23 EGITRON Page 18... -
Page 26: Chapter 6 - Export Data To ".Xls"/".Xlsx" Files
Important notice: the destination file must already exist on the computer disk, this means that it has to be previously created and saved. Before starting to export from PerfiLab Pro, the file must be closed (not opened). After exporting, the file created will be automatically opened. EGITRON Page 19... -
Page 27: Chapter 7 - Tools
In order to perform the gauge calibration by an accredited entity it may be necessary to remove the gauge. For that purpose unplug the C1 connector and unscrew the P1 and P2 screws with an allen key. Stop piece Figure 26 – Gauge EGITRON Page 20... -
Page 28: Chapter 8 - Mechanical System Verification And Maintenance
5. Test the results of the previously performed adjustment. If it’s not how it was intended, adjust again till a correct tuning is reached. 6. After the adjustment put back the previously removed screw. 7. Place the protection cover. EGITRON Page 21... -
Page 29: Lubrication Points
If, even after the calibration process, the measure inaccuracy remains, please contact our technical assistance in order to replace the gauge. Each gauge was specifically conceived for EGITRON, which means that a new gauge acquired in the market will not work on PerfiLab. -
Page 30: Mechanical Tuning
2. Unscrew both shaft top screws without removing them completely; 3. Re-tighten them without too much force but in a Figure 28 way that they stay in place; 4. Unscrew both shaft bottom screws without removing them completely; EGITRON Page 23... - Page 31 If they are within the specified range replace the cut tie and put the protection cover back in Figure 29 place; b. Otherwise, continue with this procedure; Lightly unscrew the motor coupling part with the help of the coupling fixing screws; EGITRON Page 24...
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Page 32: Appendix
3. Remove the conic marker and place the bottle in the PerfiLab’s auto-centring base; 4. Lower the measuring head placing the measuring arms inside the bottleneck and align them with the bottle seam; EGITRON Page 25... -
Page 33: Care Instructions
When performing a test for a particular bottle, you can pre-lubricate the bottleneck with Vaseline in order to reduce friction between the contact tips on the measuring arms and the bottle. This is made to prevent the erosion of the contact tips. EGITRON Page 26... -
Page 34: Technical Characteristics
Baud rate: 9600; Parity: None; nbr bits: 8; nbr Stop bits:2 Signalling: By LEDs. Power supply: 230 VAC - 50 Hz / 110VAC – 60 Hz + ground (configured by manufacturer) EGITRON reserves itself the right to alter this Manual without prior notice. EGITRON Page 27... -
Page 35: Declaration Ce Of Conformity
Selon la directive 2006/42/CE, Si-joint II, sub A, Directive 2006/42/CE, Anexo II, sub A / Según la directiva 2006/42/CE, Anexo II, sub A Fabricante: EGITRON, Engenharia e Automação Industrial, Lda. Fabricant / Manufacturer / Fabricante Endereço: Rua Central da Vergada, Nº 1280 - 4535-166 MOZELOS VFR, Portugal Adresse / Address / Dirección... - Page 36 PerfiLab Manual RUA CENTRAL DA VERGADA, 1280 4535-166 MOZELOS VFR - PORTUGAL TEL.: + 351 227 471 120 FAX.: +351 227 471 129 E-mail: info@egitron.pt WEB: www.egitron.pt EGITRON Page 29...
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