Related Manuals for Strautmann PP 1207
Summary of Contents for Strautmann PP 1207
- Page 1 Operating instructions (Translation of the original) PP 1207, PP 1208, PP 1208 L and Plus Strautmann Umwelttechnik GmbH Auf dem Haarkamp 22 49219 Glandorf, Germany V 152 10 11 Rev.: END...
- Page 2 Identification data Identification data Tool/Machine/System Model designation: Gantry press Model: PP 1207, PP 1208, PP1208 L, Plus 70 Order / Identification number Machine number: ___________________ Year of manufacture: ___________________ Customer details: Company name: Order no.: Site: Manufacturer's address: Company name:...
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Page 3: Table Of Contents
Contents Contents General information ............1-1 Introduction ....................1-1 Information on copyrights and property rights ........1-1 Information for the operating company ............ 1-1 Instruction and training aids ..............1-3 Examples of training topics ............... 1-4 Safety ................... 2-1 General information ..................2-1 Information on signs and symbols ............ - Page 4 Contents Hydraulic system ..................3-3 Technical data ..................... 3-4 Transportation and installation ......... 4-1 General information ..................4-1 Transportation by crane ................4-1 Transportation with floor conveyor ............4-3 Assembly ..................... 4-3 4.4.1 Installation ..........................4-3 4.4.2 Electrical connection ......................4-4 4.4.3 Hydraulic system ........................
- Page 5 Contents 6.3.4 Hydraulic oil ........................... 6-8 Maintenance schedule ................6-9 Repairs ....................... 6-10 Disposal ................7-1 Environmental protection ................7-1 Oil and oily waste, lubricating greases ............. 7-1 Plastics ......................7-2 Metals ......................7-2 Electrical and electronic scrap ..............7-2 Final shutdown ....................
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Page 6: General Information
Introduction These operating instructions provide a significant level of assistance for the correct and safe operation of the PP 1207, PP 1208, PP 1208 L and Plus 70, known hereinafter in these operating instructions as a gantry press. The operating instructions contain important information for safe, proper and efficient operation of the gantry press. - Page 7 The plant operator must not modify, extend or convert the gantry press without authorisation from Strautmann Umwelttechnik GmbH! This applies in particular to the installation and setting of safety equipment and safety valves as well as to welding operations on load-bearing components.
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Page 8: Instruction And Training Aids
General information Instruction and training aids As the employer/plant operator, you are obliged to inform and instruct the operating personnel about existing legal provisions and accident prevention regulations as well as about existing safety equipment on the gantry press. This obligation also extends to safety equipment which is installed around the gantry press. -
Page 9: Examples Of Training Topics
General information Examples of training topics Safety Accident prevention regulations General legal provisions General safety instructions Emergency measures Safety instructions for operation of the gantry press Handling the safety equipment for the gantry press Safety equipment in the vicinity of the gantry press Meaning of symbols and signs _________________________________ _________________________________... - Page 10 General information Acknowledgement of the instruction Subject of the instruction: Date: Training manager: Signature of the training manager: Last name, first name Signature V 152 10 11 Rev.: END...
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Page 11: Safety
Safety Safety General information The gantry press has been developed and constructed using state-of-the-art technology and in accordance with the acknowledged safety regulations. During operation of the gantry press the operator may be put in danger or the gantry press and other material assets may be damaged if it: is operated by personnel who have not received training or instruction, –... -
Page 12: Intended Use
Intended use The vertical gantry presses PP 1207, PP 1208, PP 1208 L and Plus 70 are to be used solely for compressing cardboard paperboard containers, cardboard, plastic film, tin, textiles, carpeting, plastics, as well as any materials listed additionally in the agreement. - Page 13 Safety All persons who work on and with the gantry press must be aware of these residual risks and follow the instructions which prevent these residual risks from causing accidents or damage. During any set-up and tool setting work, it may be necessary to remove protective equipment installed by the customer.
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Page 14: Description Of The Protective Equipment
Safety Warning! Severe injuries to hands and arms! Hands and arms may be crushed or cut-off when the press cylinder is lowered. Before starting work in the pressing chamber, the press cylinder must either be lowered or secured at its highest position. Description of the protective equipment The gantry press has been constructed using state-of-the-art technology and in accordance with the acknowledged safety regulations. -
Page 15: Labels And Signs On The Gantry Press
Safety Labels and signs on the gantry press Sign Meaning Attachment location Warning of overpressure! On the hydraulic accumulators Caution! Before starting servicing work, depressurise Text the system. sign Medium: Nitrogen Warning of hazardous voltage Signs on all junction boxes, switch boxes and control cabinets for low voltage. -
Page 16: Safety Instructions For Servicing And Troubleshooting On The Gantry Press
Safety Clearly specify and observe the responsibilities for the various activities connected with maintenance and servicing. This is the only way of avoiding mistakes, in particular, in hazardous situations. The plant operator shall ensure that the operating and maintenance personnel wear personal protective equipment. -
Page 17: Information On Particular Types Of Danger
Safety When replacing individual parts and large assemblies, carefully attach and secure them to lifting devices in order to minimise the danger which emanates from them. Use only suitable and technically perfect lifting devices and load suspension devices which have adequate load-bearing capacity! Never stand or work under suspended loads! Do not use aggressive cleaning agents! Use non-linting cleaning cloths! Dispose of operating and auxiliary materials as well as replacement parts safely and... -
Page 18: Hydraulic System
Safety Hydraulic system 2.10.2 Only personnel with specialist knowledge and experience in the area of hydraulics may work on the hydraulic equipment! When performing maintenance work on the hydraulic system, the maintenance personnel must be completely familiar with the hydraulic circuit diagram and must be acquainted with function as well as the possible consequences of any faulty operation. -
Page 19: Product Description
Product description Product description General information 1: Press cylinder 2: Loading flap guide 3: Loading flap 4: Press chamber door 5: Door locking wheel 6: Hydraulics cover 7: Control panel 8: Belt pulleys 9: Square tube guide Fig. 3-1: Overview Loading of the press chamber of the gantry press is segregated. -
Page 20: Press Chamber
Product description Press chamber The press chamber frame is made of structural-steel sections. Amply dimensioned square tube guides serve for absorbing the developing forces. The tubes are guided in adjustable, high-strength plastic friction bearings. Three folding blank holders in the press chamber door and two folding blank holders in the rear panel prevent any material expansion following the compression process, to maintain as large a loading area as possible (Circle System). -
Page 21: Hydraulic System
Product description Fig. 3-3: Two-handed control On the gantry press with hydraulic door lock, the two-handed control (2) is mounted at the left next to the control panel. The two-handed control is mounted on the control panel itself on the other gantry presses. Information! An exact description of the controls can be found in Chapter 5.2 Gantry press controls. -
Page 22: Technical Data
Product description Technical data PP 1207 Gantry height 1958 mm 2158 mm Dimensions (Width x depth 1844 x 1067 x 2868 mm 1844 x 1067 x 3068 mm x height) Height of filling hole 1145 mm Doorway 400 mm 600 mm Kerb weight approx. - Page 23 Product description Max. fusing in A 32 (at 400 V) Installation location Inside / outside, roofed Pressing force in kN Bale dimensions (width x depth x height) 1200 x max. 800 x 800 to max. 1200 (ejected bale) in mm Noise level in dB(A) below 80 PP 1208...
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Page 24: Transportation And Installation
If the gantry press is to be modified, it may be advantageous to have the conversion as well as the set-up and tool-setting work on the gantry press performed at Strautmann Umwelttechnik GmbH. To this end, the gantry press will have to be returned to Strautmann Umwelttechnik GmbH. - Page 25 Transportation and installation ● Attach the transport cables to the crane hook in such a way that when they are taut they do not touch machine components located above the suspension bores. ● If required, use lifting gear. ● Adjust the length of the 4 support cables so that the gantry press is suspended horizontally.
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Page 26: Transportation With Floor Conveyor
Transportation and installation Transportation with floor conveyor Danger! Life-threatening crush injuries during transportation of the gantry press! Improper lifting and transportation may cause the gantry press to tip over and fall down! Close the gantry press completely. This will avoid any centre of gravity displacement and the associated risk of tipping over! Never stand under suspended loads! The following floor conveyors are permitted for transportation of the system... -
Page 27: Electrical Connection
Transportation and installation Electrical connection 4.4.2 Danger! Danger of death from electric shock! Before performing any repair, set-up or maintenance work, isolate the gantry press from the power supply via the main switch! Unplug the gantry press mains plug. Secure the gantry press to prevent any unintentional reactivation! Affix warning information sign! The connection may only be performed by skilled and authorised personnel in accordance with the well-established VDE (Association of German Electrical... -
Page 28: Hydraulic System
Transportation and installation Caution! The gantry press may suffer considerable damage. There must be a clockwise rotating field on the socket of the operating voltage. Before switching on the machine for the first time, check the rotating field of the socket. Hydraulic system 4.4.3 Fill the hydraulic unit with the specified hydraulic oil. - Page 29 Transportation and installation Date Name press must come to an immediate standstill. Check two-handed control: The pressing shield may only move when both buttons are – pressed simultaneously (within 0.5 s). The ejector may only move when both buttons are pressed –...
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Page 30: Operation And Control
Operation and control Operation and control Each person who is involved in the operation, maintenance and repairing of the gantry press must have carefully read and understood these operating instructions before starting work. General information Work on the gantry press may be performed by trained and/ or instructed personnel only. -
Page 31: Controls And Displays
Operation and control Controls and displays Fig. 5-1: Control panel Item Designation Function Start Starts the automatic compression operation (green button) Manual First button on two-handed control operation The buttons on the two-handed control must both be button pressed within 0.5 seconds. Main switch, Switches the power supply to the press switch... -
Page 32: Controls For Two-Handed Control (Only For Hydraulic Door Lock)
Operation and control Item Designation Function Fault Signals a status, in which the press is not ready for (red lamp) operation. An automatic cycle cannot be started. The lamp flashes on and off for a fault message (e.g. door open) Emergency Switches off the machine in the event of a hazard or an stop red palm... -
Page 33: Switching On The Gantry Press
Operation and control Switching on the gantry press ● Insert the mains plug into the designated socket Switch on the power supply for the gantry press using the main switch (1). Fig. 5-3: Switch-on Starting the gantry press in automatic mode: 5.3.1 Danger! Life-threatening injuries during operation of the gantry press! - Page 34 Operation and control Inserting the binding thread: ● Insert the free end of the binding thread into the hole at the end of the tape pull hook Fig. 5-4: Hole at front end of tape pull hook ● Insert the tape pull hook into the pressing shield's tape duct.
- Page 35 Operation and control Fig. 5-6: Pull tape out of machine ● Thread the tape below the spring plates of the ejector. For this, the ejector should be extended. If not, extend the ejector using the two- handed control. Fig. 5-7: Thread tape under ejector's spring plates ●...
- Page 36 Operation and control ● Attach the free end of thread behind the thread clamp on the chamber door. Fig. 5-9: Thread clamp on chamber door 5.4.1.1 Tying with wire ● Open the bale chamber door ● Take the ejector on the two-hand control buttons and switch MANUAL and PRESSPLATE high Inserting the twine V 152 10 11...
- Page 37 Operation and control ● The federal government wires is placed on the wire holder right on the machine ● Before the first pressing and ejection after every ball must be placed the wires. Bild 5-1 wire shelf ● Remove the hook from wire-drawing their leadership Bild 5-2 Wire pull hook ●...
- Page 38 Operation and control ● Slide the wire pulling as far in the lead until he snaps Bild 5-4 Attaching the wire pulling hook Wire should face each other to • practice drawing the wire hooks protrude downward into the compression chamber Bild 5-5 Insert the wire drawing hook ●...
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Page 39: Loading And Compressing
Operation and control ● The protruding wir eis attached behind the brackets on the front of the door as shown Bild 5-7 Brackets on the chamber door Loading and compressing 5.4.2 Opening the loading flap: Slide the loading flap using the handles upwards until the catch (1) latches into the door gates (2). -
Page 40: Finishing And Tying Up Bales
Operation and control Information! For loose and crumbling material, place a piece of cardboard that roughly matches the area of the bale to be subsequently compressed, into the press chamber first. The press chamber may maximally be loaded up to the lower edge of the pressing shield. -
Page 41: Removing Bale, Finishing Work
Operation and control ● Turn the locking wheel in the given direction. ● Open the press chamber door. ● Open the press chamber door using the two-handed control (with hydraulic door lock). Information! Open the press chamber door Fig. 5-11: Open press chamber door more than 100°... -
Page 42: Faults In Operational Sequence
Operation and control Faults in operational sequence Pressing shield does not move when in standard cycle Causes: Door or loading flap not closed – Door temporarily opened – Pressing shield is not in the upper end position – Rectification Close the press chamber door or the loading door. Move the pressing shield up in manual mode. - Page 43 Open the door (opening angle must be at least 100°) Information! If a fault could not be rectified, notify the Technical Service department at Strautmann Umwelttechnik GmbH (address see Identification data). 5-14 V 152 10 11 Rev.: END...
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Page 44: Servicing
In the case of repairs and spare-part orders we refer to the drawings and parts lists, which belong to the documentation, in Chapter 8 Appendices. This also applies to the parts purchased by Strautmann Umwelttechnik GmbH. Spare parts to be used must comply with the technical requirements specified by Strautmann Umwelttechnik GmbH. -
Page 45: Care
Servicing Care Care of the gantry press is limited mainly to the regular removal of dust and other deposits from all surfaces. Cleaning should be performed by wiping, blowing or sweeping only. On sensitive surfaces (such as piston rods) do not clean by blowing or sweeping but use instead the following means only. -
Page 46: Cleaning Schedule
Servicing Cleaning schedule Clean the listed areas on the gantry press following every bale ejection While the pressing shield (1) is positioned on the bale, wipe down the pressing shield at the top Fig. 6-1: Cleaning pressing shield Once the bales have been ejected, use the brush to clean the tape slots (2) Fig. - Page 47 Servicing Wipe down all level surfaces (bordered in red) on the gantry press Fig. 6-4: Wiping surfaces Wipe down the entire right side of the gantry (4). Fig.6-5: Wiping right side of gantry V 152 10 11 Rev.: END...
- Page 48 Servicing Wipe down the entire left side of the gantry (5). Fig.6-6: Wiping left side of gantry Wipe down the complete front side (door) (6). Fig.6-7: Wiping front side V 152 10 11 Rev.: END...
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Page 49: Maintenance
Servicing Wipe down complete rear side (7). Fig.6-8: Wiping rear side Maintenance General maintenance instructions 6.3.1 Observing the proposed care and maintenance intervals will exert a positive influence on the high availability of the gantry press. Check the gantry press on a regular basis and inform the person responsible for the gantry press, if repairs and maintenance work are required. -
Page 50: Safe Maintenance Of Electrical Equipment
Servicing Before repair and maintenance work ● Depressurise hydraulic system. Using a pressure gauge, check whether the hydraulic system is depressurised. ● When working, use only proper tools and replace worn parts, bolts, nuts, etc. with original spare parts only. ●... -
Page 51: Hydraulic Oil
Servicing Warning! Warning of serious physical injuries There is a risk of serious physical injuries due to inappropriate behaviour, e.g. risk of crushing, loss of fingers or hand caused by uncontrolled movements of individual machine elements. ● Switch off main switch and secure to prevent unauthorised reactivation. -
Page 52: Maintenance Schedule
Servicing Fig.6-9: Hydraulic unit The oil grade for the gearbox and hydraulic oil matches DIN-51524/2 HLP 22 Strautmann Umwelttechnik GmbH recommends the following oil grades: ARAL Vitam GF 22 Energol HLP 22 CASTROL Hyspin AWS 22 ESSO Nuto H 22... -
Page 53: Repairs
Servicing Interval Component Activities Clean the press chamber area Clean the pressing shield area Hydraulic Check the hydraulic system for signs of leaks. system Check the hoses, replace them if necessary. Check the oil level, top up if necessary. Annually Hydraulic Check the oil level system... - Page 54 Servicing Information! The following applies to all extension and disassembly work: ● Identify parts which belong together. ● Identify and record installation location and place. Following re-installation, retighten all mechanical connections 6-11 V 152 10 11 Rev.: END...
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Page 55: Disposal
Disposal Disposal Environmental protection Caution! Water-polluting substances! May pollute the ground and the groundwater or get into the sewage system! When performing any work on or with the system, observe the statutory obligations for the avoidance of waste and proper utilisation/disposal! In particular, when performing installation, repair and maintenance work, ensure that water-polluting substances such as lubricating greases and oils do not pollute the ground or get into the sewage system! -
Page 56: Plastics
Disposal Plastics The utilised/processed plastics must be sorted as far as possible. Plastic must be disposed of in accordance with statutory requirements. Metals Separate and dispose of different metals. Disposal must be implemented by an authorised company. Electrical and electronic scrap Electrical and electronic scrap! Devices with this logo on the packaging or on the device must be disposed of separately. -
Page 57: Appendix
Appendix Appendix Declaration of Conformity – Assembly drawings – Parts list with recommended/identified spare parts – Hydraulic diagram + parts list – Circuit diagram + parts list – Supplier documentation – V 152 10 11 Rev.: END... -
Page 58: Declaration Of Conformity
Appendix Declaration of Conformity V 152 10 11 Rev.: END... -
Page 59: Assembly Drawings
Appendix Assembly drawings V 152 10 11 Rev.: END... -
Page 60: Parts List With Recommended/Identified Spare Parts
Appendix Parts list with recommended/identified spare parts V 152 10 11 Rev.: END... -
Page 61: Hydraulic Diagram + Parts List
Appendix Hydraulic diagram + parts list V 152 10 11 Rev.: END... -
Page 62: Circuit Diagram + Parts List
Appendix Circuit diagram + parts list V 152 10 11 Rev.: END... -
Page 63: Supplier Documentation
Appendix Supplier documentation V 152 10 11 Rev.: END... - Page 64 Ballenabmessung: ( 1 : 50 ) 820 x 1200 x 1200 [LxBxH in mm] Ballengewicht: 500 kg * Kammerinnenmaße: 1190 x 790 x 1597 [BxTxH in mm] Einfüllöffnung: 1200 x 600 [BxH in mm] Presskraft: 700 KN Presshub: 890 mm Taktzeit: ca.
- Page 65 ( 1 : 30 ) Ballenabmessung: 1200 x 1100 x 730 [LxBxH in mm] Ballengewicht: bis zu 350 kg * Kammerinnenmaße: 1200 x 700 x 1397 [BxTxH in mm] Einfüllöffnung: 1190 x 400 [BxH in mm] Presskraft: 580 KN Presshub: 890 mm Taktzeit: ca.
- Page 66 Ballenabmessung: 1200 x 1100 x 730 [LxBxH in mm] ( 1 :30 ) Ballengewicht: bis zu 350 kg * Kammerinnenmaße: 1200 x 700 x 1397 [BxTxH in mm] Einfüllöffnung: 1190 x 600 [BxH in mm] Presskraft: 580 KN Presshub: 890 mm Taktzeit: ca.
- Page 67 Umdrehungen 3000 U/min Taktzeit Spannung Phasen Frequenz ( 1 : 40 ) Absicherung 1636 1263 2112 Pressschildführung Strautmann TopPlus Typ: 2112 Mikroprozessorsteuerung Strautmann MicroLogic Typ: Ballenauswurfsystem Strautmann BaleMatic Typ: *...Ballengewicht ist materialabhängig 1:30 Diese Zeichnung darf ohne unsere Maßstab: Masse: Allgemein- Oberflächen...
- Page 68 - the protection goals of the 2006/95/EC Low-Voltage Directive have been observed in accordance with Appendix I, No. 1.5.1 of the Machinery Directive - under the sole responsibility of Company: Strautmann Umwelttechnik GmbH Auf dem Haarkamp 22 49219 Glandorf, Germany The following harmonised...
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